Champion Global Power Equipment CPG4000DHY-EU Operator's Manual
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Champion Global Power Equipment CPG4000DHY-EU Operator's Manual

3500w wireless remote start open frame inverter
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OPERATOR'S MANUAL
MODEL #CPG4000DHY-EU
3500W WIRELESS REMOTE START OPEN
FRAME INVERTER
REGISTER YOUR PRODUCT ONLINE
at www.championpowerequipment.co.uk
NO OIL
Add 10w30
SUPPLIED
Oil Before Use
IN UNIT
+44(0)-1942-715-407
or visit www.championpowerequipment.co.uk
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20210222

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Summary of Contents for Champion Global Power Equipment CPG4000DHY-EU

  • Page 1 OPERATOR'S MANUAL MODEL #CPG4000DHY-EU 3500W WIRELESS REMOTE START OPEN FRAME INVERTER REGISTER YOUR PRODUCT ONLINE at www.championpowerequipment.co.uk NO OIL Add 10w30 SUPPLIED Oil Before Use IN UNIT +44(0)-1942-715-407 or visit www.championpowerequipment.co.uk SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE OF CONTENTS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER TAbLE OF CONTENTS Cleaning and Adjusting the Spark Plug ......Cleaning the Air Filter ..........Introduction ...........

  • Page 4: Introduction

    INTRODUCTION CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER IMPORTANT SAFETY INSTRUCTIONS DANGER  Operate equipment with guards in place. DANGER  Rotating parts can entangle hands, feet, hair, clothing and/or Generator exhaust contains carbon monoxide, a colorless, accessories.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER WARNING WARNING   Spark from removed spark plug wire can result in fire or This product contains a button battery. If swallowed, it could electrical shock. cause severe injury or death in just 2 hours. Seek medical attention immediately.

  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Fuel Safety Always be certain that the generator is resting firmly on level ground. DANGER  When operating the generator: DO NOT move or tip the generator during operation.

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Control Panel

    CONTROLS AND FEATURES CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Control Panel 1. Choke Button – Used to start a cold engine. RECEPTACLES 1a. Green – Choke is ON. 12V DC, 8 Amp (Automotive) 1b. Off – Choke is OFF.

  • Page 14: Wireless Remote Control

    CONTROLS AND FEATURES CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Wireless Remote Control RED Statement for Remote Control Device This generator is equipped with a RED wireless remote control 1. This device complies with RED Rules. Operation is subject to system for starting and stopping.

  • Page 15: Parts Included

    CONTROLS AND FEATURES CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Parts Included Wheel Kit 8 in. (20.3 cm) Never Flat Wheel ........Wheel hub caps ...........

  • Page 16: Assembly

    ASSEMbLY CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. This item is shipped from bolts (F). our factory without oil. Recommend 10w30 Non synthetic oil &...
  • Page 17 ASSEMbLY CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Recommended Engine Oil Type 10W-30 5W-30 10W-40 5W-30 Full Synthetic °F °C -28.9 -17.8 -6.7 15.6 26.7 37.8 48.9 Ambient temperature 1. Place the generator on a flat, level surface.

  • Page 18: Add Fuel

    ASSEMbLY CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER NOTICE  The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool.

  • Page 19: Grounding

    OPERATION CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER – Electrical devices that require a grounded receptacle pin NOTICE  connection will not function if the receptacle ground pin is not functional. The generator engine works well with 10% or less ethanol blended gasoline.

  • Page 20: Surge Protection

    OPERATION CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Surge Protection WARNING  Electronic devices, including computers and many programmable Always place the generator in a well-ventilated area. NEVER appliances use components that are designed to operate within a...

  • Page 21: Starting The Engine

    OPERATION CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Wireless Remote Start 4. Push and release the START a button on the remote. Wireless remote starting is only possible within 80 feet of the The START/STOP button will flash green once and the generator.
  • Page 22 OPERATION CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER 1. Press the START/STOP button once. The button will flash green but the generator will not attempt to start. 2. Press the START/STOP button a second time. The button will 4.

  • Page 23: Battery

    OPERATION CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER battery Do Not Overload Generator Capacity NOTICE  Follow these simple steps to calculate the running and starting When the START/STOP button is pushed to “STANDBY” mode, watts necessary for your purposes: the button will flash green if the battery is sending out a 1.

  • Page 24: Eco (Economy) Mode

    OPERATION CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER NOTICE  Never exceed the specified capacity when adding loads to the generator. Eco (Economy) Mode The Eco Mode button can be activated to turn on economy control in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output.

  • Page 25: Moving The Generator

    OPERATION CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER 4. Turn the fuel valve to the “OFF” position. – Failure to follow these instructions could result in personal injury or damage to the generator. Operation at High Altitude The density of air at high altitudes is lower than at sea level.

  • Page 26: Maintenance

    MAINTENANCE CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER MAINTENANCE Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.

  • Page 27: Cleaning The Air Filter

    MAINTENANCE CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER 7. Attach the spark plug cable to the spark plug. NOTICE  Cleaning the Air Filter Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When 1.

  • Page 28: Remote Control Battery

    STORAGE CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER 2. Disconnect the black (–) lead from the black (–) terminal on EVERY 50 HOURS OR ANNUALLY the battery and store the cap screw and nut. — Clean air filter 3.

  • Page 29: Mid Term Storage (30 Days - 1 Year)

    STORAGE CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Mid Term Storage (30 days – 1 year) 11. Store the generator in a cool, dry place out of direct sunlight. Ethanol blended gasoline in the tank has a maximum shelf life...

  • Page 30: Specifications

    SPECIFICATIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER SPECIFICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ....... . CPG4000DHY-EU 5W-30 Full Synthetic Start Type .

  • Page 31: Parts Diagram

    SPECIFICATIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Parts Diagram...

  • Page 32: Parts List

    SPECIFICATIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 x 25 34 24.070030.00 Hole, Breather Tube 1.5789.0625 Flange Bolt M6 x 20 35 2.06.006 Clamp, Ø7 x Ø1 1.5789.0620...
  • Page 33 SPECIFICATIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Part Number Description Qty. Part Number Description Qty. Screw/Washer Control Panel 99 CPG4000DHY-EU.21 68 1.9074.4.0512.1 Assembly M5 x 12, Assembly Black 100 9.2600.002 Remote Control Control Panel, Black 69 85.019.12.2 101 9.1700.008...

  • Page 34: Engine Parts Diagram

    SPECIFICATIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Engine Parts Diagram...

  • Page 35: Engine Parts List

    SPECIFICATIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 x 15 40 27.050200.00 Connecting Rod 1.5789.0615 85.050100.01 Crankshaft Cover, Recoil Starter, 85.061100.00.2 Black 42 1.276.6205 Bearing 6205 21.061005.00...
  • Page 36 SPECIFICATIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Part Number Description Qty. 77 1.5789.0865 Flange Bolt M8 x 65 78 23.040017.00 Oil Seal, Valve, Steel 79 21.040003.00 Spring, Valve Retainer, Exhaust 80 21.040007.00 Valve Spring Retainer, Intake Valve 81 21.040001.00...

  • Page 37: Wiring Diagram

    SPECIFICATIONS CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Wiring Diagram...

  • Page 38: Troubleshooting

    TROUbLESHOOTING CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 39 TROUbLESHOOTING CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER Problem Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Engine hunts or falters. Carburetor is dirty and running lean. Contact the help line.

  • Page 40: Warranty

    WARRANTY* required to be performed at a facility or by a person authorized by CPE. CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY Other Exclusions This warranty excludes: Warranty Qualifications – Cosmetic defects such as paint, decals, etc. To register your product for warranty and FREE lifetime call center –...

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