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Hayman Reese 41319R Installation Instructions Manual

Cargo barrier toyota rav 4 high & low deck december 2012 production onwards

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PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Vehicle Make: Toyota
Vehicle Model: Rav 4 High & Low Deck
Vehicle Type: SUV
CRD Fitted: No
Vehicle Years of Manufacture: December 2012 Production Onwards
General
1. It is recommended that the barrier be fitted by an authorised
2. Read and ensure that the instructions are fully understood before making any attempt to fit this product.
3. Use a suitable stop on drills to prevent drilling through the roof.
4. It is recommended that new installers use masking tape to mark out and confirm location before drilling holes.
Masking tape can also be used as an added protection against trim and carpet damage.
5. Be wary of any changes to vehicle designs or other accessories that may conflict with the fitting of the cargo barrier.
Seat belt anchors must not be located within 100 mm of the anchor plates.
6. Before drilling, ensure that area is clear of fuel, electrical, or other components.
7. Do not attach the barrier to the vehicle using seat belt or a child restraint device or its anchorage.
8. Do not obstruct seat belts, child restraints, or their operation.
9. The rating plaque shall not be removed from the cargo barrier.
10. Use care when applying rust preventative to avoid skin or eye irritation.
11. Use safety glasses when using electric drill and clean up swarf as soon as possible.
12. Cut out the templates along the marked dotted lines and confirm the scale is 1:1 before starting the installation
Tools Required for Installation of this product
7mm diameter drill bit
19mm Vinyl cutter with drill bit arbor (modified hole saw)
14mm Vinyl cutter with drill bit arbor (modified hole saw)
Socket & ratchet
Centre punch
Hammer
Scissors
Replace pilot drill with non-cutting pilot after initial pilot is
cut to avoid possible damage to inner panels.
Issue Date 14-06-2013
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone 1800 812 017
HAYMAN REESE
PART No: 41319R
CARGO BARRIER
INSTALLATION INSTRUCTIONS
Page 1 of 14
Rating: 60Kg Single Mass
Applicability: Side Curtain Airbag Vehicle
Locations: Behind Second Row Seats
Installation Time: 60min
HAYMAN REESE
dealer.
Rule or tape measure
Masking tape
Marking pen
Deburring tool
Torque wrench
Trim clip removal tool
Vacuum cleaner
Metric socket set
Part No: 41319R

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Summary of Contents for Hayman Reese 41319R

  • Page 1 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT Vehicle Make: Toyota Rating: 60Kg Single Mass Vehicle Model: Rav 4 High & Low Deck Applicability: Side Curtain Airbag Vehicle Vehicle Type: SUV...
  • Page 2 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT Issue Date 14-06-2013 Part No: 41319R Page 2 of 14 Hayman Reese (Cequent) PO Box 4397, Keysborough, Vic 3173 Phone 1800 812 017...
  • Page 3 WASHER FLAT M10 X 23 X 2 Z/P 92358 WASHER M10 WAVE 40102 HAND KNOB 92331 M6 SPRING WASHER 41319R-FI & CI Fittting & Customer Instructions PE871 Anti Rust Sache 15g PH460 Tie down hook bush PH461 BOLT 7/16" X 2 GR 5 UNF PA157 SCREW SET H/T GR8.8 HEX TRIV.ZINC 6 x 20...
  • Page 4 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT 1. Preparing vehicle for Installation of barrier. a. Remove cargo storage net if fitted. b. Remove cargo blind if fitted. Figure 1: Remove cargo blind & storage if fitted 2.
  • Page 5 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT 4. Preparing the vehicle for installation of barrier. a. Remove the entire tie down point from the vehicle. b. Repeat process for the other side of the vehicle.
  • Page 6 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT 7. Assembling the bottom mount a. Fit plastic bush into metal part of tie down point assembly b. Place new 7/16” bolt through bush in tie down point c.
  • Page 7 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT 10. Installing top anchor plates a. Carefully cut out top anchor point template. b. Align template with edge of rubber weather strip and centre trim clip in roof liner.
  • Page 8 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT 13. Installing top anchor plates a. Remove 3 trim plugs securing roof liner b. Unclip upper side trims using trim puller c. Gently pry roof liner away from roof to...
  • Page 9 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT 16. Installing bottom anchor plates a. Locate anchor plate using 2 M6 Bolts b. Complete steps 14 to 16 for both sides of vehicle.
  • Page 10 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT 19. Fit cargo barrier to vehicle a. Place cargo barrier into vehicle on angle through rear door. Take care not to bend the extension panel (if fitted) b.
  • Page 11 HAYMAN REESE PART No: 41319R CARGO BARRIER INSTALLATION INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT 22. Installing the cargo barrier a. Centralise the barrier in the vehicle. b. Fully fasten all hardware. c. Re-Fit rear floor mat, cargo blind and cargo net if fitted.
  • Page 12   Page left blank for duplex printing   Page 12 of 14   ...
  • Page 13: Customer Instructions

    PART No: 41319R CARGO BARRIER CUSTOMER INSTRUCTIONS PLEASE ENSURE THAT INSTRUCTIONS UNDERSTOOD PRIOR TO FITMENT Vehicle Make: Toyota Rating: 60Kg Single Mass Vehicle Model: Rav 4 High & Low Deck Applicability: Side Curtain Airbag Vehicle Vehicle Type: SUV Locations: Behind Second Row Seats...
  • Page 14 CUT OUT THEN ALIGN CONCENTRIC ALIGN EDGE OF TEMPLATE PARALLEL TO THE WITH THE OUTSIDE EDGE OF THE REAR MOST EDGE OF HEAD LINER CENTRE TRIM PLUG. Vinyl Cut Vinyl Cut Vinyl Cut Vinyl Cut Drill Drill FRONT OF VEHICLE Vinyl Cut Vinyl Cut Top Anchor Point Template...