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Related Manuals for Minebea Intec Pendeo PR 6204 Series
Summary of Contents for Minebea Intec Pendeo PR 6204 Series
- Page 1 Installation Manual Pendeo® Process-Digital Precision Compression Load Cell PR 6204 Translation of the Original Installation Manual 9499 053 20400 Edition 1.5.1 12/03/2019 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
- Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualiied personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.
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Page 3: Table Of Contents
Installation of the upper load disc for max. capacity of 2…50 t................. 16 Connection............................17 General information ..............................17 Load cell ..................................17 6.2.1 Load cell cable ..............................18 6.2.2 Lightning protection............................18 Cable junction boxes..............................18 Power supply................................19 Data and supply cables............................19 Cable connections ..............................19 Minebea Intec EN-1... - Page 4 Replacement parts ..............................26 11.2 Accessories ................................26 11.2.1 Mounting kits..............................26 11.2.2 Load discs................................ 27 11.2.3 Data and supply cables ..........................27 11.2.4 Cable junction boxes ............................. 27 11.2.5 Power adapter ..............................27 Appendix ............................28 12.1 Certiicates/safety instructions ..........................28 EN-2 Minebea Intec...
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Page 5: Introduction
WARNING indicates that death or severe, irreversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. CAUTION Warning of personal injury. CAUTION indicates that minor, reversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Minebea Intec EN-3... -
Page 6: Hotline
NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Note: User tips, useful information, and notes. Hotline Phone: +49.40.67960.444 Fax: +49.40.67960.474 eMail: help@minebea-intec.com EN-4 Minebea Intec... -
Page 7: Safety Instructions
If there are grounds for rejection of the goods, a claim must be iled with the carrier immediately. The Minebea Intec sales or service organization must also be notiied. Before operational startup NOTICE Perform visual inspection. -
Page 8: Recommendations For Installation
Pendeo® Process-Digital Precision Compression Load Cell PR 6204 3 Recommendations for installation Recommendations for installation Load cell and constrainer arrangement Examples: Do not constrain this position. Constrainer Load application Possible direction of movement EN-6 Minebea Intec... -
Page 9: Location Of Load Cells And Pivots
Therefore, special attention should be paid to the design, arrangement, and condition of the constrainers. Location of load cells and pivots Pivot PR 6101 Do not constrain this position. Constrainer Load application Possible direction of movement Minebea Intec EN-7... -
Page 10: Additional Lift-Of Protection
If the destructive load E of the load cell is exceeded, there is danger of mechanical destruction. EN-8 Minebea Intec... -
Page 11: Speciications
EN 60529 IP68/IP69: Dust-proof and leak-tight against water, with harmful efects when immersed, (1.5 m water depth, 10,000 h) and water jets (high pressure and temperature). Explosion: Suitable for explosion subgroup IIC and IIIC. Cable diameter 5.8 mm Minebea Intec EN-9... -
Page 12: Possible Marking Of The Load Cell For The Ex Area
Possible marking of the load cell for the Ex area Zone Marking Certiicate no. II 3G Ex nA IIC T5 Gc SWT 12 ATEX 004X all PR 6204 II 3D Ex tc IIIC T90 °C Dc SWT 12 ATEX 004X all PR 6204 EN-10 Minebea Intec... -
Page 13: Dimensions
PR 6204/2t PR 6204/5t–10t PR 6204/25t–50t Ordering information Model Max. capacity Type PR 6204/2 t ..C3 PR 6204/5 t ..C3 PR 6204/10 t 10 t ..C3 PR 6204/25 t 25 t ..C3/C6 PR 6204/50 t 50 t ..C3/C6 Minebea Intec EN-11... -
Page 14: Technical Data
C per 10 K in the B <0.01 <0.005 /10 K on C Insulation impedan- between internal circuit and housing, >1000 >1000 MΩ = 50 V Recommended sup- to hold the speciied performance 20…28 20…28 ply voltage EN-12 Minebea Intec... - Page 15 <0.5 <0.5 for E = 50 t <0.8 <0.8 Deinitions acc. to VDI/VDE 2637 The technical data given are intended solely as a product description and should not be interpreted as guaranteed properties in the legal sense. Minebea Intec EN-13...
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Page 16: Installation
NOTICE Force shunts may cause measuring errors. All incoming and outgoing lines (hoses, pipes, cables) must be coupled to the measured object as lexibly as possible. EN-14 Minebea Intec... -
Page 17: Aligning The Load Cell
(see igure). Note: The material properties and the shape of the load cells and load discs are perfectly matched to one another. Always use load discs from Minebea Intec, see also Chapter 11.2.2. Procedure: Lift up weighing object approx. -
Page 18: Installation Of The Upper Load Disc For Max. Capacity Of 2…50 T
Large load cell radius (35 mm) = 2…10 t = 25…50 t Note: Load discs made of stainless steel are marked with a double groove. Further installation instructions can be found in the manuals of the respective mounting kits. EN-16 Minebea Intec... -
Page 19: Connection
Power cables should be crossed at right angles while taking into account the minimum distance of 1 m (reference value). Load cell Color Code green blue gray + supply + supply voltage - supply – supply voltage B signal B signal A signal A signal screen Screen Minebea Intec EN-17... -
Page 20: Load Cell Cable
The special valve with a GoreTech semi-permeable membrane ensures permanent pressure compensation during luctuating temperatures and weather conditions, and efectively prevents water from penetrating. EN-18 Minebea Intec... -
Page 21: Power Supply
Make sure to use cable junction box PR 6024/68S (see Chapter 11.2.4). For more information, see the cable junction box installation manual. NOTICE Possible destruction of the load cells The digital load cell will be destroyed if connected incorrectly. Make the connection as shown in the illustrations. Minebea Intec EN-19... - Page 22 Pendeo® Process-Digital Precision Compression Load Cell PR 6204 6 Connection Connecting 8 load cells to the PR 5510/04 interface card EN-20 Minebea Intec...
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Page 23: Equipotential Bonding Conductor
If the installation is not carried out according to our instructions, this voids the warranty. In particular, the entire installation, including the power supply, must be suiciently protected against lightning. For further information, see the installation manual relating to the cable junction boxes. Minebea Intec EN-21... -
Page 24: Preparing For Calibration
5. Place thin, deburred sheets of metal (0.5–2 mm thick) between the upper mounting plate and the scale structure. 6. Measure the output voltages of the load cells again and adjust the height of this load cell or of another one. EN-22 Minebea Intec... -
Page 25: Troubleshooting
Never apply test voltage between two cores of the load cell cable. Insulate the load cell cores. Max. test voltage Standard version U = 50 V Insulation impedance >1000 MΩ Core – housing Core – screen >1000 MΩ Screen – housing 0 Ω Minebea Intec EN-23... -
Page 26: Maintenance/Repairs/Cleaning
NOTICE Some cleaning agents may not be compatible with the load cell material. When using cleaning agents, ensure that their compatibility with the load cell material has been tested and approved (see Chapter 4.2). EN-24 Minebea Intec... -
Page 27: Disposal
We reserve the right not to accept products that are contaminated with hazardous substances (ABC contamination) for repair. Should you have any further questions, please contact your local service representative or our service center. Minebea Intec GmbH Repair center Meiendorfer Strasse 205 A 22145 Hamburg, Germany Phone: +49.40.67960.666... -
Page 28: Spare Parts And Accessories
S = stainless steel Description Perm. hori- Order no. zontal force Maxi FLEXLOCK PR 6001/10N ≤25 kN 9405 360 01101 Maxi FLEXLOCK PR 6001/10S ≤25 kN 9405 360 01102 Maxi FLEXLOCK PR 6001/11N ≤25 kN 9405 360 01111 EN-26 Minebea Intec... -
Page 29: Load Discs
PR 6024/68S (1.4404, 1–8 load cells, IP66, IP68, IP69) 9405 360 21684 11.2.5 Power adapter The power supply unit is required for the voltage supply: Designation Order no. PR 6024/62S (1.4301, IP 66, IP68, IP69) 9405 360 24624 Minebea Intec EN-27... -
Page 30: Appendix
Ser. no. Description Document no. Manufacturer's Certiicate SWT 12 ATEX004 EU-Declaration of Conformity MEU17040 Declaration of Conformity MDC17003 Certiicate of Conformity TR CU 020 RU Д-DE.A301.B.05345 DE.C.28.541.A No. 65292 OIML Certiicate of Conformity (PTB) R60/2000-DE1-12.01 Safety instructions 65835-790-16 EN-28 Minebea Intec... - Page 32 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...
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