Champion Global Power Equipment 100891 Operator's Manual
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Champion Global Power Equipment 100891 Operator's Manual

7500w dual fuel portable generator
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OPERATOR'S MANUAL
MODEL #100891
7500W DUAL FUEL PORTAbLE GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
PGMA G300-2015 Compliant.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,598,101, 9,435,273, D710,802, and other U.S. and foreign patents pending.
REV 20201023
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 OPERATOR'S MANUAL MODEL #100891 7500W DUAL FUEL PORTAbLE GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE OF CONTENTS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR TAbLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........

  • Page 4: Introduction

    INTRODUCTION 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR IMPORTANT SAFETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads.

  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DANGER  DO NOT overfill the gasoline tank.

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAFETY INSTRUCTIONS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 13: Control Panel

    CONTROLS AND FEATURES 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Control Panel Fuel Select Dial 1. Intelligauge – Displays voltage, frequency, running time, total run time, and power output. 2. Ignition Switch – Used start the engine electrically. 3. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.

  • Page 14: Intelligauge

    CONTROLS AND FEATURES 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Intelligauge Five mode digital meter for displaying voltage, frequency (hertz), run time, and total run time, and power output. MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz.

  • Page 15: Parts Included

    CONTROLS AND FEATURES 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Parts Included Accessories 6.5 ft. (2 m) LPG Hose with Regulator......Engine Oil ........

  • Page 16: Assembly

    ASSEMbLY 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. It must be properly bolts (F) and flange lock nuts (G).

  • Page 17: Connect The Battery

    ASSEMbLY 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Connect the battery 1. Cut cable tie on each side of battery connector. 2. Push two halves of battery connector together tightly. 4. Check engine oil level at every use and add as needed.

  • Page 18: Add Fuel: Gasoline

    ASSEMbLY 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Add Fuel: Gasoline NOTICE  Use clean, fresh, regular unleaded gasoline with a minimum The generator engine works well with 10% or less ethanol octane rating of 87 and an ethanol content of 10% or less by blend gasoline.

  • Page 19: Grounding

    ASSEMbLY 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Grounding valve on the cylinder and tighten the fitting. Turn the valve back on and recheck the fitting with the soap and water Your generator must be properly connected to an appropriate solution.

  • Page 20: Operation

    OPERATION 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR OPERATION Surge Protection Electronic devices, including computers and many programmable Generator Location appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations.
  • Page 21 OPERATION 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Electric Start 6. When engine starts running, move choke lever slowly to the “RUN” position over a 2-5 second period. 5. Press and hold the ignition switch to the “START” position. Release as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again.

  • Page 22: Starting The Engine: Propane (Lpg)

    OPERATION 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Starting the Engine: Propane (LPG) 8. When engine starts running and choke lever NOT in “RUN” position, move choke lever slowly to the “RUN” position over 1. Make certain the generator is on a flat, level surface.

  • Page 23: Battery

    OPERATION 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR 9. Pull the recoil cord slowly until resistance is felt and then pull NOTICE  rapidly. Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem.

  • Page 24: Do Not Overload Generator

    OPERATION 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR 2. Allow the engine to run for several minutes to get up to WARNING  temperature. Always remember to plug your appliances directly into the 3. Plug in and turn on the first item. It is best to attach the item generator and do not plug the generator power cord into any with the largest load first.

  • Page 25: Moving The Generator

    MAINTENANCE 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Moving the Generator In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is – NEVER lift or carry the generator using the folding handle.

  • Page 26: Cleaning The Generator

    MAINTENANCE 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Cleaning the Generator NOTICE  CAUTION Once oil has been added, a visual check should show oil  about 1-2 threads from running out of the fill hole. If using the DO NOT spray generator directly with water.

  • Page 27: Cleaning The Air Filter

    MAINTENANCE 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Cleaning the Air Filter CAUTION  1. Remove the snap-on cover holding the air filter to the Failure to clean the spark arrestor will result in poor engine assembly. performance. NOTICE ...

  • Page 28: Maintenance Schedule

    STORAGE 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR STORAGE Maintenance Schedule Follow the service intervals indicated in the following maintenance DANGER  schedule. Service your generator more frequently when operating in adverse Gasoline vapors are highly flammable and extremely explosive.

  • Page 29: Long Term Storage (Over 1 Year)

    STORAGE 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR Long Term Storage (over 1 year) 5. Option 1: Drain Gasoline from Carburetor 5a. Turn the fuel select dial to the “ENGINE STOP” position For storage over 1 year, the gasoline tank and carburetor must be and allow generator to cool completely before continuing.

  • Page 30: Specifications

    SPECIFICATIONS 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR SPECIFICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ......... .. 100891 5W-30 Full Synthetic Start Type .

  • Page 31: Troubleshooting

    TROUbLESHOOTING 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.

  • Page 32: Warranty

    WARRANTY 100891 - 7500W DUAL FUEL PORTAbLE GENERATOR WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications –...
  • Page 33 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 34 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 35 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio feedback and control system, Cold start enrichment system. Air Induction System Controlled hot air intake system, Intake manifold, Air filter.

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