Related Manuals for Verderflex Ds500
Summary of Contents for Verderflex Ds500
- Page 1 Peristaltic Pump Operating Manual Ds500 Ds500+ Version Original instructions (en)
- Page 2 Ds500+ The information in this document is essential for the safe operation and maintenance of Verderflex Ds500 & Ds500+ pumps. This document must be read and understood thoroughly ® prior to installation of unit, electrical connection and commissioning. Original instructions (en)
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Page 3: Table Of Contents
Ds500, Ds500+ Operating manual Table of Contents Declaration of Conformity ..........................5 About this Document ............................7 Target Groups ................................7 Warnings and symbols used in this manual ....................... 7 Safety ..................................9 Intended Use ................................9 General Safety Instructions ............................9 3.2.1 Product safety ............................ - Page 4 Cartridge information ..........................21 10.3.4 Fluid level monitor ............................22 10.3.5 Security settings ............................22 10.3.6 Pump information .............................22 10.3.7 I/O settings (Ds500+ only) ........................23 Inspection, Maintenance and After Sales ...................... 24 11.1 Inspection .................................24 11.2 Maintenance................................24 11.2.1 Recommended cleaning procedure ......................24 11.2.2 Maintenance schedule ..........................25...
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Page 5: Declaration Of Conformity
Ds500, Ds500+ Operating manual Declaration of Conformity (EC) EC Declaration of Conformity according to Machinery Directive, Appendix II A VERDER Ltd., Unit 3 California Drive, Castleford hereby declare that the following machine adheres to the relevant EC directives detailed below:... - Page 6 Ds500, Ds500+ Operating manual Declaration of Conformity (UK) In accordance with the UK Supply of Machinery (Safety) Regulations 2008, No 1597 ANNEX II, Part I, Section B VERDER Ltd., Unit 3 California Drive, Castleford hereby declare that the following machine adheres to the relevant UK legislation detailed below:...
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Page 7: About This Document
About this Document The Verderflex Ds500 is a peristaltic pump which has been developed using the latest technology and subject to continuous quality control. These operating instructions are intended to facilitate familiarisation with the pump and its intended use. This manual will act as a guide for operating the pump. - Page 8 Ds500, Ds500+ Operating manual Cross-reference Information Waste Electronic and Electrical Equipment (WEEE) Table 3. - Symbols used in this manual Original instructions (en) Version 00 8 | Page © Verder Liquids B.V...
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Page 9: Safety
Ds500, Ds500+ Operating manual Safety the pump immediately and have the malfunction rectified by qualified personnel. • The installation of the pump must comply with the requirements of installation given in this manual and any local, national or CAUTION regional health and safety regulations. 3.2.2 Obligation of the operating company The manufacturer does not accept any liability for damage resulting from disregard of this documentation. -
Page 10: Transport, Unpacking And Storage
Ds500, Ds500+ Operating manual Transport, Unpacking and 4.4 Storage Conditions Storage Make sure the storage location meets the following 4.1 Transport conditions: – Always transport the unit in the upright orientation and – Out of direct sunlight ensure that the pump is securely packed in the box. – Frost-free; temperature range -5° to +45°C –... -
Page 11: Warranty
Ds500, Ds500+ Operating manual Warranty The warranty is void if the customer fails to follow any Warning, Caution or general instruction provided in this document. Verder has made every effort to illustrate and describe the product in this document. Such illustrations and descriptions are ,however, for the sole purpose of identification and do not express or... -
Page 12: Technical Specifications
Ds500, Ds500+ Operating manual Technical Specifications Screen enclosure 20% GF PPE/PS Screen guard Polycarbonate 6.1 Pump Specifications Keypad Polyester Table 7. - Materials (non-product contact) Detail Value 6.3 Chemical Compatibility Supply voltage 100-240 V 50/60Hz AC See https://www.verderflex.com/fileadmin/files/verderflex/ Power consumption 250w documents/Verderflex_Chemical_Compatibility_Guide/ Dimensions (W x H x D) 216mm x 246mm x 210mm Verderflex_Chemical_Compatibility_Guide.pdf Flow range 0.1 - 500ml/min*2... -
Page 13: Layout And Function
In the wake of the shoe’s compressing action, the natural elasticity of the 10 11 tube material causes the tube to recover and regain its Figure 4. - Ds500+ front round profile. This creates suction pressure which refills (screen protector removed) the tube. Item... -
Page 14: Rear
10.1.1 Touch calibration. Discharge point (out) – Fluid outlet, M24 threaded connector to be used with tube connection kit (supplied) Figure 5. - Ds500 rear Breather point – Pressure relief in the unlikely event of a hose burst - do Item... -
Page 15: Installation And Connection
Ds500, Ds500+ Operating manual Installation and Connection Do not attempt to use the motor shaft or shaft screw for PAT / continuity testing as this may damage the unit. Do not apply current to the motor shaft / shaft screw. -
Page 16: Fitting The Cartridge
Refer to Section 10.3.3 for correct procedure and to retain cartridge data. CAUTION Do not connect multiple units in series; if pumps are to be daisy chained then use the ‘Input Matched’ function - see 10.3.7 I/O settings (Ds500+ only). See Section 16. Ds500+ external connections for wiring example. Original instructions (en) Version 00 16 | Page © Verder Liquids B.V... -
Page 17: Operation
Perform a screen calibration Select a language The pump will use the following (default) following parameters: » Flow rate – 250ml/min » Manual mode - On (Ds500+ only) » Flow calibration offset ratio – 1.000 » Auto Restart – Off » Fluid Level Monitor – Off » Screen Lock - Disabled »... -
Page 18: Navigating The Screens
Ds500, Ds500+ Operating manual 10. Navigating the Screens Confirm the selection: 10.1 First Time Power On The unit has been factory reset before shipping. The following steps are required before normal usage can begin. 10.1.1 Touch calibration Figure 11. - Language confirm In order for the screen to correctly respond to touch it requires calibration. If the unit is powered on for the first time, factory Once initial setup is complete, the Operating screen becomes... -
Page 19: Main Menu
20mA = 65 rpm: Security settings Pump information Press to return to the home screen at any time I/O settings (Ds500+ model only) Figure 17. - 4-20mA Calibration (3) The same procedure needs applying to the 4mA input signal: Go to previous screen Table 14. -
Page 20: Pump Settings
Ds500, Ds500+ Operating manual 10.3.1.2 Contact Contact mode is used to deliver a predefined dose based on a recieved pulse (required pulse width 40ms - 1000ms): Figure 22. - Flow Calibration Offset The user can confirm or reject this new flow offset; if the offset is rejected, the previous offset will be retained. Offset range: Figure 19. - Contact Configuration 0.1 to 10.0 Dose Volume: Adjust range 000.01 - 999.99ml NOTE: Accuracy is further improved by increasing the Flow Rate: Adjustable range 000.01 - 65rpm calibration volume. -
Page 21: Cartridge Information
Ds500, Ds500+ Operating manual • Display Backlight dim - Adjust the time before the backlight dims. Display auto off - Adjust the time before the display switches off. • Date/Time Adjust the date and time. • Wifi Once enabled, press to go to wifi settings screen. Figure 27. - Popup keyboard for wifi password entry • Automatic restart Unit will automatically restart if the motor was running at 10.3.2.7 Unable to connect / signal strength... -
Page 22: Fluid Level Monitor
Ds500, Ds500+ Operating manual fluids have been used. 10.3.5 Security settings Press to confirm that the cartridge has been replaced This screen allows for a screen lock to be enabled/ disabled, adjustment of time before the screen lock activates and whether A popup will appear to confirm that a new cartridge has been a PIN code should be entered to unlock the screen: fitted: Press to confirm that a new cartridge has been fitted; the counters will be reset. Figure 30. - Security Settings •... -
Page 23: I/O Settings (Ds500+ Only)
Ds500, Ds500+ Operating manual 10.3.7 I/O settings (Ds500+ only) 10.3.6.5 Diagnostics This screen provides the options for configuring the external This screen shows a log of all errors and warnings since the control Input / Output signals: last factory reset:... -
Page 24: Inspection, Maintenance And After Sales
Establish a suitable cartridge replacement schedule to prevent unscheduled downtime. The Ds500 contains no user serviceable parts and factory sealed for integrity. The warranty will be invalidated if the seal is broken. Original instructions (en) -
Page 25: Maintenance Schedule
Ds500, Ds500+ Operating manual 11.2.2 Maintenance schedule Task Frequency Action – Before pump start up Check cartridge connections for any Check pump and cartridge for leaks and – Daily visual inspection leaks damage – Scheduled intervals during operation Clean up any spillage. -
Page 26: After Sales
Ds500, Ds500+ Operating manual 11.3 After Sales There are no user serviceable parts inside the pump. Repairs can only be carried out by the manufacturer or authorised service centre. 11.3.1 Returning the pump to the service centre Obtain prior authorisation and returns advice number (for tracking purposes) before return of the pump. -
Page 27: Troubleshooting
Ds500, Ds500+ Operating manual 12. Troubleshooting 12.1 Pump Malfunctions If malfunctions occur which are not specified in the following table or cannot be traced back to the specified causes, please consult the manufacturer. Possible malfunctions are identified and respective cause and remedy are listed in the table. Original instructions (en) Version 00 27 | Page © Verder Liquids B.V... - Page 28 Ds500, Ds500+ Operating manual Problem Cause Solution Reduce discharge pressure to within Excessive back pressure. working parameters. Increase external pipework diameter. Low flow / low discharge pressure Blockage in the line. Check for blockage and remove. Pump not calibrated to specific application. Perform the calibration procedure. Reduce discharge pressure to within Excessive back pressure causing working parameters.
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Page 29: Error Codes
Ds500, Ds500+ Operating manual 12.2 Error Codes On screen error codes provide useful information in the event of an error: Error ID Message Solution • Make sure cartridge is properly and securely fixed. 10002 Pump Head Issue • Replace the cartridge if burst has been identified. 11500 Internal Memory Error • Power cycle the unit 11501 External Memory Error •... -
Page 30: Disposal
Ds500, Ds500+ Operating manual 13. Disposal With prolonged use, parts of the pump may become contaminated by hazardous pumped liquids to such an extent that cleaning may be insufficient. WARNING Risk of poisoning and environmental damage due to surface contaminants! Prior to disposal of the pump: Collect and dispose of any leaking pumped liquid in accordance with local regulations. -
Page 31: List Of Tables & Figures
Figure 2. - Lifting Figure 21. - Calibration delivery volume Figure 3. - Rear label Figure 22. - Flow Calibration Offset Figure 4. - Ds500+ front Figure 23. - Fluid recovery Figure 5. - Ds500 rear Figure 24. - Pump Settings Figure 6. - Fitting a cartridge Figure 25. -
Page 32: Ds500+ External Connections
Ds500, Ds500+ Operating manual 16. Ds500+ external connections Original instructions (en) Version 00 32 | Page © Verder Liquids B.V... -
Page 33: Trademarks
Ds500, Ds500+ Operating manual 17. Trademarks VERDERFLEX® is a registered trademark of Verder Liquids B.V. No permission is granted to use any Verder trademarks or trade names included in this document without the prior written agreement of Verder Liquids B.V. Tri-clamp® is a registered trademark of Alfa Laval Corporate AB. Hypalon® is a registered trademark of RSCC Wire & Cable LLC. 18. Document History Version Description Date Approved INITIAL RELEASE 13/10/22 Table 18. - Document history Original instructions (en) Version 00 33 | Page...
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