ONTENTS Contents of the Overall Operating Instruction for the Modular Electrical Valve Block Type 8640 GENERAL INSTRUCTIONS ......................................Symbols used ..............................................General safety instructions ......................................Warranty Conditions ..........................................GENERAL TECHNICAL DATA ...................................... Technical Data .............................................. Modular Concept - System Assembly .................................
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DeviceNet, IP 65 ........................................... General overview IP 65 .................................... Power supply IP 65 ......................................Field bus connection IP 65 ................................... Termination IP 65 ......................................Setting the DIP switches ......................................LED Status Display ........................................... Explanation of terms ........................................2 - 8640...
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Termination IP 65 ......................................Setting the DIP switches ......................................LED Status Display ........................................... Extended description of the field bus node „CANopen“ ....................Object overview ........................................... Input filter ............................................... Input modes ............................................... Outputs ................................................Example for commissioning ....................................8640 - 3...
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............................................Valve outputs with Manual / Automatic change-over ......................Valve outputs with external control ................................ELECTRICAL BASE MODULE INPUT ..............................Terminal inputs for transducers (proximity switches) ......................Plug inputs (MS round plug) for transducers (proximity switches) ..............4 - 8640...
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ENERAL NSTRUCTIONS GENERAL INSTRUCTIONS Symbols used ..............................................General safety instructions ......................................Warranty Conditions ..........................................8640 - 5...
To ensure that the device functions correctly, and will have a long service life, please comply with the information in these operating Instructions, as well as the application conditions and additional data given in the Type 8640 data sheet. • When planning the application of the device, and during its operation, observe the general technical rules! •...
The warranty covers only faultless condition of the TopControl and the attached valve with pneumatic actuation. No liability will be accepted for consequential damage of any kind that may arise from failure or malfunctioning of the device. Scope of delivery. 8640 - 7...
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ENERAL ECHNICAL GENERAL TECHNICAL DATA Technical Data ............................................. Modular Concept - System Assembly ................................8640 - 9...
- 20 ... + 60 °C temperature Nominal Continuous operation (100 % ED) operation Operating 24 V / DC ± 10 %; Residual ripple at field bus interface 1 V voltage* Protection class 3 to VDE 0580 10 - 8640...
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) = max. 650 mA transducer ATTENTION! Always use low safety voltages according to protection class 3 VDE 0580! For the field bus AS interface, the technical data in Section Field bus module AS interface are applicable 8640 - 11...
Multipole connection valve outputs Basic pneumatic module Pneumatic connector module Electrical connection technique • Common connection • Multipole • Field bus Common connection module Various valve types Figure: Example of a Type 8640 valve battery configuration 12 - 8640...
(max. length 30 cm). Extensions • When carrying out extensions and when operating the valve battery, ensure that the maximum permissible power input of the inputs and outputs are not exceeded (see Chapter : Technical Data)! 14 - 8640...
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ODULES FOR CONVENTIONAL CONNECTION TECHNICS MODULES FOR CONVENTIONAL CONNECTION TECHNICS Manifold connection module ..................................... Multipol circuit valve outputs ....................................Multipol circuit with transducer inputs (proximity sensors) ....................Multipol circuit with industrial connector ..............................8640 - 15...
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Pin 20 Valve 20 Pin 21 Valve 21 Pin 22 Valve 22 Pin 23 Valve 23 Pin 24 Valve 24 Pin 25 Ground Fig: Multipol module for D-SUB IP 65 valve outputs and pin allocation of the plug 16 - 8640...
Valve 10 Pin 22 Valve 22 Pin 11 Valve 11 Pin 23 Ground Pin 12 Valve 12 Pin 24 Fig: Multipol module for valve inputs (max. 22) and pin allocation of the industrial connector for the valve outputs 8640 - 19...
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ODULES FOR CONVENTIONAL CONNECTION TECHNICS 20 - 8640...
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PROFIBUS-DP FIELD BUS TECHNOLOGY PROFIBUS-DP General view ..............................................Power supply ..............................................Field bus connection ..........................................LED status display ..........................................Setting the DIP switches ....................................... Terminal resistance ..........................................PROFIBUS-DP ............................................8640 - 21...
To ensure the electro-magnetic compatibility (EMC), connect the screw terminal TE (Technical earth) to the ground potential with a cable that is a short as possible (30 cm). Accessories Plug connector M12+1 (socket) for the power supply Order number 917116 D 22 - 8640...
No voltage supplied by 24 V power Check the power supply supply (Power supply connector Pin 2) Check the control voltage No voltage supplied by the 24 V control Output OK (Power supply connector Pin 1) voltage for the outputs 8640 - 23...
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Configuration Fault Number 5 Check identifier bytes * A identaifier has the wrong code Fault * After rectifying the fault, it is necessary to carry out a new start of the valve battery by the temporarily disconnecting the power supply. 24 - 8640...
You can connect extension batteries using the internal bus (RIO). If the internal bus is used, DIP switch 8 must be set to ON. The RIO interface module is inserted onto the PROFIBUS-DP field bus module (see Chapter Electrical Base Module Output). 8640 - 25...
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Input module (e.g. 16 inputs) Input module (e.g. 16 inputs) Extension module input Power supply earth Power supply earth Power supply +24 V Power supply +24 V Inputs Inputs Transfer protocol inputs (0 to 3) Fig.: Normal mode 26 - 8640...
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Input module (e.g. 16 inputs) Input module (e.g. 16 inputs) Extension module input Power supply earth Power supply earth Power supply +24 V Power supply +24 V Inputs Inputs Transfer protocol inputs (0 to 3) Fig: „Halved Inputs“ mode 8640 - 27...
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The PNO-ID of the valve block is 0081 hex and is usually taken by the configuration tool from the GSD file. With the setting of the new station address, user data can be transferred. In the case of the valve block, these are the settings of the input mode and the input filter. 28 - 8640...
Fig.: Activating the terminating resistances Activating the terminal resistors on the underside of the module ➔ Carefully remove the protective cap. ➔ Slide both switches to the rear, into the ON position! ➔ Replace the protective cap. 8640 - 29...
(e.g. 10H, 10H, 10H, 10H, 20H, 20H, 20H ) no user-specific parameters Data quantity with RIO extension 4 input and 3 output bytes for each battery Byte or bit limits between the individual batteries with bit limits, user-specific parameters necessary 30 - 8640...
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Master reads diagnosis. If a parametrization / configuration fault is present, the Fault? communication starts again from the beginning. If the Slave is in the data exchange mode, a cyclic data Cyclic data exchange exchange takes place. 8640 - 31...
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Through bit-by-bit concentration, the identifiers or slots (assignment in the process map) may be freely selected in the configuration telegramme. User parameters (hex parameters) are only required if the input mode or filter are to be changed. 32 - 8640...
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Dip switches 9 - 11 (input mode and input filter) may also be set via the parametrization. If extension batteries are connected, the DIP switches must be set as in Section Expansi- on Module - Connection (RIO-VA),Setting the DIP switches . The settings on the extension battery cannot be made via the PROFIBUS. 8640 - 33...
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If you retain the settings according to DIP switches 9 - 11 or the values stored in the EPROM, then no user data are required. The settings via parametrization have the highest priority. On setting the settings in the parameter telegramme, the following values are permissible: Siemens Standard 34 - 8640...
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While observing the abovementioned limits (32 inputs, 24 outputs, 4 input bytes, 3 output bytes), it is nevertheless possible to configure both fewer and more input or output bytes than are actually physically present on the valve battery. 8640 - 35...
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2 Byte input, consistency via Byte 3 Byte input, consistency via Byte 4 Byte input, consistency via Bytee 1 Byte output, consistency via Byte 2 Byte output, consistency via Byte 3 Byte output, consistency via Byte Reserve (blank)) 36 - 8640...
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Prozess image output (PAA) 11-12 Prozess image input (PAE) 20-23 Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs (PAE) Process Image Outputs (PAA) Fig. 11: Allocation of Inputs and Outputs to the Controller Process image 8640 - 37...
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Prozess image output (PAA) Prozess image input (PAE) 20-21 Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs (PAE) Fig.: Allocation of Inputs and Outputs to the Process Image Outputs (PAA) Controller Proccess Image 38 - 8640...
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Prozess image output (PAA) 11-12 Prozess image input (PAE) Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs (PAE) Fig.: Allocation of Inputs and Outputs to the Controller Process Image Process Image Outputs (PAA) 8640 - 39...
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Prozess image output (PAA) Prozess image input (PAE) Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs (PAE) Fig.: Allocation of Inputs and Outputs to the Process Image Outputs (PAA) Controller Process Image 40 - 8640...
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2 Byte input, consistency via Byte 3 Byte input, consistency via Byte 4 Byte input, consistency via Byte 1 Byte output, consistency via Byte 2 Byte output, consistency via Bytee 3 Byte output, consistency via Byte Reverve (blank) 42 - 8640...
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Valves 1 - 8 occupy Outputs (PAA) Byte 30 in the process image • Transducers 1 - 16 occupy „Inputs“ (PAE) Byte 15+16 in the process image • Mode: normal input mode • Input filter active • RIO-Interface 8640 - 43...
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Valves 1 - 8 occupy Outputs (PAA) Byte 16 in the process image • Transducers 1 - 16 occupy „Inputs“ (PAE) Byte 22+23 in the process image • Mode: normal input mode • Input filter active DIP Switch on extension battery 2 OFF OFF 44 - 8640...
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PROFIBUS-DP Allocation of Inputs and Outputs to the Controller Process Image Main battery Extension battery 0 Extension battery 1 Extension battery 2 Fig.: Allocation of Inputs and Outputs to the Controller Process Image 46 - 8640...
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(Time in Tbit, when the slave may reply. At least 11 Tbit, 0 old value remains) Ident_Number high Byte (Marker´s identifier 00 Hex) Ident_Number low Byte (Marker´s identifier 81 Hex) (For group formation, each bit represents a group) Group_Ident Siemens Norm 8640 - 47...
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DIP switch or EEPROM, or whether a further change is to be made during parametrization. - without change of the input mode / filter Short diagnosis Long diagnosis Bit-bye-bit composition 01 hex 81 hex 48 - 8640...
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10 11 12 13 14 15 16 17 18 19 20 21 22 23 Main battery Extension battery 0 Extension battery 1 Assign- ment 8DE (10 hex) 8DE (10 hex) 8DE (10 hex) Identifier The same procedure is followed with the outputs. 8640 - 49...
Main battery with 3 valves (outputs) and 3 transducers (inputs); every second transducer signal will not be considered • PROFIBUS-DP address 9 • Mode: „Halved Inputs“ • Input filter active • RIO interface DIP Switch on Main Battery OFF OFF OFF OFF OFF 50 - 8640...
Values in Hex format. 8(0) 9(1) 10(2) 11(3) 12(4) 13(5) 14(6) 15(7) 16(8) Byte No. Value Meaning Parameter Inputs Outputs Inputs Outputs Inputs Outputs Inputs Outputs type Main battery Extension battery 0 Extension battery 1 Extension battery 2 8640 - 51...
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Prozess image output (PAA) Prozess image input (PAE) Allocation of Inputs and Outputs to the Controller Process Image Main battery Extension battery 0 Extension battery1 Extension battery 2 Fig.: Allocation of Inputs and Outputs to the Controller Process Image 52 - 8640...
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Too many outputs (>24) entered for one battery Too few inputs for all batteries Parametrising telegram too small (default from parameter telegram) Too few outputs for all batteries Too few outputs for all batteries (default from parameter telegram) False configuration byte 8640 - 55...
..................................PROFIBUS DP/V1 IP 65 ........................................ General overview IP 65 ....................................Power supply IP 65 ....................................... Field bus connection IP 65 ..................................DIP switches ..............................................LED Status Display ..........................................PROFIBUS DP ............................................Commissioning ..........................................Input modes ..............................................8640 - 57...
Pins 2 and 4 of the voltage supply must be protected with 4 A fuses (medium reaction speed). ATTENTION! To assure electromagnetic compatibility (EMC), attach the screw terminal FE (functional earth) to earth potential with as short a cable as possible (30 cm). Accessoires Clamping socket for voltage supply (included in delivery). 58 - 8640...
19245 Standard, Part 1 is described below. Signal name Pin No. Discription (socket in unit, plug on cable) free free RxD/TxD-P Receive/Send Data-P Request to send (repeater controler CNTR-P (RTS) signal) DGND Data reference potential Supply voltage plus free RxD/TxD-N Receive/Send Data-N free 8640 - 59...
Pin 1 and Pin 2 of the power supply must be protected with 4 A (semi-time-lag) fuses. ATTENTION! To assure electromagnetic compatibility (EMC), screw terminal FE (functional earth) should be connected to earth potential with as short a cable as possible (30 cm). 60 - 8640...
ThePROFIBUS address equals the sum of all values of DIP switches 1 - 7 with "ON" position. PROFIBUS address PROFIBUS address "ON" position - DIP switch to the right. PROFIBUS address PROFIBUS address 8 (below) - reserved - Set to "Off" 8640 - 61...
BUS (BF) In operation: Reponse monitoring at the valve island Check Master (control) and bus cable. has expired without the master having During commissioning: addressed it. Check network configuration at Master and station address at the island. 62 - 8640...
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Power supply for outputs, extension Check power supply island, missing Check extension island Complete failure of an extension island RIO Bus After correction of a fault, a restart of the valve island by brief disconnection of the power supply is necessary. 8640 - 63...
(e.g. 10H, 10H, 10H, 10H, 20H, 20H, 20H ) Data quantity with RIO extension 4 input and 3 output bytes for each battery Byte or bit limits between the individual batteries with bit limits, user-specific parameters necessary 64 - 8640...
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Master reads diagnosis. If a parametrization / configuration fault is present, the Fault? communication starts again from the beginning. If the Slave is in the data exchange mode, a cyclic data Cyclic data exchange exchange takes place. 8640 - 65...
2 bytes are necessary. With bit-by-bit separation, the outputs can now be „pushed together“. In this way only 2 bytes are required and 2 bits remain unused. Through bit-by-bit concentration, the identifiers or slots (assignment in the process map) may be freely selected in the configuration telegramme. 66 - 8640...
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For a description of the input modes and the output filter, see Section „input mode“ NOTE In many configuration tools, there is no direct access to bytes 1 to 7. With Siemens (Steps 5 and 7), the parameters begin with byte 8. 8640 - 67...
2 Byte input, consistency via Byte 3 Byte input, consistency via Byte 4 Byte input, consistency via Bytee 1 Byte output, consistency via Byte 2 Byte output, consistency via Byte 3 Byte output, consistency via Byte Reserve (blank)) 68 - 8640...
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Prozess image output (PAA) 11-12 Prozess image input (PAE) 20-23 Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs (PAE) Fig. 11: Allocation of Inputs and Outputs to Process Image Outputs (PAA) the Controller Process image 8640 - 69...
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Prozess image output (PAA) Prozess image input (PAE) 20-21 Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs (PAE) Fig.: Allocation of Inputs and Outputs to the Process Image Outputs (PAA) Controller Proccess Image 70 - 8640...
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Prozess image output (PAA) 11-12 Prozess image input (PAE) Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs (PAE) Fig. 11: Allocation of Inputs and Outputs to Process Image Outputs (PAA) the Controller Process image 8640 - 71...
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Prozess image output (PAA) Prozess image input (PAE) Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs (PAE) Fig.: Allocation of Inputs and Outputs to the Process Image Outputs (PAA) Controller Process Image 72 - 8640...
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D5 hex Displaced inputs 25 hex 65 hex A5 hex E5 hex Halved inputs 35 hex 75 hex B5 hex F5 hex For a description of the input modes and the input filter, see Section „Input mode“ . 8640 - 73...
2 Byte input, consistency via Byte 3 Byte input, consistency via Byte 4 Byte input, consistency via Byte 1 Byte output, consistency via Byte 2 Byte output, consistency via Bytee 3 Byte output, consistency via Byte Reverve (blank) 74 - 8640...
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Valves 1 - 8 occupy Outputs (PAA) Byte 30 in the process image • Transducers 1 - 16 occupy „Inputs“ (PAE) Byte 15+16 in the process image • Mode: normal input mode • Input filter active • RIO-Interface 8640 - 75...
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Valves 1 - 8 occupy Outputs (PAA) Byte 16 in the process image • Transducers 1 - 16 occupy „Inputs“ (PAE) Byte 22+23 in the process image • Mode: normal input mode • Input filter active DIP Switch on extension battery 2 OFF OFF 76 - 8640...
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PROFIBUS DP / V1 IELD BUS ODULE Allocation of Inputs and Outputs to the Controller Process Image Main battery Extension battery 0 Extension battery 1 Extension battery 2 Fig.: Allocation of Inputs and Outputs to the Controller Process Image 78 - 8640...
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(Time in Tbit, when the slave may reply. At least 11 Tbit, 0 old value remains) Ident_Number high Byte (Marker´s identifier 00 Hex) Ident_Number low Byte (Marker´s identifier 81 Hex) Group_Ident (For group formation, each bit represents a group) Siemens Standard 8640 - 79...
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D3 hex Staggered inputs 23 hex 63 hex A3 hex E3 hex Halved inputs 33 hex 73 hex B3 hex F3 hex For a description of the input modes and the input filter, see Section „Input mode“ 80 - 8640...
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10 11 12 13 14 15 16 17 18 19 20 21 22 23 Assign- Main battery Extension battery 0 Extension battery 1 ment Identifier 8DE (10 hex) 8DE (10 hex) 8DE (10 hex) The same procedure is followed with the outputs. 8640 - 81...
Main battery with 3 valves (outputs) and 3 transducers (inputs); every second transducer signal will not be considered • PROFIBUS-DP address 9 • Mode: „Halved Inputs“ • Input filter active • RIO interface DIP Switch on Main Battery OFF OFF OFF OFF OFF OFF 82 - 8640...
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0 (most configuration programs only display user parameters). Values in Hex format. 11(3) 12(4) 13(5) 14(6) 15(7) 16(8) 17(9) 18(10) 19(11) Byte No. Value (hex) Meaning Parameter Inputs Outputs Inputs Outputs Inputs Outputs Inputs Outputs type Main battery Extension battery 0 Extension batteryl 1 Extension battery 2 8640 - 83...
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Prozess image output (PAA) Prozess image input (PAE) Allocation of Inputs and Outputs to the Controller Process Image Main battery Extension battery 0 Extension battery1 Extension battery 2 Fig.: Allocation of Inputs and Outputs to the Controller Process Image 84 - 8640...
ATTENTION! With the filter active, only signals with a duration of 2 ms will be recognised. In order to comply with the guidelines of the EMC Act, the input filter must be activated. 8640 - 85...
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Too many outputs (>24) entered for one battery Too few inputs for all batteries Parametrising telegram too large (default from parameter telegram) Too few outputs for all batteries Too few outputs for all batteries (default from parameter telegram) False configuration byte 88 - 8640...
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IELD ODULE NTERBUS INTERBUS-S FIELD BUS MODULE General view ..............................................Power supply ..............................................Field bus connection .......................................... LED Status Display ..........................................Setting the DIP switches ......................................... 8640 - 89...
To ensure the electro-magnetic compatibility (EMC), connect the screw terminal TE (Technical earth) to the ground potential with a cable that is a short as possible (30 cm). Accessories Plug connector M12+1 (socket) for the power supply Order number 917116 D 90 - 8640...
Check field bus cable, connection and controller No data transfer is taking place If RC lights up, check the controller, otherwise see RC ON (red) Ongoing bus has been switched off Check field bus cable, connection and following field bus module 8640 - 91...
3 Byte (max. 24 inputs) 4 Byte (max. 32 inputs) One byte corresponds to 8 outputs. For example, if 12 outputs are present, 2 bytes will have to be set. This corresponds to a length code of 1. 92 - 8640...
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Using the input mode, the inputs (transducers) can be allocated in different ways in the process layout of the inputs (PAE). DIP-9 DIP-10 No inputs present Normal mode Mode: shifted inputs Mode: halved inputs ATTENTION! If no inputs are present, both switches must be set to OFF. 8640 - 93...
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Input module (e.g. 16 inputs) Expansion module inputs Power supply earth Power supply earth Power supply +24 V Power supply +24 V Inputs Inputs Transfer protocol inputs (0 to 1) Byte 1 Byte 0 Fig.: „Halved Inputs“ mode 94 - 8640...
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Input filter active DIP 11 ATTENTION! With the filter active, only signals with a duration of 2 ms will be recognised. In order to comply with the guidelines of the EMC Act, the input filter must be activated. 8640 - 95...
Explanation of terms ........................................ Technical data ............................................ Overview of application objects ................................Configuration ............................................Configuration of the process data ..............................Configuring the safety position of solenoid valves in case of bus errors ........Input modes ............................................Input filter ............................................ 8640 - 97...
Pins 2 and 4 of the voltage supply must be protected with 4 A fuses (medium reaction speed). ATTENTION! To assure electromagnetic compatibility (EMC), attach the screw terminal FE (functional earth) to earth potential with as short a cable as possible (30 cm). Accessoires Clamping socket for voltage supply (included in delivery). 98 - 8640...
In the IP 20 variant, a terminating resistance of 120 Ohm can be switched between the two bus lines CAN High and CAN Low by inserting a bridge between Pin 4 and Pin 8 in the 9- pole D-SUB field bus connection. 8640 - 99...
Pin 1 and Pin 2 of the power supply must be protected with 4 A (semi-time-lag) fuses. ATTENTION! To assure electromagnetic compatibility (EMC), screw terminal FE (functional earth) should be connected to earth potential with as short a cable as possible (30 cm). 100 - 8640...
On installation of a DeviceNet system, care must be taken to terminate the data lines correctly. The termination avoids disturbances by signal reflections on the data lines. For this purpose, the trunk line must be terminated at both ends, as shown, by resistors of 120 ohm and 1/4 W power dissipation. 8640 - 101...
Master to assure that I/O data are transmitted cyclically Critical error - Another device with the same - Check network data rate MAC-ID in network - Exchange device if necessaryn - Bus connection missing because of communication problems 8640 - 103...
Polled I/O, Bit Strobed I/O and Change of State (COS). • With DeviceNet one distinguishes between cyclic or event-driven transmitted process messages of high priority (I/O messages) and acyclic management messages of low priority (Explicit Messages). • The protocol flowsheet corresponds to DeviceNet Specification Release 2.0. 104 - 8640...
Objekt Fault Value (Class 9 / Instance 1-3 / Attribute 6): Defines the status of the outputs when a bus error occurs. Precondition: corresponding setting in the Object Fault Action In doing this, every output byte is allocated to an instance (in groups of 8). 106 - 8640...
2 ms will be recognised. In order to comply with the guidelines of the EMC Act, the input filter must be activated. Object Input filter (Class 150 / Instance 1 / Attribute 2): Value Meaning Input filter deactivated Input filter activated 108 - 8640...
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ELECAN FIELD BUS MODULE SELECAN General view ............................................. Power supply ............................................Field bus connection ........................................LED Status Display ..........................................Setting the DIP switches ......................................Terminal resistance .......................................... 8640 - 109...
To ensure the electro-magnetic compatibility (EMC), connect the screw terminal TE (Technical earth) to the ground potential with a cable that is a short as possible (30 cm). Accessories Plug connector M12+1 (socket) for the power supply Order number 917116 D 110 - 8640...
The field bus module is in the active state and Check the cable connections and (red/green) has recognised a certain number of transfer faults terminating resistors. Possibly lower the (Warning Limit) baud rate or reduce the bus cable length 8640 - 111...
DIP 4 DIP 5 Address Baud rate: DIP switches 7 and 8 The baud rate can be set on DIP switches 6 and 7 DIP 6 DIP 7 Baud rate 125 KBaud 250 KBaud 500 KBaud 1 MBaud 112 - 8640...
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Input mode (e.g. 16 inputs) Expansion mode input Power supply earth Power supply earth Power supply +24 V Power supply +24 V Inputs Inputs Transfer protocol inputs (0 to 3) Byte 3 Byte 2 Byte 1 Byte 0 Fig.: Normal mode 8640 - 113...
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Input filter active DIP 11 ATTENTION! With the filter active, only signals with a duration of 2 ms will be recognised. In order to comply with the guidelines of the EMC Act, the input filter must be activated. 114 - 8640...
By adding terminal resistors, these reflections are suppressed. Fig.: Activating the terminating resistances Activating the terminal resistors on the underside of the module Carefully remove the protective cap. Slide both switches to the rear, into the ON position! Replace the protective cap. 8640 - 115...
Termination IP 65 ....................................... Setting the DIP switches ....................................LED Status Display ........................................Extended description of the field bus node „CANopen“ ....................Object overview ........................................Input filter ............................................. Input modes ..........................................Outputs ............................................Example for commissioning ................................8640 - 117...
Pins 2 and 4 of the voltage supply must be protected with 4 A fuses (medium reaction speed). ATTENTION! To assure electromagnetic compatibility (EMC), attach the screw terminal FE (functional earth) to earth potential with as short a cable as possible (30 cm). Accessoires Clamping socket for voltage supply (included in delivery). 118 - 8640...
In the IP 20 variant, a terminating resistance of 120 Ohm can be switched between the two bus lines CAN High and CAN Low by inserting a bridge between Pin 4 and Pin 8 in the 9- pole D-SUB field bus connection. 8640 - 119...
Pin 1 and Pin 2 of the power supply must be protected with 4 A (semi-time-lag) fuses. ATTENTION! To assure electromagnetic compatibility (EMC), screw terminal FE (functional earth) should be connected to earth potential with as short a cable as possible (30 cm). 120 - 8640...
On installation of a CANopen system, care must be taken to terminate the data lines correctly. The termination avoids disturbances by signal reflections on the data lines. For this purpose, the trunk line must be terminated at both ends, as shown, by resistors of 120 ohm and 1/4 W power dissipation. 8640 - 121...
Fieldbus module has switched Check cable connections and off due to a large number of connection impedances. detected transmission errors Where necessary, reduce the from the bus baud rate or bus cable length. (Bus Off) Restart the Fieldbus module 8640 - 123...
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(1 ... 127). the main island. Eeprom error Error while accessing the Eeprom Replace electronics where during the run-up. necessary. The blink sequence will only be displayed once. Devices works with the default parameters (see object table). 124 - 8640...
Write state 8 output lines 6206 0 – 3 Fault mode 8 output lines 6207 0 – 3 Fault state 8 output lines X the feature is applicable (X) the feature has limited applicability (depending on the sub-index) 126 - 8640...
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Protocoll. The value „0“ means that the object is not used. Length 16 bit Default value 500 ms Object 100D Life time factor „Life time factor“ value. For description see Object 100C „Guard time“. Length 8 Bit Default value 8640 - 127...
With the filter active, only signals with a duration of 2 ms will be recognised. In order to comply with the guidelines of the EMC Act, the input filter must be activated. Length 8 bit Default value Value Meaning Input filter deactivated Input filter activated 130 - 8640...
00 hex – FF hex 02 hex State of the second group of outputs in case of fault 00 hex – FF hex 03 hex State of the third group of outputs in case of fault 00 hex – FF hex 132 - 8640...
OPEN Example for commissioning CANopen command sequence to be able to bring the valve island type 8640 into the „Operational State“, set outputs and to read in inputs. 1. On entry into the „PreOperational“ state (after power On or network Reset), the slave sends once the boot up message with content 0.
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With this command, the node is reset to the „System Init“ state. The node then reconverts automatically to the „PreOperational“ state (see Section 1 ) and from there can be put into the „Operational“ state again (see Section 2 ). 134 - 8640...
Field bus module AS interface for 4 outputs ............................ Field bus module AS interface for 8 valves and 8 inputs ....................Field bus module AS interface for 8 valves ............................Field bus module AS interface for 4 valves and 4 inputs ....................8640 - 135...
The power supply must contain a reliable isolation to IEC 364-4-41 (PELV or SELV)! • Watchdog function not integrated • Supply voltage 24 V/DC ± 10 % Housing • Operating temperature 0 ... + 50 °C • System of protection IP 65 136 - 8640...
AS-i - AS-i + not used (NC) AS-i - not used (NC) AS-i + The two bus connectors marked with “IN” and “OUT” are connected together internally. The NOTE two connectors therefore have the same pin allocation. 8640 - 137...
The module has the following settings: Address 00 (preset) I/O-Code ID-Code Significance of the data and parameter bits Function Function Output (valve) 1 no function Output (valve) 2 no function Output (valve) 3 no function Output (valve) 4 no function 138 - 8640...
• Inputs: LED yellow on / off connected / not connected Output The power supply must contain a reliable isolation to IEC 364-4-41 (PELV or SELV)! • Watchdog function integrated • Supply voltage (AUX) 24 V/DC ± 10 % 8640 - 139...
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• 2 ASI addresses are occupied Connection and displays Diagnosis LEDs LED 1 green LED 2 red State signalled Power OFF / No operating voltage No data traffic / WatchDog expired flashes Slave address = 0 flashes External RESET / Overload 140 - 8640...
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AS-i - AS-i + 0 V (valves) AS-i - 24 V (valves) AS-i + M12 sockets for sensor inputs IN 1 Description 24 V sensor supply Input 2 0 V sensor supply IN 2 Input 1 24 V 8640 - 141...
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Output data Valve 4 Valve 3 Valve 2 Valve 1 Input data Slave 2 Output data Valve 8 Valve 7 Valve 6 Valve 5 Input data ID-Code I/O-Code Profile Parameter bits The parameter bits have no function 142 - 8640...
• Bus: LED green / LED red for function, see Connection and Displays • AUX POWER: LED green on / off supply voltage (AUX) on / off Housing • Operating temperature 0 ... + 50 °C • System of protection IP 65 8640 - 143...
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24 V (valves) not connected (NC) 0 V (valves) not connected (NC) 24 V M12 plug for field bus connection (AS-i) 24 V Description AS-i - AS-i + 0 V (valves) AS-i - 24 V (valves) AS-i + 144 - 8640...
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Output data Valve 4 Valve 3 Valve 2 Valve 1 Input data Slave 2 Output data Valve 8 Valve 7 Valve 6 Valve 5 Input data ID-Code I/O-Code Profile Parameter bits The parameter bits have no function. 8640 - 145...
• Inputs: LED yellow on / off connected / not connected Output The power supply must contain a reliable isolation to IEC 364-4-41 (PELV or SELV)! • Watchdog function integrated • Supply voltage (AUX) 24 V/DC ± 10 % 146 - 8640...
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• 1 ASI address is occupied Connection and displays Diagnosis LEDs LED 1 green LED 2 red State signalled Power OFF/ No operating voltage No data traffic / WatchDog expired flashes Slave address = 0 flashes External RESET / Overload 8640 - 147...
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AS-i - AS-i + 0 V (valves) AS-i - 24 V (valves) AS-i + M12 sockets for sensor inputs IN 1 Description 24 V sensor supply Input 2 0 V sensor supply IN 2 Input 1 24 V 148 - 8640...
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Attach the termination module to the right hand side. Programming notes Assignment of the data and parameter bits Slave Output data Valve 4 Valve 3 Valve 2 Valve 1 Input data ID-Code I/O-Code Profile Parameter bits The parameter bits hav enot function. 8640 - 149...
NPUT XPANSION ODULE FOR RANSDUCERS INPUT EXPANSION MODULE FOR TRANSDUCERS (PROXIMITY SENSORS) Extension module, inputs ......................................Minimum current rating of the power supply ............................EME-32 (narrow module) ......................................8640 - 151...
+ 700 mA total If several valve islands are supplied from the same supply unit, the current I is calculated from: (valve battery 1 + valve battery 2 + ... + valve battery n) + 700 mA total 152 - 8640...
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The DIP switches on the side of the module have no function at the moment! NOTE EME-32 (narrow module) LED display (24 V inputs) Technical earth LED display of the 24 V inputs LED OFF no power supply LED ON power supply present 8640 - 153...
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NPUT XPANSION ODULE FOR RANSDUCERS 154 - 8640...
Signal name Pin Nr. (plug on device, socket on cable) Pin assignment CAN-HIGH CAN-LOW not connected not connected NOTE The RIO interface module may be combined with the valve control module "RIO-VA" or the „Digital E/A module“ kombinierbar. 156 - 8640...
Pin 1 of the power supply must be fused with 3A (semi-time lag), and Pin 2 with 1 A (semi- time lag). ATTENTION! To ensure the electro-magnetic compatibility (EMC), connect the screw terminal TE (Technical earth) to the ground potential with a cable that is a short as possible (30 cm). 8640 - 157...
Check the Main battery and the bus cable the valve battery has expired Fault BLINKT During commissioning: without a response to the Main Check the network configuration ont he Master battery and the station address on the battery 158 - 8640...
ADDRESSES ON THE INTERNAL RIO BUS: DIP SWITCHES 1 TO 3 Each expansion battery has a unique address. This address is set up on the expansion battery using the DIP switches 1 to 3. DIP 1 DIP 2 DIP 3 Adress Expansion battery 8640 - 159...
Using the input mode, the inputs (transducers) can be allocated in different ways in the process layout of the inputs. DIP 9 DIP 10 No inputs present Normal mode Mode: shifted inputs Mode: halved inputs ATTENTION! If no inputs are present, both switches must be set to OFF. 160 - 8640...
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Input module (e. g. 16 inputs) Expansion module input Power supply earth Power supply earth Power supply +24 V Power supply +24 V Inputs Inputs Transfer protocol inputs (0 to 1) Byte 1 Byte 0 Fig.: “Halved Inputs” mode 8640 - 161...
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By adding terminal resistors, these reflections are suppressed. Activating the terminal resistors on the underside of the module Carefully remove the protective cap. Slide both switches to the rear, into the ON position! Replace the protective cap. Fig.: Activating the terminating resistances 162 - 8640...
Pin 1 of the power supply must be protected with a 3 A (semi-time-lag) fuse, NOTE Pin 2 with a 1 A (semi-time-lag) fuse. ATTENTION! To assure electromagnetic compatibility (EMC), screw terminal FE (functional earth) should be connected to earth potential with as short a cable as possible (30 cm).. 8640 - 163...
Name of signal BUS IN Name of signal BUS OUT Pin no. (socket in device, plug on cable) (socket in device, plug on cable) CAN-HIGH CAN-HIGH CAN-LOW CAN-LOW not connected not connected not connected not connected Pin configuration 164 - 8640...
On commissioning: addressing the main island. Check network configuration on master and station address on the island. No output voltage Status Remedy FS and FN show fault type 4 and fault Check supply voltage. number 1. 8640 - 165...
Address at internal RIO bus: DIP switches 1 to 3 Each extension island has an unequivocal address. On the valve island, this address is set via DIP switches 1 to 3. DIP 1 DIP 2 DIP 3 Address Extension island 166 - 8640...
At the high data transfer rates used in the field bus technique, disturbing signal reflections may occur at the ends of the field bus branch. These may lead to data errors. The closing resistors eliminate these reflections. DIP 8 Closing resistors deactivated Closing resistors activated 8640 - 167...
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Input module (e. g. 16 inputs) Expansion module input Power supply earth Power supply earth Power supply +24 V Power supply +24 V Inputs Inputs Transfer protocol inputs (0 to 1) Byte 1 Byte 0 Fig.: “Halved Inputs” mode 168 - 8640...
Digital basic I/O module Function Technical dataInput or output of digital signal values, transmission by CAN bus (RIO) to valve island type 8640 (Profibus DP from serial no. 34410 SW version „L“). Technical data • Supply voltage 24 VDC (separate for inputs and outputs) •...
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Extension module 1 S 1-5 Extension module 2 S 1-6 Extension module 3 S 1-7 Extension module 4 S 1-8 Extension module 5 Switch position „on“: all module terminals „input“ Switch position „off“: all module terminals „output“ 170 - 8640...
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NTERNAL XTENSION Setting the no. of addresses with switch S2 No. of S2_1 S2_2 S2_3 addresses Setting the no. of modules with switch S2 No. of S2_1 S2_2 S2_3 addresses 8640 - 171...
Before connection the sensors (initiators), check whether the associated DIP switch S1_X is set to „ON“ (input). Otherwise the sensor may be destryed. LEDs show the status of module „X“ set on the basic module by switch S1_X. 172 - 8640...
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No. of input bits Subscriber 1 7 (6) No. of output bits 8 (7) No. of input bits Subscriber 2 9 (8) No. of output bits 10 (9) No. of input bits Subscriber 3 11(10) No. of output bits 174 - 8640...
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Definition of the slots on the configuration tool of the PLC Slot 32DE 16DE 16DA Identifier 16DE (017) 16DE (017) 48DA (037) (019) (016) (016) (033) (032) Main and Main Extension Extension Digital Digital Digital Digital extension battery battery battery battery 8640 - 175...
Pin allocations for the valve outputs Valve types: 6510, 6511, 6524, 6525 24 V Ground n.c. Valve types: 5470, 6512, 6513, 6516, 6517, 6526, 6527 n.c. Ground + 24 V NOTE The outputs are positive-switching: 24 V is switched GND is connected 8640 - 179...
Pin allocation for the valve outputs Valve types: 6510, 6511, 6524, 6525 24 V Ground n.c. Valve types: 5470, 6512, 6513, 6516, 6517, 6526, 6527 n.c. Ground + 24 V NOTE The outputs are positive-switching: 24 V is switched GND is connected 180 - 8640...
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Fig. : Module description for the electrical Base Module manual / Automatic switching using the example: Module EGM/HA-10-12 Switch Functions Switch position Function Description Bus operation: incoming control Automatic signal switches the valve middle Valve "OFF" Valve is always closed down Valve ""ON" Valve is always open 8640 - 181...
Fig.: Valve output with external control - Switching diagram of the valve outputs Pin allocations for the valve outputs Valve types: 5470, 6512, 6513, 6516, 6517, 6526, 6527 n.c. Ground + 24 V NOTE The outputs are positive-switching: 24 V is switched GND is connected 182 - 8640...
LECTRICAL ODULE NPUT ELECTRICAL BASE MODULE INPUT Terminal inputs for transducers (proximity switches) ......................Plug inputs (MS round plug) for transducers (proximity switches) ..............8640 - 183...
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+24 V 24 V Signal 0 (logical) 0 to 5 V 1 (logical) 13 to 30 V Inputs Input current for 1 signal 10 mA input LED input 7 input input input input input input Fig.: Terminal allocation 184 - 8640...
+24 V LED 2 Fig.: Pin allocation of the EGM-SE modules, excepting the EGM-SE- 19-4 NOTE The internal connection between two plugs lying one above the other is used to direct two transducer signals via one plug. 8640 - 185...
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LECTRICAL ODULE NPUT Inputs of the EGM-SE-19-4 module EGM-SE-19-2 Fig. : Pin allocation of the EGM-SE-19-4 module 186 - 8640...
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E-mail: burkert@superonline.com E-mail: burkert.france@buerkert.com BC-UK United Kingdom, BC-I Italy, Italien Vereinigtes Königreich Burkert Contromatic Italiana S.p.A. Burkert Contromatic Limited Centro Direzionale „Colombirolo“ Brimscombe Port Business Park Via Roma, 74 Brimscombe, Stroud IT-20060 Cassina De’ Pecchi (Mi) Glos, GL5 2QF / UNITED KINGDOM Phone: Int.
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Addresses of BC offices/Adressliste BC Länder APAC BC-AUS Australia, Australien Suzhou BURKERT CONTROMATIC AUSTRALIA PTY, LIMITED Burkert Contromatic (Shanghai), Co., Ltd. 2 Welder Road Room 5, #06-06 Seven Hills, NSW 2147 Block A, No. 5 Xinghan Street AUSTRALIA SIP Suzhou P. R. China, 215021 Phone: Int.
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Adressliste Bürkert Fluid Control Systems Deutschland Headquarter and Service Center, Stammsitz und Service-Center Ingelfingen Bürkert GmbH & Co. KG Christian-Bürkert-Straße 13 - 17 74653 Ingelfingen Telefon: Int. (+497940)10-111, Nat. (07940)10-111 Fax: Int. (+497940)10-448, Nat. (07940)10-448 E-mail: info@de.buerkert.com Distribution Center, Vertriebs-Center Service Center, Dienstleistungs-Center Berlin Dortmund...
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