Related Manuals for Verderflex DURA 80
Summary of Contents for Verderflex DURA 80
- Page 1 DURA Peristaltic hose pump DURA 80 DURA 100 Operating Manual Find you local supplier at www.verderliquids.com or scan the QR code.
- Page 2 Version 04 The information in this document is essential for the safe operation and servicing of Verderflex® Dura pumps. This document must be read and understood thoroughly prior to installation of unit, electrical connection and commissioning. VERDERFLEX HOSE AND TUBE PUMPS...
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Page 3: Table Of Contents
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS TABLE OF CONTENTS Declaration of Conformity (EC) ........................About This Document ............................. 2. 1. Target groups ................................ 7 2. 2. Warnings and symbols ............................7 Safety ................................3. 1. Intended use ................................8 3. - Page 4 VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 6. 7. Installing the hose ............................... 16 6. 8. Flange assembly ..............................17 6. 8. 1. Port flange assembly without insert 6. 8. 2. Port flange assembly with insert 6. 9. Hose and flange assembly ..........................17 6.
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Page 5: Declaration Of Conformity (Ec)
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 1. DECLARATION OF CONFORMITY (EC) EC declaration of conformity according to machinery directive, appendix II A VERDER Ltd., Unit 3 California Drive, Castleford hereby declare that the following machine adheres to the relevant EC directives detailed below:... - Page 6 VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS DECLARATION OF CONFORMITY (UK) In accordance with the UK Supply of Machinery (Safety) Regulations 2008, No 1597 ANNEX II, Part I, Section B VERDER Ltd., Unit 3 California Drive, Castleford hereby declare that the following machine adheres to the relevant UK legislation detailed below:...
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Page 7: About This Document
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 2. ABOUT THIS DOCUMENT The Verderflex Dura 80 and Dura 100 are part of a range You are advised to follow these guidelines to operate the of peristaltic pumps which have been developed using the pump correctly. -
Page 8: Safety
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 3. SAFETY • In the event of any safety-relevant faults, shut down the pump immediately and have the malfunction corrected by The manufacturer does not accept any liability for qualified personnel. damage resulting from disregard of this documentation. -
Page 9: Obligation Of Personnel
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS Obtain the manufacturer’s approval prior to carrying out any modifications, repairs or alterations during the warranty period. Only use genuine parts or parts that have been approved by the manufacturer. For further details regarding warranty, refer to terms and conditions. -
Page 10: Transport, Storage And Disposal
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 4. TRANSPORT, STORAGE 4. 2. Storage conditions AND DISPOSAL 1. Make sure the storage location meets the following conditions: 4. 1. Transport – Dry, humidity not to exceed 85%, non-condensing – Out of direct sunlight Always transport the pump in a stable position and –... -
Page 11: Disposal
5. 1. Design details The Verderflex Dura 80 and 100 are twin lobe, single rotor, peristaltic pumps with a flange design which clamps and seals in one easy movement to speed up hose replacement. -
Page 12: Layout
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 5. 3. Layout Figure 3. - Layout Dura 80/100 (Generic View) 1 Filler port 6 Gearbox adaptor 11 Frames 2 Front cover assembly 7 Taperlock bush 12 Gearbox 3 Front cover inspection window... -
Page 13: Installation And Connection
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 6. INSTALLATION AND CONNECTION 6. 1. 3. Preparing the foundation and surface Make sure the foundation and surface meet the CAUTION following conditions: – Level Material damage due to unauthorized modification on –... -
Page 14: Planning The Pipes
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS Don’ts 6. 3. Planning the pipes Short pipe run to Long pipe run to suction suction side side 6. 3. 1. Specifying supports and flange connections 1. When planning pipe runs, take every possible operating condition into account: –... -
Page 15: Installing The Motor And Gearbox (Where Not Supplied)
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 6. 4. Installing the motor and gearbox Note (where not supplied) Please note that the size and number of screws depends on DANGER the type of motor: For the 112/132 motors, M12 screws x 4... -
Page 16: Shimming
You can see the gasket pressing against the window as the specifications). bolts clamping force takes effect. 1. Please note that the Dura 80 can be shimmed without draining the lubricant. For changing the lubricant from the pump housing, please refer to 8. 4. Drain/change the lubricant. -
Page 17: Flange Assembly
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 6. 8. Flange assembly 6. 9. Hose and flange assembly 6. 8. 1. Port flange assembly without 6. 9. 1. Port flange 6. 9. 2. Port flange insert assembly without assembly insert with insert... -
Page 18: Filling The Pump With Lubricant
5. Fill the pump housing with lubricant to the indicator Figure 12. - Filling the pump with lubricant (approx. 42 litres - Dura 80, 65 litres - Dura 100): 6. Position the breather cap and tighten it firmly. Level indicator Figure 10. -
Page 19: Installing The Piping
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 6. 11. 1. Installing the piping 7. 1. 2. Starting the Pump 1. Check all fasteners are tightened (g11. Technical DANGER specifications). 2. Ensure that the 1/4 turn flange is correctly indexed. 3. Remove the transport and sealing covers from the Risk of injury and poisoning due to pumped liquid pump. -
Page 20: Commissioning The Pump
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 1. Open the suction-side and the discharge-side fittings. Note 2. Switch on the motor and make sure it is running smoothly. Risk of dead heading and hose burst due to closed suction or discharge! 7. -
Page 21: Start-Up Following A Shutdown Period
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 7. 4. Start-up following a shutdown period 1. After a prolonged shutdown period, re-commission the pump as follows: – Check the seals and replace them if necessary – Grease the gearbox adaptor/bearing carrier through the grease nipple (g8. -
Page 22: Inspection, Maintenance And Repair
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 8. INSPECTION, MAINTENANCE 8. 2. Maintenance AND REPAIR These pumps are generally maintenance-free and any work should normally be limited to inspections and Only trained service technicians should be employed pump lubricant and hose changes, gearbox adaptor/ for fitting and repair work. -
Page 23: Cleaning Protocol For Hoses
3. Final flush; flush with clean water to remove all traces of Food Grade Approval cleaning solutions. All VERDERFLEX NBRF food grade hoses’ inner liners are EPDM Hoses: certified as compliant to: • FDA – CFR 21 Parts 170 to 199 – Item 177.2600 1. - Page 24 VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS Pump Installation VERDERFLEX pumps using VERDERFLEX NBRF Food Grade hoses must be installed in accordance with recommendations made by the pump’s supplier. In particular, special care must be given to the suction and discharge line conditions and that the hose is shimmed in accordance with VERDERFLEX’s recommendations.
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Page 25: Maintenance Schedule
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 8. 2. 3. Maintenance schedule Task Frequency Action Check pump and gearbox for leaks and Before pump start up Repair leaks and damage before damage Daily visual inspection operating the pump. Scheduled intervals during operation Replace components as necessary. -
Page 26: Repair
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 8. 3. Repair Obtain prior authorization before repair or return of the pump. Enclose a completed document of compliance when DANGER returning pumps or components to the manufacturer. Please contact Verder Ltd. internal sales department for Risk of death due to electric shock! a copy of the Return of Goods form. -
Page 27: Drain/Change The Lubricant
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 8. 4. Drain/change the lubricant WARNING Risk of injury! Always isolate the power supply before working on the pump. Slip hazard due to spilt lubricant! Care must be taken when lubricant is drained into a Figure 19. -
Page 28: Replace The Rotor Shoe
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS Note Lubricant level indicator We recommend to clean the pump housing through the service cover. For additional information, please refer to 8. 2. 1. Cleaning the pump. 9. Inspect the flanges for damage and signs of wear. -
Page 29: Replace The Rotor
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 4. Loosen the shoe bolt (item 2). Checklist: … Motor isolated 5. Remove any existing shims (item 1). … System secured against being switched back on 1. Remove the hose. Please refer to 8. 6. Hose change. -
Page 30: Troubleshooting
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 9. TROUBLESHOOTING 9. 1. Pump malfunctions If malfunctions occur which are not specified in the following table or cannot be traced back to the specified causes, please consult the manufacturer. Possible malfunctions are identified and respective cause and remedy are listed in the table. -
Page 31: Table 11. - Pump Troubleshooting List
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS Possible cause Solution Incorrect lubricant Consult the manufacturer to obtain correct lubricant. Low lubricant level Add required amount Product ambient temperature too high Consult the manufacturer regarding maximum temperature Over shimming of the pump... -
Page 32: List Of Tables And Figures
List of figures Figure 1. - Fastening apparatus gear to pump Figure 2. - Name plate Figure 3. - Layout Dura 80/100 (Generic View) Figure 4. - Installing the gearbox Figure 5. - Installing the motor Figure 6. - Shimming Figure 7. -
Page 33: Technical Specifications
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 11. TECHNICAL SPECIFICATIONS Position Torque Values (Nm) D100 Front Cover 11. 1. Pump specifications Seal plate, filler port 10.5 & service cover Taperlock bush Size Value GMU adaptor to Max. delivery pressure 16 bar... -
Page 34: Shimming Chart - Dura 80
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 11. 8. Shimming chart - Dura 80 Shimming table set with water at 20°C. Shimming may be affected by fluid conditions and might need to be altered to match application. Each shim is 0.5mm thick. -
Page 35: Shimming Chart - Dura 100
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 11. 9. Shimming chart - Dura 100 Shimming table set with water at 20°C. Shimming may be affected by fluid conditions and might need to be altered to match application. Each shim is 0.5mm thick. -
Page 36: Trademarks
VERDERFLEX DURA 80, 100 PERISTALTIC HOSE PUMPS 12. TRADEMARKS VERDERFLEX is a registered trademark of Verder Liquids ® B.V. No permission is granted to use any Verder, trademarks or trade names included in this document without the prior written agreement of Verder Liquids B.V. -
Page 37: Original Manual
Original manual VERDER LTD Unit 3 California Drive Castleford - WF10 5QH United Kingdom TEL +44 (0)1924 221 020 FAX +44 (0)1132 465 649 MAIL info@verder.co.uk WEB www.verderliquids.co.uk...
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