Dodge R1500 1999 Service Manual page 1509

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transmission housing.
2) Install and tighten transmission drain plug to
specification. See TORQUE SPECIFICATIONS.
3) Remove transmission fill plug from side of transmission.
Transmission fill plug is located near front of transmission on
passenger's side of transmission. Fill transmission with appropriate
type of transmission fluid until fluid level is even with bottom of
fill plug hole on transmission. See RECOMMENDED FLUID. Install and
tighten transmission fill plug to specification. See TORQUE
SPECIFICATIONS.
Transmission (Ram Pickup With NV4500 Or NV5600)
1) Park vehicle on level surface. Remove bottom bolt from
Power Take-Off (PTO) cover on passenger's side of transmission. Allow
fluid to drain.
2) Install and tighten PTO cover bolt to specification. See
TORQUE SPECIFICATIONS. Remove transmission fill plug from side of
transmission. Transmission fill plug is located near rear of
transmission on passenger's side of transmission.
3) Fill transmission with appropriate type of transmission
fluid until fluid level is even with bottom of fill plug hole on
transmission. See RECOMMENDED FLUID. Install and tighten transmission
fill plug to specification. See TORQUE SPECIFICATIONS.
Transfer Case
1) Ensure vehicle is parked on level surface. Remove transfer
case drain plug. Transfer case drain plug is located on rear of
transfer case at driver's side corner of transfer case. Allow fluid to
drain from transfer case.
2) Reinstall transfer case drain plug. Tighten transfer case
drain plug to specification. See TORQUE SPECIFICATIONS. Remove
transfer case fill plug fill plug from rear of transfer case. Transfer
case fill plug is located on rear of transfer case, just below
identification tag.
3) Fill transfer case with appropriate type of transfer case
fluid until fluid level is even with bottom of fill plug hole on
transfer case. See RECOMMENDED FLUID. Install and tighten transfer
case fill plug to specification. See TORQUE SPECIFICATIONS.
ADJUSTMENTS
TRANSFER CASE SHIFT LINKAGE
Dakota
1) On NV231, place transfer case lever in 4H position. On
NV242, place transfer case lever in 4FT position. On all models, use
wire or tape to hold lever in position. Raise and support vehicle.
Loosen shifter rod lock bolt at adjusting swivel. Ensure shift rod
slides freely in adjusting swivel.
2) Ensure shift lever on transfer case is in 4H position.
Slide adjusting swivel forward until shift lever touches shifter gate
crossover. Slide adjusting swivel slightly rearward to provide a 3-5
mm gap between shift lever shifter gate.
3) Center pin on adjusting swivel in shift arm and tighten
lock bolt to 90 INCH lbs. (10 N.m). Lower vehicle enough to enter
vehicle. Ensure wheels are off floor. Start engine and shift
transmission into gear. Operate transfer case to verify correct
adjustment.

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