Burkert AirLINE 8652 Quick Start Manual
Modular valve island for pneumatics
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Also See for AirLINE 8652:
- Operating instructions manual (96 pages) ,
- Quick start manual (35 pages) ,
- Operating instructions manual (122 pages)
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Summary of Contents for Burkert AirLINE 8652
- Page 1 Type 8652 AirLINE Modular valve island for pneumatics Modulare Ventilinsel für Pneumatik Îlot de vannes modulaire pour système pneumatique Quickstart English Deutsch Français...
- Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert Werke GmbH & Co. KG, 2017-2022 Operating Instructions 2211/15_EUml_00810542 / Original DE...
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Page 3: Table Of Contents
Type 8652 Type 8652 Contents Electrical connection electronics module with THE QUICKSTART ..............4 digital inputs (option) ..........20 Symbols ............... 4 Electrical connection Type 6534 valves for INTENDED USE ..............5 safety-related shut-off, SIA variant (option) ....20 Electrical connection module-based safety DEFINITIONS OF TERMS ............. 5 shutdown (option) ............ -
Page 4: The Quickstart
▶ Persons, who work on the device, must read and understand these instructions. CAUTION The operating instructions and data sheets for Bürkert Warns of a possible danger. devices can be found on the Internet at: ▶ Failure to observe the warning may result in moderate or country.burkert.com minor injuries. NOTE Warns of damage to property. Important tips and recommendations. Refers to information in these operating instructions or in other documentation. ▶ Designates an instruction which you must follow to prevent a hazard. -
Page 5: Intended Use
Type 8652 Intended use INTENDED USE The valve island AirLINE Type 8652 is designed for con- The valve island is only intended for use in industrial trolling and recording the switching statuses of pneumati- environments. cally operated process valves. The valve island is only permitted in applications where there ▶... -
Page 6: Basic Safety Instructions
Type 8652 Basic safety instructions BASIC SAFETY INSTRUCTIONS Risk of injury due to unintentional activation and uncontrolled start-up of the device and system. These safety instructions do not consider any contingencies or incidents which occur during assembly, operation and maintenance. ▶ Secure the device and system to prevent unintentional activation. -
Page 7: General Information
Sales Center Christian-Bürkert-Strasse 13-17 Operating conditions D-74653 Ingelfingen Tel. +49 (0) 7940 - 10 91 111 Ambient -10…+55 °C Fax +49 (0) 7940 - 10 91 448 temperature Email: info@burkert.com Storage temperature -10…+60 °C Altitude Restricted to max. 2000 m above sea International level for UL approved versions Contact addresses can be found on the final pages of the printed Compressed air ISO 8573-1:2010, Class 7.4.4 Quickstart. quality... -
Page 8: Electrical Data
Type 8652 Technical Data Electrical data Power consumption Power consumption is dependent on the configuration of the 6.3.1 General valve island. For the fieldbus interface, the total current is calcu- NOTE lated using the formula: + (n x I ) + (m x I ) + (k x I ▶ Use protective low voltage according to protection class III electr. - Page 9 Type 8652 Technical Data 6.3.2 Electronic module with digital inputs 6.3.3 Pneumatic slide valve Type 6534 Module properties Circuit 2 x CFC* CFH* CFL* function (CF) NC (norm. closed) 5/2-way 5/3-way blocked Diagnostics Wire break detection for 2-wire 2 x 3/2-way monostable sensors 5/3-way Short circuit detection for 3-wire 2 x CFD...
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Page 10: Type Label Standard (Example)
Type 8652 Technical Data Type label UL (example) Pilot pressure diagram Type 8652 AirLINE 3-10 bar -10...+55°C Proc. Cont. Eq E238179 S/N 0 For safety-relevant W14AL information, see operating 12345678 instructions Fig. 3: Type label UL for valve island Type 8652 Specifications Industrial Ethernet PROFINET IO Topology recognition LLDP, SNMP V1, MIB2, physical... - Page 11 Type 8652 Technical Data EtherNet/IP Transmission speed 10 and 100 MBit/s Predefined standard Identity Object (0x01) Data transport layer Ethernet II, IEEE 802.3 objects Message Router Object (0x02) Assembly Object (0x04) EtherCAT Connection Manager (0x06) Industrial Ethernet X1: EtherCAT IN DLR Object (0x47) interface X1, X2 X2: EtherCAT OUT QoS Object (0x48) Maximum number of cyclic 512 bytes in sum TCP/IP Interface Object (0xF5) input and output data Ethernet Link Object (0xF6)
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Page 12: Specifications Profibus Dpv1
Type 8652 Technical Data CC-Link IE field basic Configurable number of Number of occupied 1 to 16 extension cycles 1, 2, 4, or 8 stations Supported protocols CC-Link version 2.0 Acyclic communication SLMP Server CC-Link version 1.1 Data transport layer Ethernet II, IEEE 802.3, 100 Mbit/s CC-Link version 2.0 CC-Link interface Cyclic data 61450 (UDP) Number of stations up to 4 occupied stations Discovery and SLMP Server 61451 Maximum number of input... -
Page 13: Assembly
Type 8652 Assembly ASSEMBLY → Fasten the standard rail firmly in the control cabinet. → Establish a short, wide PE connection between the standard WARNING rail and the control cabinet. → Hook the valve island onto the upper guide of the standard rail. Risk of injury from improper assembly. ▶ Only trained technicians may perform assembly work. → Secure with fastening screws (tightening torque 1.5 Nm). ▶ Perform assembly work with suitable tools only. Valve island AirLINE Type 8652 is supplied as a fully assembled device. Any modifications should only be carried out by Bürkert. -
Page 14: Assembly On The Base Of The Control Cabinet Or The Wall Of The Control Cabinet With Airline Quick
Type 8652 Assembly Assembly on the base of the control Note when measuring the cut-out: cabinet or the wall of the control To be able to utilize the Hot Swap function (easy valve cabinet with AirLINE Quick replacement during operation), always observe a minimum distance to the front edge of the control cabinet when installing WARNING the valve island in the control cabinet (see “Fig. 6”). - Page 15 Type 8652 Assembly t > = 1,5 nur bei o = 10 ±0,2 Fig. 7: Flange interface AirLINE Quick Number of Number of Number of Number of M [mm] N1 [mm] N2 [mm] M [mm] N1 [mm] N2 [mm] valves boreholes valves boreholes...
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Page 16: Installation
Type 8652 Installation INSTALLATION → Make sure the seal between AirLINE Quick and the control cabinet is undamaged. DANGER → Place the valve island in the control cabinet on the prepared cut-out. Risk of injury from high pressure. → Fix from the outside using M5x10 screws (tightening torque Actuators may change their position when the pressure changes. -
Page 17: Electrical Connection Gateway
Black Electrical connection gateway Tab. 4: Configuration of 5-pin spring-loaded terminal Further information on the cabling of büS networks can be found in the „Cabling guide for büS/EDIP“ at country.burkert.com. NOTE To ensure electromagnetic compatibility: ▶ Only use shielded cables. ▶ Ground the standard rail with low impedance to guarantee the best possible EMC protection. ▶ With AirLINE Quick, connect the control cabinet housing to... - Page 18 Type 8652 Installation 8.1.1 Industrial Ethernet 8.1.2 PROFIBUS DPV1 The following protocols are supported: Configuration Plug-in connector D-Sub, 9-pin • EtherCAT • EtherNet/IP • Modbus TCP • PROFINET The X1 and X2 interfaces for RJ45 plug-in connectors are equivalent. Configuration Plug-in connector RJ45 Pin Signal Function Connection Not assigned Not assigned RxD/TxD-P Data line P (B-conductor) Mandatory...
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Page 19: Electrical Connection 24 V Supply Voltage For The Pneumatic Valves
Type 8652 Installation Electrical connection 24 V supply 8.1.3 CC-Link voltage for the pneumatic valves Configuration Plug-in connector D-Sub, 9-pin The interface board has a 2-pole spring-loaded terminal to which the supply voltage for the pneumatic valves is connected. This allows the voltage for all pneumatic valves of the valve island to be shut down irrespective of the communication to the superor- dinate controller (PLC). -
Page 20: Electrical Connection Electronics Module With Digital Inputs (Option)
Type 8652 Installation Electrical connection electronics Depending on the position feedback used, the following data can be displayed: module with digital inputs (option) → Connect position feedbacks according to the assignment on 3-wire 2-wire Mechan. the electronics module. sensors sensors limit Possible cable cross-section: ≤1.5 mm Possible data switches Maximum cable length: < 3 0 m Position feedback The electrical supply to the position feedbacks (24 V) is provided actuated by the electronic module. - Page 21 Type 8652 Installation On delivery, the connection terminals are provided with a bridge WARNING to ensure the valve can be put into operation immediately. Remove the bridge before connecting a cable. Risk of injury and property damage due to electrical faults. If the connections for the safety-related shut-off are not con- nected correctly, there is a risk of injury due to uncontrolled behaviour of the plant. ▶ When using several SIA variant valves, connect each con- nection to an individual potential-free contact (mechanical Coding switch or relay).
- Page 22 Type 8652 Installation 2 (+) 2 (–) 4 (+) 4 (+) 4 (–) 4 (–) Fig. 11: Connection designation diagram of all circuit functions available Fig. 13: Connection designation SIA variant, circuit function H (CF H) as SIA variant, except circuit function H Electrical con- Potential free Electrical con-...
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Page 23: Electrical Connection Module-Based Safety Shutdown (Option)
Type 8652 Installation Electrical connection module-based ▶ If several valve units are to be shut down in a safe manner, safety shutdown (option) connect each connection to an individual potential-free con- tact (mechanical switch or relay). DANGER Never interconnect several contacts! ▶ Do not supply voltage to the connections for module-based Risk of injury due to unintentional movement of the safety shutdown (risk of damaging the valves). - Page 24 Type 8652 Installation Connection Pluggable screw-type terminal*, 12-pole cable cross-section (rigid or Backplane bus flexible) 0.14 mm²...1.5 mm² (AWG AUX 24 V 26...16) Required switching 1.5 A / 24 V DC capacity of the Voltage conversion, contact control logic and LCD Upon delivery, the spring-loaded terminal is fitted with a bridge that enables immediate operation of the valve island. Remove the bridge before connecting a cable. Valve driver, diagnostics Module-based safety shutdown Valves connection for external potenti- al-free contact Fig.
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Page 25: Pneumatic Connection
Type 8652 Pneumatic connection PNEUMATIC CONNECTION Connection Assignment DANGER 1...8 Valve slots P / 1 Supply connection Risk of injury from high pressure. ▶ Before working on the device or system, secure the actuators X / 12/14 Supply connection for auxiliary pilot air against moving. R / 5 ▶ Before working on the device or system, switch off the pres- Air discharge connections sure. Vent or drain lines. S / 3 R‘ / 82/84 Air discharge connection for auxiliary pilot air... -
Page 26: Start-Up
Start-up files The start-up files required by the respective design software and their descriptions are available online. Download the start-up files and their descriptions from: country.burkert.com → Type 8652 → Fig. 19: By rotating the seal 180°, it is set whether the auxiliary pilot air Downloads „Software“ → Initiation Files supply occurs internally or externally. -
Page 27: Selecting Protocol At Fieldbus Gateway Me43
Type 8652 Start-up 10.3 Starting up via manual override Instructions on installing the start-up files can be found in the documentation of the project planning software which you are Manual override lends itself to start-up the device and system. using. Manual override functions without a voltage supply to the valve island and enables manual switching of the valves. -
Page 28: Marking The Valve Slots
The additional element is available as an accessory (see chapter “Other accessories” in the operating instructions for Type 8652). The operating instructions can be found on the Internet at: → 8652 → Downloads: User country.burkert.com Manuals english... -
Page 29: Operation
▶ Observe the safety instructions and intended use. Operation of the valve island AirLINE Type 8652 using the Bürkert Communicator software is described in the operating ▶ Only adequately trained personnel may operate the system or instructions: country.burkert.com device. 11.4 Display elements fieldbus gateway 11.1 Operating via manual override ME43 See chapter “10.3 Starting up via manual override”. -
Page 30: Display Elements Electronics Module
Type 8652 Operation Valve 1 activated, LED status Description feedback: “Lower position reached” Connection to the network has been Link LED (yellow) lights up established. Valve 1 + 2 each have 1 valve slot Valve 3 + 4 each have 1 empty slot Link/Act LED Connection to the higher-level protocol (blind valve) -
Page 31: Maintenance, Troubleshooting
▶ Before working on the device or system, switch off the pres- For further information see operating sure at valves without HotSwap function. Vent or drain lines. instructions at: Risk of injury from high pressure and discharge of medium at → Type 8652 country.burkert.com Message 1 valves with HotSwap function. Act. Sw. Time When disassembling a valve, lines and actuators may still be Act. 1 pressurized and can lead to uncontrolled movement of the Message 2 actuator. - Page 32 Type 8652 Maintenance, troubleshooting Valves at valve islands with Hot Swap function can be replaced → Observe safety instructions. when pressurized. To ensure safe disassembly of the valve from → Using a screwdriver, loosen the fastening screws of the valve. the valve island, there must be sufficient space available to → Remove valve from the valve island. extract the valve from the front. Therefore, always observe the → Insert new valve into the valve slot. minimum distance from the valve island to the front edge of the control cabinet (see chapter “7.2”).
- Page 33 Type 8652 Maintenance, troubleshooting 12.1.3 Replacing valves CFZ or CFZ* Fastening screws, electronic module WARNING Risk of injury due to uncontrolled movement of the actuators. ▶ Before working on the device or system, secure the actua- tors against moving at valves with HotSwap function. For valves with circuit function Z and circuit function Z*, depending on the switch position either port 2 vented and port 4 exhausted port 2 exhausted and port 4 vented. Fastening screw, valve For valves with circuit function Z*, the software of the valve island Fig.
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Page 34: Replacing The Filter
Type 8652 Maintenance, troubleshooting 12.2 Replacing the filter 12.3 Troubleshooting DANGER Malfunction Possible cause Corrective action Valves No or insufficient load Check the electrical Risk of injury from high pressure and discharge of medium. do not switch voltage connection ▶ Before working on the device or system, secure the actuators against moving. Ensure correct load voltage ▶... - Page 35 Type 8652 Maintenance, troubleshooting Malfunction Possible cause Corrective action Malfunction Possible cause Corrective action Valves Valves switch Valves are not in Before switching the 24 V supply not con- Make sure the 24 V do not switch with a delay home position (de- valves, pressurize the nected or incorrectly supply is connected...
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Page 36: Lc Display Of Electronics Module
Time of the actuator further information see cycle counter switching time has operating instructions at: → been exceeded country.burkert.com Type 8652) increase warning limit switching cycle counter Short circuit at Check position feedback/ Short Circuit Ch. x input x of the position plug-in connection... -
Page 37: Disassembly
Risk of injury due to improper disassembly! the environment. ▶ Disassembly may be carried out only by trained technicians ▶ Collect electrical and electronic devices separately and with the appropriate tools! and dispose of them as special waste. → Loosen the pneumatic connection. Further information country.burkert.com. → Loosen the electrical connection. english... - Page 39 country.burkert.com...
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