Burkert AirLINE 8652 Operating Instructions Manual
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Burkert AirLINE 8652 Operating Instructions Manual

Modular valve island for pneumatics
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Type 8652
AirLINE
Modular valve island for pneumatics
Operating Instructions

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  • Page 1 Type 8652 AirLINE Modular valve island for pneumatics Operating Instructions...
  • Page 2 We reserve the right to make technical changes without notice. © Bürkert Werke GmbH & Co. KG, 2017 - 2020 Operating Instructions 2006/10_EUen_00810541 / Original DE...

  • Page 3: Table Of Contents

    Type 8652 Type 8652 Valve island AirLINE type 8652 ontents The operaTing insTrucTions ......................6 symbols ............................6 1.2 Definition of terms ........................7 inTended use ............................8 Basic safeTy insTrucTions ......................9 general informaTion ........................11 4.1 Contact address .........................11 4.2 Warranty .............................11 4.3 Information on the Internet ......................11 producT descripTion ........................12 5.1 Valve island design ........................13 5.2 External safety-related shutdown of valves ................16 Technical daTa ..........................17...
  • Page 4 Type 8652 10.1 Compatibility mode and start-up files ..................44 10.2 Error codes with regard to PLC compatibility ................44 configuraTion wiTh exTernal conTroller ................45 11.1 Cabling of büS networks ......................45 11.2 Start-up files and description of process data and parameters ..........45 11.3 Bit-by-bit compilation of the inputs and outputs ..............46 exTended funcTionaliTies ......................47 12.1 Extended gateway functionalities .....................47 12.2 Function Switching time monitoring ..................47 configuraTion wiTh weB server ....................48 13.1 Establishing a connection to the web server................48 13.2 Logging onto the web server .....................49 13.3 Passwords ..........................49 13.4 Locate device ..........................49 13.5 Disabling web server access with Bürkert Communicator ............49...
  • Page 5 Type 8652 18.5 Restarting the device .........................65 18.6 Using external position feedback sensors................65 18.7 Start switching time monitoring ....................65 18.8 Disabling access to web server ....................65 18.9 Using extension modules (EM) ....................66 menu sTrucTure BürkerT communicaTor ................69 START-UP .............................74 20.1 Safety instructions ........................74 20.2 Starting up via manual override ....................74 20.3 Marking the valve slots ......................75 display elemenTs ...........................76 21.1 Display views ..........................76 micro sd card ..........................78 MAINTENANCE, TROUBLEShOOTING ....................80 23.1 Safety instructions ........................80 23.2 Replacing a valve ........................80...

  • Page 6: The Operating Instructions

    Type 8652 The operating instructions The operaTing insTrucTions The operating instructions describe the entire life cycle of the device. → Keep these instructions ready to hand at the operation site. Important safety information! ▶ Carefully read these instructions. ▶ Observe in particular the safety instructions, intended use and operating conditions. ▶...

  • Page 7: Definition Of Terms

    Type 8652 The operating instructions Definition of terms term in these instructions representative for Actuator, process valve Pneumatic consumers that are controlled by the valve island büS Bürkert system bus, a communication bus developed by Bürkert based on the CANopen protocol Device, valve island Valve island AirLINE type 8652 External Valve Shutdown...

  • Page 8: Intended Use

    Type 8652 Intended use inTended use The valve island AirLINE type 8652 is designed for controlling pneumatically operated process valves and for recording the switching statuses of these valves. ▶ Use the device for its intended purpose only. Non-intended use of the device may be dangerous to people, nearby equipment and the environment. ▶ In areas at risk of explosion, only use devices approved for use in those areas. These devices are labeled with a separate Ex type label.

  • Page 9: Basic Safety Instructions

    Type 8652 Basic safety instructions Basic safeTy insTrucTions These safety instructions do not consider any contingencies or incidents which occur during assembly, operation and maintenance. The operator is responsible for observing the location-specific safety regulations, also with reference to the personnel. Risk of injury due to high pressure and uncontrolled movement of the actuators.
  • Page 10 Type 8652 Basic safety instructions note Electrostatically sensitive components and assemblies. The device contains electronic components that are susceptible to electrostatic discharging (ESD). Com- ponents that come into contact with electrostatically charged people or objects are at risk. In the worst case scenario, these components are destroyed immediately or fail after start-up.

  • Page 11: General Information

    D-74653 Ingelfingen Tel. +49 (0) 7940 - 10 91 111 Fax +49 (0) 7940 - 10 91 448 Email: info@burkert.com international The contact addresses can be found on the last pages of the printed Quickstart. And also on the Internet at: www.burkert.com...

  • Page 12: Product Description

    Type 8652 Product description producT descripTion Due to the compact and modular design in terms of pneumatic and electric interfaces, the valve island AirLINE type 8652 provides a flexible solution for varied and complex control activities. The valve island design is optimized for use in control cabinets. The AirLINE Quick adapter plate is already part of the basic valve island version.

  • Page 13: Valve Island Design

    Type 8652 Product description Valve island design 24V interface board 24V interface board with module-based shutdown without module-based shutdown Electronic module Electronic module with digital inputs Supply manifold complete (hot swap) Fieldbus gateway ME43 Terminating resistor Connection module with pressurised air intake and integrated pressure sensor Connection module...
  • Page 14 Type 8652 Product description 5.1.3 Interface board Optional: connections for module-based safety shutdown 24 V supply voltage for pneumatic valves Figure 3: Connections for EVS on the interface board The interface board has a 2-pole spring-loaded terminal to which the supply voltage for the pneumatic slide valves is connected.
  • Page 15 Operation of the pneumatic slide valves is based on a soft-seated slide principle. The individual technical values and the various circuit functions of the pneumatic slide valves are described on the valve island type 8652 data sheet (see www.burkert.com). Pneumatic slide valves type 6534 come with manual override. The manual override operates without the valve island being connected to the power supply and enables manual switching of the valves (see chapter “20.2”).

  • Page 16: External Safety-Related Shutdown Of Valves

    Type 8652 Product description External safety-related shutdown of valves There are several ways to de-energise valves irrespective of the control signals from the bus master. • Only individual valves: Pneumatic slide valves Type 6534 “SIA variant” are equipped with additional connection terminals. The circuit of a valve can therefore be interrupted by an external switch.

  • Page 17: Technical Data

    Type 8652 Technical data Technical daTa Conformity The device conforms to the EC directives as per the EC Declaration of Conformity (if applicable). Standards The applied standards, which are used to demonstrate conformity with the EC Directives, are listed in the EC type examination certificate and/or the EC Declaration of Conformity (if applicable).

  • Page 18: Electrical Data

    Type 8652 Technical data Electrical data Nominal operating Continuous operation (100% duty cycle) mode Operating voltage 24 V DC ± 10% residual ripple at fieldbus interface 1 Vss Protection class III in accordance with EN 61140, VDE 0140 Current consumption Current consumption depends on the valve island configuration. The total current for the fieldbus interface is calculated using the formula: + (n x I ) + (m x I...

  • Page 19: Pneumatic Slide Valve Type 6534

    Type 8652 Technical data Pneumatic slide valve type 6534 Circuit function (CF) 2 x cfc NC (normally closed) 5/2-way monostable 5/3-way locked 2 x 3/2-way 2 x cfd 5/3-way pressurized NO (normally open) 5/2-way bistable 2 x 3/2-way 5/3-way exhausted Flow rate Q Up to 310 l /min (see data sheet for exact flow rate values for the various circuit functions)

  • Page 20: Circuit Function (Cf)

    Type 8652 Technical data Circuit function (CF) Circuit function (CF) Symbol in accordance with Description ISO 1219-1 2 x CFC In idle position, port 2 and port 4 exhausted. 2 x CFD In idle position, port 2 and port 4 vented. In idle position, pressure port 1 with port 2 connected, port 4 exhausted.

  • Page 21: Type Label Standard (Example)

    Type 8652 Technical data Type label standard (example) Type 8652 AirLINE 3-10 bar Permitted pilot pressure range -10...+55°C Permitted ambient temperature range Operating voltage, current consumption S/N 0 W14AL 12345678 Figure 5: Type label standard for valve island type 8652 6.10 Type label UL (example) Type 8652 AirLINE...

  • Page 22: Specifications Of Industrial Ethernet

    Type 8652 Technical data 6.11 Specifications of industrial Ethernet 6.11.1 profineT io Topology recognition LLDP, SNMP V1, MIB2, physical device Minimum cycle time 10 ms Not supported MRP media redundancy MRP client is supported Further supported functions DCP, VLAN priority tagging, shared device Transmission speed 100 Mbit/s Data transport network...
  • Page 23 Type 8652 Technical data 6.11.3 Modbus TCP Modbus function codes 1, 2, 3, 4, 6, 15, 16, 23 Operation mode Message mode: Server Transmission speed 10 and 100 Mbit/s Data transport network Ethernet II, IEEE 802.3 6.11.4 EtherCAT Industrial Ethernet interface X1, X2 X1: EtherCAT IN X2: EtherCAT OUT Maximum number of cyclic input...

  • Page 24: Specifications Profibus Dpv1

    Type 8652 Technical data 6.12 Specifications PROFIBUS DPV1 Acyclic communication DPV1 class 1 read/write DPV1 class 1 alarm DPV1 class 2 read/write/data transport Transmission speed Fixed values of 9.6 kbit/s up to 12 Mbit/s Autodetect mode is supported Maximum size of the transmitted Input data: 244 bytes data Output data: 244 bytes...

  • Page 25: Assembling The Valve Island In The Control Cabinet

    Type 8652 Assembling the valve island in the control cabinet assemBling The valve island in The conTrol caBineT Warning Risk of injury due to incorrect assembly. ▶ Assembly work should be carried out by fully trained personnel only. ▶ Use suitable tools to perform assembly work. Caution Risk of injury from heavy device.

  • Page 26: Assembling On The Floor Or Wall Of The Control Cabinet With Airline Quick

    Type 8652 Assembling the valve island in the control cabinet Assembling on the floor or wall of the control cabinet with AirLINE Quick When assembling with AirLINE Quick, a cut-out and holes for the fastening screws must be provided on the floor or wall of the control cabinet.
  • Page 27 Type 8652 Assembling the valve island in the control cabinet Mounting plate A-A (1 : 2) min. 60,5 max. 19,5 min. 73 Distance from the control cabinet rear wall to the mounting plate Figure 9: To be able to utilize the Hot Swap function always observe a minimum distance to the front edge of the control cabinet when installing the valve island in the control cabinet 7.1.1 Dimensions of flange fitting AirLINE Quick...
  • Page 28 Type 8652 Assembling the valve island in the control cabinet Number of Number of valves M [mm] N1 [mm] N2 [mm] boreholes 85.8 ±0,3 66 ±0,3 129.8 ±0,4 37 ±0,3 111 ±0,4 173.8 ±0,4 77 ±0,3 154 ±0,4 244 ±0.4 112 ±0.3 224 ±0,4 288 ±0.4 134 ±0.3 268 ±0,4 332.1 ±0.4...

  • Page 29: Assembling On Standard Rail

    Type 8652 Assembling the valve island in the control cabinet Assembling on standard rail note ▶ To guarantee the best possible EMC protection, ground the standard rail with low impedance. The valve island must be freely accessible from the top. Ensure good heat dissipation. Figure 11: Recommended minimum distances when assembling on a standard rail in the control cabinet Recommended minimum distances [mm]...

  • Page 30: Connecting The Functional Earth

    Type 8652 Assembling the valve island in the control cabinet Connecting the functional earth Warning Malfunctioning caused by electrostatic discharge. Electrostatic discharge at the device may cause malfunctioning. ▶ Connect the device to the functional earth according to the installation situation. Assembly on standard rail: Use a short cable with a large cross-section to connect the standard rail to the functional earth (FE). Assembly on the floor / wall of the control cabinet (AirLINE Quick): Use a short cable with a large cross-section to connect the control cabinet housing to the functional earth (FE).

  • Page 31: Electrical Connection

    Type 8652 Electrical connection elecTrical connecTion Caution Risk of injury from electric shock. ▶ Before working on the device or system, switch off the power supply. Secure against reactivation. ▶ Observe applicable accident prevention and safety regulations for electrical equipment. Risk of injury due to incorrect electrical connection work. ▶ The electrical connection work should be carried out by fully trained personnel only. ▶...
  • Page 32 Type 8652 Electrical connection 8.1.2 Gateway with industrial Ethernet interface The following protocols are supported: • EtherCAT • EtherNet/IP • Modbus TCP • PROFINET → Connect the 5-pole spring-loaded terminal according to the assignment. Possible cable cross-section: ≤1.5 mm (also see chapter “25 Accessories”) →...
  • Page 33 Type 8652 Electrical connection 8.1.3 Gateway with PROFIBUS DPV1 interface → Connect the 5-pole spring-loaded terminal according to the assignment. Possible cable cross-section: ≤1.5 mm (also see chapter “25 Accessories”) → Connection of a 9-pole D-Sub connector to the PROFIBUS DPV1 interface according to the assignment. Assignment of the 5-pole spring-loaded terminal View of pins Color of terminal Description...
  • Page 34 Type 8652 Electrical connection 8.1.4 Gateway with CC-Link interface → Connect the 5-pole spring-loaded terminal according to the assignment. Possible cable cross-section: ≤1.5 mm (also see chapter “25 Accessories”) → Connection of a 9-pole D-Sub connector to the CC-LINK interface according to the assignment. Assignment of the 5-pole spring-loaded terminal View of pins Color of terminal Description...

  • Page 35: 24 V Supply Voltage For Pneumatic Valves

    Type 8652 Electrical connection 24 V supply voltage for pneumatic valves The interface board has a 2-pole spring-loaded terminal to which the supply voltage for the pneumatic valves is connected. This allows the voltage for all pneumatic valves of the valve island to be shut down irrespective of the communication to the superordinate controller (PLC).

  • Page 36: Electrical Connection Electronic Module With Digital Inputs (Option)

    Type 8652 Electrical connection Electrical connection electronic module with digital inputs (option) → Switch off the supply voltage. → Connect position feedbacks according to the assignment on the electronic module. Possible cable cross-section: ≤1.5 mm Maximum cable length: < 30 m Assignment of the digital inputs electronic module 3-wire 2-wire Mechanical...

  • Page 37: Electrical Connection Type 6534 Valves For Safety-Related Shut-Off, Sia Variant (Option)

    Type 8652 Electrical connection Electrical connection Type 6534 valves for safety-related shut-off, SIA variant (option) Danger Risk of injury due to unintentional movement of the actuators. If the shut-off function is required to control safety-critical processes, hazardous movements of the actuators may be triggered when the switch-off function is faulty. ▶...
  • Page 38 Type 8652 Electrical connection Connection designation Circuit diagram Electrical Potential free Coil connection valve: contact 12 (+) 12 (+) Connection 12 (–) 24 V terminal 12 14 (+) 12 (–) 14 (+) 14 (–) Connection 24 V terminal 14 14 (–) Figure 18: Connection designation and circuit diagram of all circuit functions available as SIA variant, except circuit function H (CFH see “Figure 19”) Connection designation...

  • Page 39: Module-Based Safety Shutdown (Option)

    Type 8652 Electrical connection Module-based safety shutdown (option) Danger Risk of injury due to unintentional movement of the actuators. If the shutdown function “Module-based safety shutdown” is required to control safety-critical proce- dures, hazardous movements of the actuators may be triggered if the shutdown function is faulty. ▶ Make sure the shutdown function is working properly before start-up. In spite of the activated shutdown function “Module-based safety shutdown”, actuators can be moved through manual overrides of the valves.
  • Page 40 Type 8652 Electrical connection Backplane bus AUX 24 V Voltage conversion, control logic and LCD Valve driver, diagnostics Valves Module-based safety shutdown connection for external potential-free contact Figure 21: Schematic representation of a valve unit with shutdown function “Module-based safety shutdown” For use, the “Module-based safety shutdown”...

  • Page 41: Pneumatic Connection

    Type 8652 Pneumatic connection pneumaTic connecTion Danger Risk of injury due to high pressure. ▶ Before working on the device or system, secure the actuators against moving. ▶ Before working on the device or system, switch off the pressure. Vent or drain lines. Risk of injury due to incorrect pneumatic connection work. ▶ The pneumatic connection work should be carried out by fully trained personnel only. ▶...
  • Page 42 Type 8652 Pneumatic connection P / 1 X / 12/14 Pressure port Pressure port for auxiliary pilot air Filter (for filtering the auxiliary pilot air) Figure 24: Pneumatic connections of the connection module 9.1.1 Allocation of valve outputs to the pneumatic connections of the valve island Valve type Pneumatic connection Valve output...
  • Page 43 Type 8652 Pneumatic connection 9.1.2 External and internal auxiliary pilot air The seals of the connection module are pre-assembled upon delivery. If it becomes necessary to change the supply of auxiliary pilot air, it can be achieved by turning the seal. In this case, always observe the fol- lowing instructions! note Internal short circuit between the auxiliary pilot air and the pilot pressure.

  • Page 44: Plc Compatibility

    Converting via Bürkert Communicator: “18.2.6 Converting compatibility mode” on page 64 10.1 Compatibility mode and start-up files Start-up files: www.burkert.com → Type 8652 → Downloads: “Software” → Device Description Files.zip This zip archive contains 2 folders for each fieldbus: • File “01_Standard” Start-up files version V01 Start-up files version V02 •...

  • Page 45: Configuration With External Controller

    PROFINET gsdml file The CANopen standard objects are described in separate operating instructions: www.burkert.com → Type 8652 → Downloads „User Manuals“ → CANopen Network configuration For instructions on installation of the start-up files, please refer to the documentation of the design software being used. english...

  • Page 46: Bit-By-Bit Compilation Of The Inputs And Outputs

    Type 8652 Configuration with external controller 11.3 Bit-by-bit compilation of the inputs and outputs Valve unit 1 Valve unit 2 Valve unit 3 Figure 26: Valve units The valve island is divided into valve units. A maximum of 8 valves (= 4 double valves!) are possible per unit. Each valve unit has 1 byte cyclic output for current position feedback status of the upper end position 1 byte cyclic output for current position feedback status of the lower end position...

  • Page 47: Extended Functionalities

    Control Mode (Communication settings), Control Word (Executing cyclic commands) und Object Route Function (Enables access to further büS objects) see: www.burkert.com / Type 8652 / User Manuals: „Definition fieldbus“ 12.2 Function Switching time monitoring With this function, wear or possible defects in the process valves (actuators) can be detected early by moni- toring the switching time duration, e.g.

  • Page 48: Configuration With Web Server

    Type 8652 Configuration with web server configuraTion wiTh weB server The valve island AirLINE Type 8652 has an integrated web server via which the device can be configured. The web server can be used for the following protocols: • PROFINET • EtherNet/IP •...

  • Page 49: Logging Onto The Web Server

    Type 8652 Configuration with web server 13.2 Logging onto the web server → On the home page, click on Login on the top left. → Enter your user name and password: User name: admin Password: admin → Click on Login. 13.3 Passwords The following user names and passwords are active by default and are re-enabled when the passwords are...

  • Page 50: Information In The Web Server

    Type 8652 Configuration with web server 13.6 Information in the web server 13.6.1 Device information • Displayed name General • Identification number of device • Device serial number • Software ident. number • Product type number • Manufacture date • Software version Versions •...

  • Page 51: Industrial Communication Of Web Server

    Type 8652 Configuration with web server Pressure measurement diagnostics Current pressure Maximum pressure Minimum pressure Pressure measurement of installation Enabling/disabling pressure sensors 13.8 Industrial communication of web server • Protocol Configuration • IP settings • Protocol Information • Communication status •...

  • Page 52: Configuration With Fieldbus Gateway

    Type 8652 Configuration with fieldbus gateway configuraTion wiTh fieldBus gaTeway If the fieldbus gateway is equipped with display and operating elements, settings can be made via the fieldbus gateway. Arrow keys Menu button Figure 28: Overview of operating elements of fieldbus gateway ME43 14.1 Operating the fieldbus gateway Element...

  • Page 53: Enter Profibus Address Or Cc-Link Address

    Type 8652 Configuration with fieldbus gateway 14.3 Enter PROFIBUS address or CC-Link address → Press menu button twice. → Select > > Parameter Ind. Comm. Address → menu button to enable processing. → Set, confirm and save the address with the arrow keys. Address menu is only available for PROFIBUS or CC-Link devices.

  • Page 54: Display: Contrast, Brightness, Installation Position, Language

    Type 8652 Configuration with fieldbus gateway 14.7 Display: contrast, brightness, installation position, language → Press menu button twice. → > Parameter Display → Select value that is to be changed. → menu button to enable processing. → Set the desired value with the arrow keys. →...

  • Page 55: Reset The Switching Cycle Counters

    Type 8652 Configuration with fieldbus gateway 14.12 Reset the switching cycle counters The switching cycle counters can be reset for the complete valve island (all switching cycle counters of the pilot valves) or for each valve unit (modules). → Press menu button twice. →...

  • Page 56: Menu Structure Fieldbus Gateway

    Type 8652 Menu structure fieldbus gateway menu sTrucTure fieldBus gaTeway ro = read only, rw = read/write Parameter Ind. Comm IP set (for Industrial Ethernet) Address Network Gateway Address (for PROFIBUS DPV1 and CC-Link) Profibus address/CC-Link address Protocol (preset at factory for PROFIBUS and CC-Link) Profibus CC-Link EtherCAT...
  • Page 57 Type 8652 Menu structure fieldbus gateway Activ Right Inactiv Activ Display Contrast Brightness Mounting Rotated Normal Auto Language German English CfgProvid. Diagnosis Type Error code is displayed with type “Warning”. Description of the error code: Page 89 Code Maintenance Restart Fact.

  • Page 58: Display Elements Of The Fieldbus Gateway

    Type 8652 Display elements of the fieldbus gateway display elemenTs of The fieldBus gaTeway LEDs for network connection to the Industrial Ethernet Display (available only for the Industrial Ethernet variant) Status LED for indicating device status Link LED (yellow) RJ45 Link/Act LED (green) Figure 29: Overview of display elements...
  • Page 59 Type 8652 Display elements of the fieldbus gateway 16.1.1 LED for displaying the device status The LED for displaying the device status changes color and status similar to NAMUR NE 107. If various alerts are present, the LED always shines in the colour of the highest prioritised alert (red = outage = highest priority).

  • Page 60: 17 Bürkert Communicator Basics

    In addition to the software, the USB-büS-interface (available as an accessory) is required (see chapter “25 Accessories”). The operating instructions for the basic functions of the Bürkert Communicator software can be found on the Bürkert website: www.burkert.com → Type 8920 Add interface (connect to büS stick)

  • Page 61: User Levels

    Type 8652 Bürkert Communicator basics 17.1 User levels Bürkert Communicator is operated within user levels. There are 3 user levels, and each one has certain reading rights and writing rights. The active user level is indicated by an icon on the upper left margin of the program window. Icon User level Description...

  • Page 62: Establishing A Connection Between The Device And The Bürkert Communicator

    Type 8652 Bürkert Communicator basics 17.2 Establishing a connection between the device and the Bürkert Communicator → Install the Bürkert Communicator software on the PC. → Set the terminating resistor (at the büS stick, at the device or external terminating resistor). →...

  • Page 63: Configuration With Bürkert Communicator

    (protocol name). Description of the gateway configuration can be found in the fieldbus gateway Type ME43 operating instructions at: www.burkert.com. If additional büS devices are connected to the valve island and are to be connected to a controller through them, the valve island can also be configured as a gateway.
  • Page 64 Type 8652 Configuration with Bürkert Communicator 18.2.4 Enter PROFIBUS address profiBus > Parameter > PROFIBUS settings > PROFIBUS address → Enter address. Valid addresses: 0–126 (factory setting value: 3) If an address outside the valid range has been set, the device will issue an error message. 18.2.5 Enter CC-Link address CC-Link...

  • Page 65: Base Settings Canopen/Büs

    Type 8652 Configuration with Bürkert Communicator 18.3 Base settings CANopen/büS If devices feature CANopen/büS communication, the “CANopen” bus operation mode has been preset at the factory. 18.3.1 Switching over bus operation mode Bus operation mode can be switched over to “büS” using Bürkert Communicator. General settings >...

  • Page 66: Using Extension Modules (Em)

    Description of how to connect other devices with the controller can be found in the fieldbus gateway Type ME43 operating instructions at: www.burkert.com. Extension modules are installed on a valve island with a fieldbus connection. As a result, further valve islands can be activated via this valve island without a fieldbus connection.
  • Page 67 Start page Overview Network Configuration Desktop Graph – büS Valve island 1 Valve island 2 Valve island 1 Unit 1 AirLINE 8652 Valve input Unit 1 Valve island 2 Valve output Valve input AirLINE 8652 Valve output Unit 2 Valve input Unit 2 Valve input...
  • Page 68 Type 8652 Configuration with Bürkert Communicator 2. Using list box → Click on the before the respective input. Possible connections are offered as a list box. → Click on desired connection. The connection is automatically generated. For both methods: → When all connections have been generated, select Apply changes.

  • Page 69: Menu Structure Bürkert Communicator

    Type 8652 menu structure Bürkert Communicator menu sTrucTure BürkerT communicaTor Bürkert Communicator is operated within user levels. There are 3 user levels, and each one has certain reading rights and writing rights. See also chapter “17.1 User levels” on page 61. ro = read only, rw = read/write Configuration section “Unit”...
  • Page 70 Type 8652 menu structure Bürkert Communicator Configuration section “Protocol name” IP parameter settings – – DNS compatible name Static IP address Network mask Default gateway Temporary IP address MAC address Advanced settings Alarm settings Internal cycle time Control mode settings – – Protocol firmware update –...
  • Page 71 Type 8652 menu structure Bürkert Communicator Configuration section “Protocol name” Diagnostics Protocol Communication status Control mode settings Connections to PLC Used internal cycle time Advanced Last status code – – Maintenance Version numbers Stack Name Stack Version Stack Build Stack Revision Stack Date ICom version Hardware reset –...
  • Page 72 Type 8652 menu structure Bürkert Communicator Configuration section “General settings” Description Advanced Unique device name Baud rate Fixed CANopen address CANopen address Bus mode CANopen status Menu only appears when “CANopen” is selected as the bus operation mode. Show errors from büS Menu only appears when “büS” is selected as the bus operation mode. partners Deallocation delay Alarm limits...
  • Page 73 Type 8652 menu structure Bürkert Communicator Configuration section “General settings” Battery voltage büS status Receive errors Receive errors max. Transmit errors Transmit errors max. Reset error counter CANopen status Logbook Configuration provider Status Managed clients - Thereof number of offline configurations - Thereof number of forced reconfigurations Reconfigured clients Loaded client configurations Missing clients...

  • Page 74: Start-Up

    Type 8652 Start-up START-UP 20.1 Safety instructions Warning Risk of injury from improper operation. Improper operation may result in injuries as well as damage to the device and its environment. ▶ Before start-up, ensure that the operating personnel are familiar with and completely understand the contents of the operating instructions.

  • Page 75: Marking The Valve Slots

    Type 8652 Start-up Manual override provides both spring-return and latching action as standard. Spring return: If the slide mechanism is moved to an initial resistor, the manual override returns to the unswitched state once it is released. Latching: If the resistor is exceeded, the manual override remains in the switched state after being released. Manually push the slide mechanism back over the locking point to reset the manual override to the unswitched state.

  • Page 76: Display Elements

    Type 8652 Display elements display elemenTs LC display for messages (information, warnings, error) Figure 36: Display elements at the electronic module The electronic modules are equipped with an LC status display. The switching position and potential error states of the output are displayed graphically on the display. Further information can be displayed depending on the configuration of the module, e.g.
  • Page 77 Type 8652 Display elements Short circuit at input 2 of the Example of other Alternating message 1 / message 2: upper position feedback unit possible messages: Short Circuit Message 1 Short circuit at inputs 2–4 of Short Circuit the lower position feedback unit Message 2 Wire break at input 2 of the...

  • Page 78: Micro Sd Card

    Type 8652 micro SD card micro sd card The microSD card can be used to save device-specific values and user settings and to transfer them to another device. The microSD card is not suitable for back-ups. If the microSD card of the device is re-inserted at a later date, the data saved last are not restored.
  • Page 79 Type 8652 micro SD card Removing the microSD card: → Extract the cover from the recess and turn it to the top left. → Gently press the edge of the microSD card to eject it. Inserting the microSD card in the replacement device: M ake sure the card is inserted in the correct direction. → Push the microSD card into the card slot. Make sure the microSD card engages properly. →...

  • Page 80: Maintenance, Troubleshooting

    Type 8652 Maintenance, troubleshooting MAINTENANCE, TROUBLEShOOTING 23.1 Safety instructions Warning Risk of injury due to incorrect maintenance work. ▶ Maintenance work should be performed only by authorized and trained personnel using suitable tools! Risk of injury due to unintentional switching on of the plant and uncontrolled start-up. ▶ Secure the device against accidental activation. ▶ Ensure controlled start-up after maintenance. Danger Risk of injury due to high pressure and escaping media at valve islands without hot swap function.
  • Page 81 Type 8652 Maintenance, troubleshooting 23.2.1 Replacing a valve with the correct minimum distance Fastening screw Figure 38: Replacing a valve → Pay attention to the safety instructions. → Use a screwdriver to undo the fastening screw of the valve. → Remove the valve from the valve island.
  • Page 82 Type 8652 Maintenance, troubleshooting 23.2.2 Replacing a valve without minimum distance Warning Risk of injury due to uncontrolled movement of the actuators. ▶ Before working on the device or system, secure the actuators against moving. ▶ Before working on the device or system, switch off the pressure. Vent or drain lines. ▶...

  • Page 83: Replace Filter For Auxiliary Pilot Air

    Type 8652 Maintenance, troubleshooting 23.3 Replace filter for auxiliary pilot air Danger Risk of injury from high pressure and discharge of medium. ▶ Before working on the device or system, secure the actuators against moving. ▶ Before working on the device or system, switch off the pressure. Vent or drain lines. The filter is available as an accessory from Bürkert (see chapter “Accessories”...
  • Page 84 Type 8652 Maintenance, troubleshooting 23.3.1 Replacing valves CFZ or CFZ* Warning Danger due to uncontrolled movement of the actuators. → For valves with the hot swap function, secure the actuators against shifting before working on the device or unit. For valves with circuit function Z and circuit function Z*, depending on the switch position, either Output 2 is aerated and Output 4 is vented Output 2 is vented and Output 4 is aerated.

  • Page 85: Replacing The Fieldbus Gateway Me43

    Type 8652 Maintenance, troubleshooting 23.4 Replacing the fieldbus gateway ME43 Warning Risk of injury due to uncontrolled movement of the actuators. ▶ Before working on the device or system, secure the actuators against moving. ▶ Before working on the device or system, switch off the pressure. Vent or drain lines. ▶...

  • Page 86: Troubleshooting

    Type 8652 Maintenance, troubleshooting 23.5 Troubleshooting Fault Possible cause Remedy Valves do not No or insufficient load voltage Check electrical connection switch Ensure correct load voltage Manual override of the valves not in Move the manual override to the neutral position neutral position Pressure supply insufficient or not Ensure a sufficient pressure supply (also for...
  • Page 87 Type 8652 Maintenance, troubleshooting Fault Possible cause Remedy Valves switching Pressure supply insufficient or not Ensure a sufficient pressure supply (also for delayed or available upstream devices such as pressure con- blow off at the trollers, maintenance units, shut-off valves, exhaust ports etc.) At valves without auxiliary pilot air: Guarantee minimum operating pressure of...

  • Page 88: Error Messages On The Lc Display Of The Electronic Modules

    Type 8652 Maintenance, troubleshooting 23.6 Error messages on the LC display of the electronic modules An overview of the possible display contents can be found in chapter “21.1 Display views” on page 76. Message Possible cause Remedy No message, No or insufficient load voltage Check electrical connection LC display off Ensure correct load voltage...

  • Page 89: Description Of The Error Codes

    Type 8652 Maintenance, troubleshooting 23.7 Description of the error codes Error code Description Overload detected. Overvoltage detected. Undervoltage detected. Voltage is above the warning limit. Voltage is below the warning limit. Battery voltage is below the warning limit. Voltage drop detected. Overtemperature detected.
  • Page 90 Type 8652 Maintenance, troubleshooting Error code Description 31/29 Not possible to read the EVS status 32/1 The capacity of the internal message memory has been exceeded. 32/130 Initialization of the device. 33/1 Switch to state „operation“. 33/2 Switch to state „diagnostics active“. 33/3 Switch to state „maintenance“.
  • Page 91 Type 8652 Maintenance, troubleshooting Error code Description 45/4096 Error during device parameter initialization. 45/4097 Configured address already in use. 51/1 No proper connection to the process control system. 51/2 Cyclic data transfer has been slower than configured timeout. 51/10 Initialization of industrial communication. 51/101 Error while NetX configuration e.g.

  • Page 92: Disassembly

    Type 8652 Disassembly disassemBly 24.1 Safety instructions Danger Risk of injury from high pressure and discharge of medium. ▶ Before working on the device or system, secure the actuators against moving. Before working on the device or system, switch off the pressure. Vent or drain lines. Warning Risk of injury from electric shock. ▶ Before working on the device or system, switch off the power supply. Secure against reactivation. ▶...

  • Page 93: Accessories

    Type 8652 Accessories accessories Caution Risk of injury, property damage due to incorrect parts! Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and its environment. ▶ Use original accessories and original spare parts from Bürkert only. büS accessories Article Quantity Order no. USB-büS-Interface set 1 (including power supply unit, büS stick, terminating resistor, 772426 Y-distributor, 0.7 m cable with M12 plug) USB-büS-Interface set 2 (including büS stick, terminating resistor, Y-distributor, 0.7 m cable...
  • Page 94 Type 8652 Accessories Attachment accessories Quantity Article Order no. [unit] Screw set M5x10 A2 DIN 6912 308661 (for attaching the valve island to the base of the control cabinet) Holding plate (for control cabinet exterior) 60005571 60005566 60005567 60005568 60005569 60005570 Pneumatic accessories Article Quantity Order no.
  • Page 95 Type 8652 Accessories Article Quantity Order no. Push-in silencer Ø 6 mm 784306 Sintered bronze, Ø 8 mm brass nickel- 784304 plated body Ø 10 mm 784305 Ø 6 mm 772571 Ø 8 mm 773231 Ø 10 mm Polyethylene (PE) 773522 1/4”...

  • Page 96: Packaging, Transport

    Type 8652 Packaging, transport PACkAGING, TRANSPORT Caution Risk of injury due to heavy device. A heavy device can fall down and cause injury during transport or assembly work. ▶ Only transport, assemble, disassemble a heavy device with the aid of a second person. ▶ Use suitable auxiliary tools. note Damage in transit due to inadequately protected devices.

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