Service Protocol Xl-Service Year 3 - Zepro ZHD 1500 User Manual

Service protocol XL-Service Year 3

Service Protocol XL-Service Incl. replacement of parts in Service Ki
Customer:
Lift model:
C=Check R=Replace
Service points
Comments
OK
Mecanics (Visual inspection of any cracks and / or damage)
C
1.1 Mountng bracket
C
1.2 Support frame
C
1.3 Liftarm
C
1.4 Platform
C
1.5 Bumper bar
C
1.6 Cylinders
R
1.7 Support wheel*
C
1.8 Pivot bolt, bushing (all)
C
1.9 Slide system*
L
1.10 Lubrication
C
1.11 Sealings against bodywork*
Hydraulics (sequence) of an oil change (Visual inspection of oil leak on the
entire hydraulic system)
C
2.1 Main fuse
R
2.2 Hydraulic oil
R
2.3 Hydraulic hoses
R
2.4 Solenoid
R
2,5 Filler cap
C
2.6 The system's leakproofness
C
2.7 Pressure Relief Valve
C
2.8 Velocity lifting, lowering, tilting
Electrical equipment (check all the points cable and interfaces)
C
3.1 Main power cable, ground cable
C
3.2 Control units
C
3.3 Connection box for control units
R
3.4 Circuit card**, Relay**
C
3.5 Alarm for open platform
C
3.6 Battery voltage, vehicle and lift
inactive
C
3.7 Cabin switch*
Signs, stickers (Visual inspection of the function and interpretable)
R
4.1 Warning fl ags, -tape
C
4.2 Load chart
C
4.3 Working area
C
4.4 Instruction control units
C
4.5 Type plate
Prod. No:
L=Lubrication * If the lift has the equipment **If the service kit contains the detail
Vehicle:
Reg.No:
Information
Any cracks / damage, Torques
Any cracks / damage, drainage holes
Any cracks / damage
Any cracks / damage
Any cracks / damage, Torques
Any cracks / damage, gaiters
Replace in connection with control of pivot bolts
Wear and tear, Torques
Any cracks / damage,Torques, funktional
control
All lubrication points
Wear and tear, condition
Cleanliness, contact surfaces
Oil, Strainer, o-ring tank,
Also replace the supplied rubber steel washers
Changes in connection with oil change
Changes in connection with oil change
Hydr.connection, -unit+tank, cyl. torques
Valve should open when tilting against body,
check pressure if not opening.
That the lifts speed is within the correct range
Wear and tear, attachment, contact surface
All functions of all control units
Tightness, cleanliness
Function, connections, wear and tear **Change
if incl. in service kit
That the lamp shine when platform is not closed IE-0103
Difference between the battery and hydraulic
unit (not more than 6% dfference)
Functional test
Replace fl ag and profi le
1 pc on platform, 1 pc outside control unit
Sticker on platform
Outside control unit
Is fi rmly attached and is INTERPRETABLE
54
See instructions for
resp. lift models
IE-0110
IE-0105 / IE-0104
IE-0105
IE-0105
IE-0105
IE-0105 / IE-0104
IE-0105
IE-0105 / IE-0104
IE-0105 / IE-0104
IE-0101
IE-0106
IE-0109
IE-0103
IE-0102
IE-0104
IE-0104
IE-0108
IE-0111
IE-0103
IE-0103
IE-0103
IE-0103
IE-0103
IE-0103
IE-0107
IE-0107
IE-0107
IE-0107
IE-0107