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SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure
to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300 (Safety and Performance of
Portable Generators).
Made in China - REV 20200319
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
3500W PORTAbLE GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100522
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Table of Contents
Related Manuals for Champion Global Power Equipment 100522
Summary of Contents for Champion Global Power Equipment 100522
- Page 1 OPERATOR'S MANUAL MODEL #100522 3500W PORTAbLE GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
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Page 2: Table Of Contents
TAbLE Of CONTENTS 100522 - 3500W PORTAbLE GENERATOR TAbLE Of CONTENTS Storage ........... . . -
Page 3: Introduction
INTRODUCTION 100522 - 3500W PORTAbLE GENERATOR INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines. -
Page 4: Important Safety Instructions
IMPORTANT SAfETY INSTRUCTIONS 100522 - 3500W PORTAbLE GENERATOR IMPORTANT SAfETY INSTRUCTIONS DANGER Operate equipment with guards in place. WARNING Rotating parts can entangle hands, feet, hair, clothing and/ Cancer and Reproductive Harm – www.P65Warnings.ca.gov or accessories. Traumatic amputation or severe laceration can result. - Page 5 IMPORTANT SAfETY INSTRUCTIONS 100522 - 3500W PORTAbLE GENERATOR WARNING CAUTION Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then When servicing the generator: turn them on for operation.
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Page 6: Fuel Safety
IMPORTANT SAfETY INSTRUCTIONS 100522 - 3500W PORTAbLE GENERATOR fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE. -
Page 7: Safety Labels
IMPORTANT SAfETY INSTRUCTIONS 100522 - 3500W PORTAbLE GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. -
Page 8: Safety Symbols
IMPORTANT SAfETY INSTRUCTIONS 100522 - 3500W PORTAbLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. -
Page 9: Operation Symbols
IMPORTANT SAfETY INSTRUCTIONS 100522 - 3500W PORTAbLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. - Page 10 IMPORTANT SAfETY INSTRUCTIONS 100522 - 3500W PORTAbLE GENERATOR Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
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Page 11: Controls And Features
CONTROLS AND fEATURES 100522 - 3500W PORTAbLE GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 4.7 gal. (17.8 L) 8. -
Page 12: Control Panel
CONTROLS AND fEATURES 100522 - 3500W PORTAbLE GENERATOR Control Panel 1. Engine Switch – Used to put in START mode or STOP the RECEPTACLES generator. 120V AC, 30A Locking (NEMA L5-30R) 2. Intelligauge – Four mode digital meter for displaying May be used to supply electrical power for voltage, frequency (hertz), run time, and total run time. -
Page 13: Intelligauge
CONTROLS AND fEATURES 100522 - 3500W PORTAbLE GENERATOR Intelligauge Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. The LCD displays each mode by pressing the button below the display. MODE bUTTON MODE DESCRIPTION Output voltage of the generator. -
Page 14: Parts Included
CONTROLS AND fEATURES 100522 - 3500W PORTAbLE GENERATOR Parts Included Accessories Oil Funnel ................1 Assembly Parts Wheels 8 in. (20.3 cm) Never Flat Wheel (A) ........2 Roll Pin (B)................ 2 Large R-clip (C) ..............2 Engine Vibration Mounts Support Leg with Vibration Mounts (D) ...... -
Page 15: Assembly
ASSEMbLY 100522 - 3500W PORTAbLE GENERATOR ASSEMbLY Install the Wheel Kit Your generator requires some assembly. This unit ships from CAUTION our factory without oil. It must be properly serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use. -
Page 16: Add Engine Oil
ASSEMbLY 100522 - 3500W PORTAbLE GENERATOR Install the Handle 1. Place the generator on a flat, level surface. 1. Place the handle (G) inside the mounting channel on the 2. Remove oil fill cap/dipstick to add oil. frame. 3. Using a funnel, add up to 18.6 fl. oz. / 0.6 qt. (0.6 L) of 2. -
Page 17: Add Fuel
ASSEMbLY 100522 - 3500W PORTAbLE GENERATOR NOTICE CAUTION Synthetic oil may be used after the 5 hour initial break-in Use unleaded gasoline with a minimum octane rating of 85 period. Using synthetic oil does not increase the and an ethanol content of 10% or less by volume. -
Page 18: Grounding
OPERATION 100522 - 3500W PORTAbLE GENERATOR Grounding next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. Your generator must be properly connected to an appropriate DO NOT contain generators during operation. Allow generators ground to help prevent electric shock. -
Page 19: Starting The Engine
OPERATION 100522 - 3500W PORTAbLE GENERATOR Starting the Engine 6. Pull the starter cord slowly until resistance is felt and then pull rapidly. 1. Make certain the generator is on a flat, level surface. 2. Disconnect all connected electrical loads from the generator. -
Page 20: Connecting Electrical Loads
OPERATION 100522 - 3500W PORTAbLE GENERATOR 2. Total the running watts of these items. This is the amount NOTICE of power you need to keep your items running. For gas starting in cold ambient temperature < 59°F 3. Identify the highest starting wattage of all devices (15°C), the choke must be in 100% of the “CHOKE”... -
Page 21: Operation At High Altitude
MAINTENANCE 100522 - 3500W PORTAbLE GENERATOR 4. Turn the fuel valve to the “OFF” position. WARNING Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used. -
Page 22: Cleaning And Adjusting The Spark Plug
MAINTENANCE 100522 - 3500W PORTAbLE GENERATOR 4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. SPARK PLUG GAP To prevent accidental starting, remove and ground the spark plug wire before performing any service. -
Page 23: Adjusting The Governor
STORAGE 100522 - 3500W PORTAbLE GENERATOR CAUTION EVERY 100 HOURS OR ANNUALLY — Change oil Failure to clean the spark arrestor will result in degraded — Clean/adjust spark plug engine performance. — Check/adjust valve clearance* — Clean spark arrestor NOTICE ... -
Page 24: Mid Term Storage (30 Days - 1 Year)
STORAGE 100522 - 3500W PORTAbLE GENERATOR Mid Term Storage (30 days – 1 year) 10. Clean the generator according to Cleaning the Generator. 11. Store the generator in a cool, dry place out of direct Gasoline in the tank has a maximum shelf life of up to 1 year sunlight. -
Page 25: Specifications
SPECIfICATIONS 100522 - 3500W PORTAbLE GENERATOR SPECIfICATIONS NOTICE Temperature will affect engine oil and engine performance. Generator Specifications Change the type of engine oil used based on the Generator Model ........ -
Page 26: Parts Diagram
SPECIfICATIONS 100522 - 3500W PORTAbLE GENERATOR Parts Diagram... -
Page 27: Parts List
SPECIfICATIONS 100522 - 3500W PORTAbLE GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 × 12, Grounding Line 100011261-0002 33 100009983 Black Zinc 150 mm 100095690-0001 Panel Assembly 34 100011421-0003 Flange Nut M6 100019772-0001 Switch, Red 35 100010920-0002 Flat Washer Ø6... - Page 28 SPECIfICATIONS 100522 - 3500W PORTAbLE GENERATOR Part Number Description Qty. Alternator Assembly, 69 100095623 Al, Ø160 × 120 mm Stator Cover, 70 100095943 112.5 mm Stator Assembly, Al, 71 100095944 Ø160 × 120 mm Rotor Assembly, Al, 72 100095942 Ø95 × 120 mm...
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Page 29: Engine Parts Diagram
SPECIfICATIONS 100522 - 3500W PORTAbLE GENERATOR Engine Parts Diagram... -
Page 30: Engine Parts List
SPECIfICATIONS 100522 - 3500W PORTAbLE GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 × 16, 39 100004550 Valve, Exhaust 100011264-0003 GB5789 40 100004524 Valve, Intake Cylinder Head 100004263 Lifter, Valve 100002335 Cover(Cpe) 42 100003245... - Page 31 SPECIfICATIONS 100522 - 3500W PORTAbLE GENERATOR Part Number Description Qty. Washer 78 100010459 Ø10 × Ø16 × 1.5 Oil Seal Ø25 × Ø41.25 79 100017644 × 6, Spiral Grain 80 100009288 Ignition Module 81 100011268-0003 Flange Bolt M6 × 25...
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Page 32: Wiring Diagram
SPECIfICATIONS 100522 - 3500W PORTAbLE GENERATOR Wiring Diagram... -
Page 33: Troubleshooting
TROUbLESHOOTING 100522 - 3500W PORTAbLE GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level. Generator will not start. Low oil level. - Page 34 WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage To register your product for warranty and FREE lifetime call center covers.
- Page 35 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
- Page 36 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
- Page 37 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio feedback and control system, Cold start enrichment system. Air Induction System Controlled hot air intake system, Intake manifold, Air filter.