Minebea Intec Combics 3 Filling Basic H3 Operating Instructions Manual
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Minebea Intec Combics 3 Filling Basic H3 Operating Instructions Manual

Automatic single-component filling
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Operating Instructions
Minebea Intec Combics 3
Filling Basic (Option H3) and Filling Plus (Option H4)
Models CAISL3 | CAIS3 | CAW3P | CAW3S
Automatic Single-Component Filling
98646-003-50

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Summary of Contents for Minebea Intec Combics 3 Filling Basic H3

  • Page 1 Operating Instructions Minebea Intec Combics 3 Filling Basic (Option H3) and Filling Plus (Option H4) Models CAISL3 | CAIS3 | CAW3P | CAW3S Automatic Single-Component Filling 98646-003-50...

  • Page 2: Intended Use

    Intended Use Intended Use The “Filling Basic” (Option H3) and – Controls for pausing, continuing Control signals - only for option H3 “Filling Plus” (Option H4) applications and canceling filling operations – 1 input: Start, Interrupt, Cancel, for Combics 3 enable single- Continue, Key assignment.

  • Page 3: Table Of Contents

    Contents Contents Intended Use ................2 Notes.

  • Page 4: Connection Options

    Connection Options Connection Options Combics 3 with Filling Basic (Option H3) Spannungsversorgung Power Supply kundenseitig by Customer Relay Box YSB01 Relaisbox YSB01 YCC02-RELAIS02 (CAIS); 6m YCC02-RELAIS02 (CAIS); 6 m or Option M12; bzw. Option M12; Ser. Ser. YCC02-RELAIS01 (CAIS); 6m YCC02-RELAIS01 (CAISL);...

  • Page 5: Combics 3 With Filling Plus (Option H4)

    Connection Options Combics 3 with Filling Plus (Option H4) Spannungsversorgung Power Supply Digitales Digital Input/Output kundenseitig by Customer Ein-/Ausgabemodul Module YSB02 YSB02 YCC02-RELAIS02 (CAIS); 6m YCC02-RELAIS02 (CAIS); 6 m or Option M12; bzw. Option M12; Ser. YCC02-RELAIS01 (CAIS); 6m Ser. YCC02-RELAIS01 (CAISL);...

  • Page 6: Operation

    Operation Operation Filling Procedure Soft Key Functions Interrupts a filling Inter operation. The sample being measured is auto- only option H3 Param matically added to (or removed from) Opens product data Opens the fine flow valve ProDat Man.F. the tared container through vibrating memory and lets you for manual follow-on chutes or filling valves until the target...

  • Page 7: Creating The Product Data Memory

    Operation Creating the Product Data Memory Before you can perform a filling operation, you need to create a data record on the product to be filled. To do this, begin by pressing “ ” (option H3) / Param ” (option H4), or press the R key with either option. “...
  • Page 8 Operation Example: Change product Only option H4: Load the product to be changed and press the “ ” Change soft key. y The menu will open and the first line is selected. Change the product values via the keypad and confirm using the “ ”...

  • Page 9: Additive Filling

    Operation Additive Filling In additive filling, an amount of product is transferred from a storage container into a filling container that is on the weighing platform. With this procedure, the “target value” filling parameter is a positive value. The display shows positive net weight values during this filling operation. The bar graph is shown during filling, with symbols indicating the target value and upper and lower tolerances.
  • Page 10 Operation Press the “ ” soft key to start the filling application. Start y The filling container is tared automatically (Can be switched off via menu parameters). The digital output signal for “coarse” is active up to the coarse flow shutoff point (the point at which filling switches from coarse to fine flow).

  • Page 11: Discharge Filling

    Operation Discharge Filling Discharge filling entails transferring an amount of product from a container on the weighing platform to the filling container. With this procedure, the “target value” filling parameter is a negative value. The display shows negative net weight values during this filling operation (indicating amounts removed from the storage container and added to the filling container).
  • Page 12 Operation Press the “ ” soft key to start the filling application. Start y The weight of the filled storage container is saved in the tare memory. y The digital output signal for “coarse” is active up to the coarse flow shutoff point (the point at which filling switches from coarse to fine flow).

  • Page 13: Discharge Filling With Auto. Refill Of The Storage Container

    Operation Discharge Filling with Automatic Refill of the Storage Container (only Option H4) You can define an amount of product for automatic refilling of the storage container. To do this, activate the “Minimum weight” and “Fill weight” parameters in the application menu. The filling operation is started either manually by pressing the  “...
  • Page 14 Operation y If the “ ” soft key is pressed without a storage container being placed on Fill the weighing platform, the following is displayed. Press the “ ” soft key and place the storage container on the platform. Canc. Press the “...
  • Page 15 Operation Example: Discharge filling with refill of the storage container and prior input of the container tare weight. Configuration: Parameter activation for “Minimum weight” and “Fill weight” is selected. Press the H key and select in the menu “ Parameters: ”.
  • Page 16 Operation Press the “ ” soft key to begin the discharge filling, see page 11. Start Press the p key to print out the result of the filling operation. If the “Save results” option is set to “Automatic mode” (factory setting: “Manual mode”), a printout is generated automatically at the end of filling, provided the result is within tolerance limits.

  • Page 17: Stopping And Canceling Filling Operations

    Operation Stopping and Canceling Filling Operations Applies to option H3 + H4 You can pause an additive or discharge filling operation at any time by pressing the “ ” soft key and then later start it again with “ ” or stop it with Inter.

  • Page 18: Follow-On Filling

    Operation Follow-On Filling If, for example, the weight value briefly swings too high, the fine flow is shut off too early, meaning that the current weight value lies below the target value. The “follow-on filling” function opens the fine flow valve until the target is reached or the weight is within tolerance limits.

  • Page 19: Totalizing

    Operation Totalizing When the totalizing function has been activated in the application menu, filling operations can be totalized automatically or manually. Configure application parameters to define whether: – all, – only filling operations within the tolerance range, or – only canceled filling operations are totalized. You can define starting and ending values for the transaction counter;...
  • Page 20 Operation Press the 1 key to enter the start value of the transaction counter (here: 1). Press the “ ” soft key to apply the start value of the transaction StartC. counter. Press the 2 key to enter the end value of the transaction counter (here: 1). Press the “...
  • Page 21 Operation y The scale is ready for the second filling operation. Press the “ ” soft key to execute the second filling operation. Start Press the “ ” soft key to save the result in totalizing memory. Gross weight 2.758 kg Tare weight 0.104 kg Net weight...

  • Page 22: Effect Of Parameter Settings On Printout Content

    Operation Effect of Parameter Settings on Printout Content “Totalizing” “Save results” Weight value Print out Printout activation parameter setting parameter setting p key Manual Within tolerance Standard printout p key Manual Out of tolerance Standard printout Automatic Within tolerance Standard printout Automatic p key Automatic...

  • Page 23: Accessing Application-Specific Information

    Operation Accessing Application-specific Information You can access all application-specific parameters and the contents of the totalizing memory. Example: Accessing and printing application-specific information Press and hold the D key to load the information display. Press the p key to print the information display. Memory name (only option H4) Additive Filling 01 Product info...

  • Page 24: Configuring Application Parameters

    Operation Setting the Application Parameters Navigating in the application menu: You can adapt the filling application to individual Press “ ” or “ ” soft key to select the menu item. requirements in the Setup menu, under “Application Press the “ ”...
  • Page 25 Operation Application Only option H4: Output 1 Off * Parameters Digital outputs Ready to operate Scale stability Overload Underweight Value in tare memory Weight below SQ min Weight above SQ min Coarse flow Fine flow Within tolerance Filling active Underfill Overfill Ready (only option H4) Material flow too low (only option H4)
  • Page 26 Operation Coarse/Fine Control Save Results Defines the positions of coarse and fine flow valves during When this function is active, results are stored after the first filling phase (i.e., until the coarse flow shutoff point completion of a filling operation (and printed, if a printer is reached).
  • Page 27 Operation You can define which function is assigned to the digital Digital inputs outputs 1-8, which are supplied by the multi-I/O converter You can define which function is assigned to the universal or the internal, electrically isolated 5 outputs of the digital in key or the digital inputs 1–7, which are supplied by the I/Os (option A5).
  • Page 28 Operation – Tare monitoring (only option H4): Function Lock When this function is active, you can enter minimum and This function lets you prevent unauthorized users from maximum tare values in the product filling parameters. changing the filling parameters (target values, tolerances, The minimum tare value (tare –) must be less than the shutoff points for coarse and fine flow, etc.).
  • Page 29 Operation Totalizing Results Printout You can save the results from multiple filling operations in You can configure the frequency with which the results of a totalizing memory for statistical evaluation. The following filling operations are printed out and the information to be parameters are available here: included on the printout in the following three submenus: –...

  • Page 30: Multi-I/O Converter

    Operation Multi-I/O Converter (Only Option H4) Testing the External RS-485 Multi-I/O Converter You can configure and test an external RS-485 multi-l/O You can test the inputs and outputs of the external RS-485 converter (e.g., a relay box or digital input/output module). multi-l/O converter and digital I/Os.
  • Page 31 Operation Configuration and Testing of the Digital I/O Ports (YSB01, YSB02, Option A5) Setup Device parameters Control I/O Control inputs Universal key p Print key * External input 1** For other selection options, see page 24 External input 7 Control outputs** External output 1 Off* Ready to operate...

  • Page 32: Data Interfaces

    Data Interfaces GMP-Compliant Printouts When this function, the printout is supplemented with a GMP header and a GMP-footer (GMP: Good Manufacturing Practice). If the GMP-compliant printout is activated, the A symbol remains displayed until the GMP footer is printed. Setting: Setup menu under “...
  • Page 33 Data Interfaces There are several actions that generate the command for outputting data to the printer port: – Pressing the key. If the operating menu is active, all menu settings under the active menu level are printed. – In some applications, pressing a given key (e.g., to save a value or start a routine) also generates a print command, or it is generated automatically depending on the application configuration.

  • Page 34: Accessories

    Accessories Product Order no. Relay box for connecting scales to external control units, with 4 (5) relay YSB01 outputs (230V/3A) and 1 opto coupler input (0-30V) Digital input-/output- module for connecting Combics 3 to external control units, YSB02 with 8 open collector outputs (50mA) and 7 TTI-compatible inputs (0-30V)m, connecting cable YCC02-RELAIS 01/02 necessary Only option H4: Relay card for connection to digital input/output module YSB02;...
  • Page 35 Operating Instructions Combics 3 Filling...
  • Page 36 Minebea Intec Bovenden GmbH & Co. KG Leinetal 2 37120 Bovenden, Germany Phone: +49.551.309.83.0 Fax: +49.551.309.83.190 www.minebea-intec.com Copyright by Minebea Intec, Bovenden, Germany. No part of this publication may be reprinted or translated in any form or by any means without prior written permission from Minebea Intec.

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Combics 3 filling plus h4Caisl3Cais3Caw3pCaw3s

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