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Opitec 120.852 Assembly Instructions Manual

Opitec 120.852 Assembly Instructions Manual

Aluminium trike with gear motor

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Aluminium Trike with Gear Motor
The Opitec Range of projects is not intended as play toys for young child-
ren. They are teaching aids for young people learning the skills of craft,
design and technology. These projects should only be undertaken and
operated with the guidance of a fully qualified adult. The finished pro-
jects are not suitable to give to children under 3 years old. Some parts
can be swallowed. Danger of suffocation!
Parts List
aluminium sheet
perforated sheet
metal axle
gear motor
battery holder
acrylic glass
cylinder head screw
cylinder head screw
nut
lock nut
washer
reducer
wheel
1
Please Note
Quantity
1
1
1
1
1
1
2
10
10
3
15
2
3
120.852
superglue
machine vice
Size (mm)
200x200x0,8
135x15x1
ø3x120
70x35x3
ø3x25
ø3x8
M3
M3
7/3,2
4/3
ø70
Tools Required:
jigsaw with
pencil
metal saw
blade
engineer's file
centre punch
slot screwdri-
soldering iron
ver
and solder
Designation
vehicle body
front axle retainer
front axle
drive
battery
pane
attachment motor
screw connection body
screw connection body
screw connection motor/axle
screw connection
reduction wheel/axle
wheels
ruler
wrench
ø3
metal drill
Parts No.
1
2
3
4
5
6
7
8
9
10
11
12
13

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Summary of Contents for Opitec 120.852

  • Page 1 Please Note The Opitec Range of projects is not intended as play toys for young child- ren. They are teaching aids for young people learning the skills of craft, ø3 design and technology. These projects should only be undertaken and operated with the guidance of a fully qualified adult.
  • Page 2 Building Instruction 120.852 Aluminium Trike with Gear Motor ø3 Transfer the template (pages 7+9) to the aluminium sheet (1). Centre-punch the holes and scribe the bending edges. Drill through the individual parts with a ø 3 mm drill bit. Then saw out and deburr all parts.
  • Page 3 Building Instruction 120.852 Aluminium Trike with Gear Motor Bend the front spoiler (1f) at the bending edges as shown. Bend the motor bracket (1e) by 90° as shown. Fasten the axle holder (2) to the base plate (1) as shown with a screw Shorten the axle holder (2) to 105 mm and deburr.
  • Page 4 Building Instruction 120.852 Aluminium Trike with Gear Motor Attach the seat (1c) to the base plate using a screw (8), a washer (11) Fasten the front spoiler (1f) from below and the bracket (1g) for the bonnet from above with 2 screws (8), 4 washers and 2 nuts (9) as and a nut (9) as shown.
  • Page 5 Building Instruction 120.852 Aluminium Trike with Gear Motor Then insert the battery holder under the seat as shown. Fit a wheel (13) onto the gear axle as shown. Shorten the metal axle (4) to 110 mm. Deburr both ends with the Insert a reducing piece (12) into the hole of each of the two remaining workshop file.
  • Page 6 Building Instruction 120.852 Aluminium Trike with Gear Motor...
  • Page 7 Building Instruction 120.852 Aluminium Trike with Gear Motor Template Aluminium Sheet Part 1 S 1:1 cutting edge cutting edge...
  • Page 9 Building Instruction 120.852 Aluminium Trike with Gear Motor Template Aluminium Sheet Part 1 S 1:1...