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Summary of Contents for McCrometer Vera Mag 5000
- Page 1 ® Vera Mag 5000 Electromagnetic Flow Meter Installation, Operation and Maintenance Manual 30126-26 Rev. 1.0 26AUG2024...
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Page 2: Table Of Contents
Contents SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Symbols And Warnings . -
Page 3: Safety
Safety Warnings When installing, operating, and maintaining McCrometer equipment where hazards may be present, you must protect yourself by wearing Personal Protective Equipment (PPE) and be trained to enter confined spaces. Examples of confined spaces are manholes, pumping stations, pipelines, pits, septic tanks, sewage digesters, vaults, degreasers, storage tanks, boilers, and furnaces. -
Page 4: Description Of The Flow Meter
When uncrating the Ultra Mag, any damage due to rough or improper handling should be reported to the transportation firm and McCrometer. If for any reason it is determined that the unit or parts of the unit should be returned to the factory, please contact McCrometer for clearance prior to shipment. -
Page 5: Preparing For A New Installation
PREPARING FOR A NEW INSTALLATION ® 3 .0 PREPARING FOR A NEW INSTALLATION 3 .1 Meter Mounted Sensor Location Adjoining pipe must be adequately supported, and the area around the sensor should provide sufficient drainage to prevent flooding the transmitter or conduits. The location chosen should provide room to read the display and be free from harsh electrical noise from adjacent equipment, cables, R.F.I., or E.M.I. -
Page 6: Flow Meter Installation
FLOW METER INSTALLATION ® 4 .0 FLOW METER INSTALLATION NOTE Nothing in this manual supersedes local codes. NOTE The flow of the medium should correspond to the direction shown by the arrow on the sensor. 4 .1 Flanged Meter Installation Install the Ultra Mag flow meter inline between two flanged end pipes. -
Page 7: Remote Mount Transmitter Installation
for connection for connection REMOTE MOUNT TRANSMITTER INSTALLATION ® IMPORTANT: The example shown above does not include grounding installation. The meter will need to be grounded according to each meter's requirements. 5 .0 REMOTE MOUNT TRANSMITTER INSTALLATION Figure 2. Example remote mount con guration 5 .1 Mounting the ProComm Max Transmitter Mounting the Transmitter... -
Page 8: Installing Cables Through Cable Glands And Conduit
REMOTE MOUNT TRANSMITTER INSTALLATION ® 5 .2 Installing Cables through Cable Glands and Conduit All electrical cables enter the transmitter through compression fittings or optional customer-supplied conduit located on the side or bottom of the transmitter (Figure 7, Figure 8, Figure 9) . Ensure that all compression glands are properly tightened and all unused fittings are plugged so the case remains sealed. -
Page 9: Pulling Sensor Cable Through Electrical Conduit
Outputs Power Sensor cable REMOTE MOUNT TRANSMITTER INSTALLATION ® Figure 10. Remote mount transmitter cable assignments 5 .3 Pulling Sensor Cable Through Electrical Conduit Pulling Sensor Cable Through Electrical Conduit It is very important to protect the end of the sensor cable when pulling it through a conduit. Water can accumulate in low It is very important to protect the end of the sensor cable when pulling it through a conduit. -
Page 10: Cable Gland Assignment For Wiring Harnesses
Figure 8. Meter mount REMOTE MOUNT TRANSMITTER INSTALLATION ® transmitter with four cable gland pass-throughs 5 .4 Cable Gland Assignment for Wiring Harnesses Cable Gland Assignment for Wiring Harnesses To prevent signal interference and to keep the wiring organized, each cable gland is assigned for a specific wiring harness. Refer to the assignment diagrams (Figure 11) below when you route your cable run. -
Page 11: Internal Wire Connection
INTERNAL WIRE CONNECTION ® CABLING AND CONNECTING WIRING 6 .0 INTERNAL WIRE CONNECTION 3.0 CABLING AND CONNECTING WIRING WARNING! WARNING! Ensure device is disconnected or circuit breaker is open per the requirements of IEC 60947-1 and IEC 60947-3 Ensure device is disconnected or circuit breaker is open per the requirements of IEC 60947-1 and IEC 60947-3 before opening the opening the transmitter. -
Page 12: Wiring Diagrams
CABLING AND CONNECTING WIRING INTERNAL WIRE CONNECTION ® Wiring Diagrams 6 .3 Wiring Diagrams CAUTION - Always disconnect the power cord before attempting any electrical connections. BOTH METER MOUNT METER MOUNT ONLY AND REMOTE MOUNT OUTPUTS COILS ELECTRODES DIGITAL 4-20 Terminal Block Assignments Terminal Cable... -
Page 13: Installing Expansion Cards
CABLING AND CONNECTING WIRING INTERNAL WIRE CONNECTION ® Installing Expansion Cards 6 .4 Installing Expansion Cards Expansion Expansion card 1 card 2 Power Modbus (RTU) expansion card HART expansion card DC power card Ethernet expansion card AC power card Inserting the expansion card Inserting the expansion card Refer to the images that Refer to the images that... -
Page 14: Transmitter Power Wiring Diagram
CABLING AND CONNECTING WIRING INTERNAL WIRE CONNECTION ® 6 .5 Transmitter Power Wiring Diagram Transmitter Power Wiring Diagram WARNING! Hazardous supply voltage can shock, burn, or cause death. These instructions are for connecting either the AC or DC power option. The connections are shown below above the appropriate power card. -
Page 15: 4-20Ma Hook-Up
INTERNAL WIRE CONNECTION ® 6 .6 4-20mA Hook-Up Isolated 4-20mA current loops are used to output flow data to external devices. Maximum load impedance is 1,000Ω, and the maximum voltage without load is 27VDC. The transmitter has the capability to detect a loss of load on this output. To disable this function set the value “mA Val. -
Page 16: Opto-Isolated Pulse Output Hook-Up
INTERNAL WIRE CONNECTION ® OPTO ISOLATED OUTPUTS 6 .7 Opto-Isolated Pulse Output Hook-Up The outputs are open collector transistor outputs used to COMMON communicate with or activate external devices. EMITTER • Opto-isolated output with collector and emitter terminals floating and freely connectable •... -
Page 17: Optional Smart Output Hook Up
Elster Green Black shown at right. Itron Black Green • Signals and associated wire colors in the McCrometer Neptune Black Green SmartOutput™ interface cable are identified together in Sensus Green Black the top row of the table at right. -
Page 18: Pin-Out Of Male And Female Connectors
INTERNAL WIRE CONNECTION ® 6 .11 Pin-out of Male and Female Connectors FEMALE CABLE Black Brown 4-20mA & Power Gray Connector White Blue Figure 21 . Pin-out of Female Connector PULSE 1 & 2 5V ANALOG PULSE 1 BLACK FUNCTION COLOR TERMINAL* 5V OUTPUT WHITE... -
Page 19: External Wire Connection
Quick Connect Cable Ends (optional) IMPORTANT Connections to the sensor must be made with cable supplied by McCrometer specifically for that purpose. Do not substitute the supplied cable with other types of cable, even for short runs. For repairs or added lengths of cable, the entire cable between the sensor and the transmitter must be replaced. -
Page 20: Grounding And Electrical Interference
The grounding rings and gaskets must be used to ensure a positive seal at the flanges, and to ensure fluid is properly grounded to sensor. For best performance, McCrometer provides grounding rings, which should be installed for all sizes. When installing into a PVC or plastic pipe system, grounding rings are required for all sizes. - Page 21 GROUNDING AND ELECTRICAL INTERFERENCE ® 1 . Preferred method of grounding Dura Mag meters come standard with a set of grounding rings for use with the preferred method of grounding Dura Mag meters. This method can be used for all installations, but it is required for non-conductive or internally coated pipe. When pipes are non-conductive, such as PVC or internally coated pipe, you must substitute direct grounding with grounding rings.
- Page 22 GROUNDING AND ELECTRICAL INTERFERENCE ® 2 . Sensor grounding for meters in an electrically noisy environment If there is electrical noise in the fluid column or electrical current in the pipe, it can be minimized or eliminated using grounding rings or by grounding the pipeline. This applies to meters mated to conductive uncoated pipe. Attach the provided 12 gauge wire, or equivalent, to the ground lug.
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Page 23: Replacement Parts
REPLACEMENT PARTS ® 9 .0 REPLACEMENT PARTS Need new exploded image with PC2 transmitter The image above is representative for all Ultra Mag meter models and sizes. PART NUMBER DESCRIPTION PC-RA1 AC Transmitter (Dual 4-20mA Output) PC-RD1 DC Transmitter (Dual 4-20mA Output) PC-RA2 AC Transmitter w/ Modbus RS485 Communications Protocol PC-RD2... -
Page 24: Specifications, Weights, And Dimensions
Multiple point wet ow calibration of every complete ow tube with its signal transmitter. If desired, the tests can be witnessed by the customer. The McCrometer test facilities are traceable to the National Institute of Standards & Technology. Uncertainty relative to ow is ±0.15%. -
Page 25: Speci Cation Sheet
• Class I, Division 2, Groups A-D, T5 • Class I, Zone 2, IIC T5 • Certi ed to NSF / ANSI Standards* Vera Mag 5000 • ISO 9001:2015 certi ed quality management system • Certi ed to NSF / ANSI Standards* •... -
Page 26: Flow Meter Dimensions And Weights
Speci cation Sheet SPECIFICATIONS, WEIGHTS, AND DIMENSIONS ® ® Vera Mag Flow Meter 10 .2 Flow Meter Dimensions and Weights Flow Meter Dimensions and Weights 1½” to 3" Models DIMENSIONS Est. Shipping (Lay Lengths) Weight (lbs.)* Flow Ranges Pipe Size (0.2 to 32 FPS) (Nominal) CL150... - Page 27 Speci cation Sheet ® Vera Mag Flow Meter SPECIFICATIONS, WEIGHTS, AND DIMENSIONS ® Dimensions and Weights (cont.) 4" to 12" Models Body Style Est. Shipping Weight (lbs.)* Flow Ranges Pipe Size D*** (0.2 to 32 FPS) (Nominal) Min-Max GPM ANSI ANSI Shield 150#...
- Page 28 SPECIFICATIONS, WEIGHTS, AND DIMENSIONS ® Speci cation Sheet Flow Meter Dimensions and Weights (cont .) ® Vera Mag Flow Meter 14+" Models Body Style Est. Shipping Dimensions Weight (lbs.)* Flow Ranges Pipe Size (0.2 to 32 FPS) D*** (nom. Min-Max GPM 150# 300# 150#...
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Page 29: Procomm Max Transmitter Specifications
SPECIFICATIONS, WEIGHTS, AND DIMENSIONS SPECIFICATIONS ® 10 .3 ProComm Max Transmitter Specifications 10.0 SPECIFICATIONS Physical Speci cations Electronic Housing Diecast aluminum, powder coated enclosure w/ tamper resistant seal Remote Mount: Height: 7.3” (18.5 cm) Width: 8.5” (21.6 cm) Transmitter Depth: 4.3” (10.9 cm) Dimensions Meter Mount: Height: 6.9”... - Page 30 SPECIFICATIONS, WEIGHTS, AND DIMENSIONS DIMENSIONS ® 11.0 DIMENSIONS Meter Mount Transmitter Dimensions Height 6.9” (17.6 cm) Width7.4” (18.8 cm) Depth 5.6” (14.2 cm) 5.6" 6.9" 3" 4.4" 2.5" 3.1" 7.4" 5.6" 140º 10.25" 5.7" 3.1" Page 28 30126-26 Rev. 1.0 | 26AUG2024 Page 23 30126-48 Rev.
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Page 31: Procomm Max Transmitter Dimensions
DIMENSIONS SPECIFICATIONS, WEIGHTS, AND DIMENSIONS ® Remote Mount Transmitter Dimensions 10 .4 ProComm Max Transmitter Dimensions Height 7.4" (18.9 cm) Width 8.5" (21.6 cm) Depth 4.4" (11.2 cm) 4.4" 7.0" 2.25" C TO C 7.4" 7.5" C TO C 8.5" 140º... -
Page 32: Returning A Unit For Repair
Ship the meter in the original packaging, if possible. Do not ship manuals, power cords, or other parts with your unit unless required for repair. • Please make sure the meter is clean and free from foreign debris prior to shipping. McCrometer may charge a cleaning fee if the meter is sent without being cleaned. •... -
Page 33: Warranty
Copyright © 2024 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer. Any published pricing, technical data, and instructions are subject to change without notice. Contact your McCrometer representative for current pricing, technical data, and instructions.
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