Related Manuals for Xtreme Power Conversion M90U
Summary of Contents for Xtreme Power Conversion M90U
- Page 1 M90U & M90LU Modular Online Three-Phase UPS 15kVA, 20kVA, 30kVA, 40kVA, 45kVA, 60kVA Models User & Installation Manual www.xpcc.com | © 2021 Xtreme Power Conversion Corporation. All rights reserved. (Rev 10/14/21)
-
Page 2: Table Of Contents
LCD Display............................14 Introduction of Modules........................15 Power Cable...........................18 Wiring............................18 Power Module Installation......................20 Operation Mode and UPS Operation............23 Block Diagram of UPS........................23 Operation Mode..........................23 UPS Operation..........................27 Control Panel and Display Description............35 Introduction...........................35 Screen Description.........................38 Alarm List............................57 Xtreme Power Conversion Corporation Page 2... - Page 3 Mechanical Characteristics......................66 Electrical Characteristics (Input Rectifier)..................66 Electrical Characteristics (Intermediate DC Circuit)...............66 Electrical Characteristics (Inverter Output)..................67 Electrical Characteristics (Bypass Mains Input)................67 Obtaining Service..................69 Xtreme Power Conversion Limited Warranty..........7 0Appendix A: Battery Cabinet Installation..........71 Assembly............................71 Internal Battery Wiring........................74 External Battery Wiring........................74 Battery Replacement........................74...
-
Page 4: Safety
The disconnection device should be chosen based on the input current and should break all three phases. Maintenance • Only qualified service personnel should perform the battery installation. • The following PRECAUTIONS should be observed: 1. Remove watches, rings, or other metal objects. 2. Use tools with insulated handles. Xtreme Power Conversion Corporation Page 4... -
Page 5: Recycling The Used Battery
6. If necessary, install a system of room extractor fans to avoid formation of room temperature. Air filters are necessary if the UPS is operated in a dusty environment. 7. It is recommended that you parallel the external battery cabinets to the UPS. The following instructions of Xtreme Power Conversion Corporation Page 5... -
Page 6: Unpacking
1. Use a forklift to move the product to installed area. Please make sure the bearing capacity of forklift is suf- ficient. 2. Please follow the order in the figures below to remove carton and foams. Xtreme Power Conversion Corporation Page 6... - Page 7 Uninterruptible Power Supply 3. Remove 2 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise. Then, move the cabinet from the pallet. 4. To fix the cabinet in position, simply rotate leveling feet clockwise. Xtreme Power Conversion Corporation Page 7...
-
Page 8: Moving The Cabinet
5. At the bottom of the UPS, the two casters help you to move the UPS to a designated area. Before you move the UPS, please turn the two leveling feet counterclockwise to raise them off the ground. This protects the leveling feet from damage when moving the UPS. Xtreme Power Conversion Corporation Page 8... -
Page 9: Types Of Ups Cabinet
All wiring terminal blocks are allocated in the back of cabinet. The side panels are locked by screws. The casters at the bottom of the UPS cabinet can be used to move over for short distances. There are two leveling feet to fix and stabilize the UPS cabinet on the ground. Xtreme Power Conversion Corporation Page 9... - Page 10 M90 User’s Manual Uninterruptible Power Supply Mechanical Data Dimensions UPS cabinet Width Depth Height M90U 20.2756 “ 39.370079 “ 55.905512 ” M90LU 20.2756 “ 39.370079 “ 30.03937 ” Xtreme Power Conversion Corporation Page 10...
- Page 11 M90 User’s Manual Uninterruptible Power Supply Xtreme Power Conversion Corporation Page 11...
- Page 12 Front View Rear View 1. LCD Panel 2. Control interface 3. Power module 4. Q3 output breaker 5. Q2 maintenance bypass breaker 6. Q1 main (input) breaker 7. Battery breaker (M90U only) Xtreme Power Conversion Corporation Page 12...
-
Page 13: Internal Mechanisms
At the rear of the cabinet, you can see Main/Maintenance Bypass/Output breakers. If the cabinet type is with the battery, there is a battery breaker as well. Rear View/Output, Maintenance Bypass, and Input Breakers Xtreme Power Conversion Corporation Page 13... -
Page 14: Control Panel
LCD Display Through the graphic LCD display, the user can easily understand the operation mode of UPS. In addition, the mea- surement, parameters, versions of firmware and warnings can be browsed in the friendly interface. Xtreme Power Conversion Corporation Page 14... -
Page 15: Introduction Of Modules
Confirmation of commands, or cursor displacement. Home Return to Main screen. Power On/Off Turn on UPS or turn off UPS. Introduction of Modules The design of Power Module make maintenance and replacement quick and easy. Xtreme Power Conversion Corporation Page 15... - Page 16 The static switch is not found. The Power Module normally works as a slave module. RUN LED ON/OFF 0.5 sec The Power Module normally works as a master module. ON/OFF 0.15 sec The CAN Bus communication doesn’t work. Xtreme Power Conversion Corporation Page 16...
- Page 17 The SW1 and SW2 positions have been well installed before leaving factory. It’s not necessary to change it for single UPS system application. Module ID Assignment SW1 & SW2 Module Address Module ID SW1 & SW2 Module Address Module ID Xtreme Power Conversion Corporation Page 17...
-
Page 18: Power Cable
Before wiring, make sure the AC input and battery power are completely cut off. • Make sure the breakers, Main Breaker (Q1), Maintenance Breaker (Q2), Output Breaker (Q3) and battery breaker are all in the OFF position. Installation Drawing Xtreme Power Conversion Corporation Page 18... - Page 19 The sequence of three phase, R, S and T must be connected accordingly. The wrong sequence will alarm a warning when the UPS is powered. The N must be connected firmly. A warning message will be indicated, if the N is not connected well. External Battery Cabinet Connection Xtreme Power Conversion Corporation Page 19...
-
Page 20: Power Module Installation
The weight of Power Module is over 30 kg so at least two persons are required for handling. Insert the Power Module Warning: The power Modules installed in the same cabinet must at the same rating. 1. Adjust the DIP switch positions to set the different Module Address. Xtreme Power Conversion Corporation Page 20... - Page 21 ” position (i.e., in unready state). 3. Insert the Power Module into an unoccupied slot by two persons. 4. Secure the Power Module to the cabinet by fixing the screws at the front panel of the Power Module. Xtreme Power Conversion Corporation Page 21...
- Page 22 2. The Power Module FAULT LED (RED) indicator is lit to show the Power Module output is off and disconnected from UPS system. 3. Use a screwdriver to remove the four screws from fixing holes. 4. Two people pull out together and remove the Power Module from its slot. Xtreme Power Conversion Corporation Page 22...
-
Page 23: Operation Mode And Ups Operation
This modular UPS is a three-phase, four wire on-line, double-conversion and reverse-transfer UPS that permits operation in the following modes: • Standby Mode • Line Mode • Battery Mode • Bypass Mode • ECO Mode • Shutdown Mode • Maintenance Bypass Mode (manual bypass) Xtreme Power Conversion Corporation Page 23... - Page 24 In Line Mode, the rectifier derives power from the utility power and supplies DC power to the inverter and the charger charges the battery. The inverter filters the DC power and converts it into pure and stable AC power to the load. Line Mode Diagram Xtreme Power Conversion Corporation Page 24...
- Page 25 If the transference is caused by a recoverable reason, the UPS will turn back to line mode when abnormal situation is solved. Bypass Mode Diagram Xtreme Power Conversion Corporation Page 25...
- Page 26 When the UPS enters this mode, it is going to shut off the control power of UPS. The rectifier, charger and inverter are all in off state. Maintenance Breaker Bypass Rectifier Inverter Main Load Inverter Input Breaker Relay Output Breaker Battery Breaker Shutdown Mode Diagram Xtreme Power Conversion Corporation Page 26...
-
Page 27: Ups Operation
Step 3: Switch ON the external power switch to power the UPS. Step 4: Switch ON the input breaker (Q1). The UPS will enter into Standby Mode, if the setting of Bypass mode is disabled (default). Xtreme Power Conversion Corporation Page 27... - Page 28 Step 6: Press Power ON/OFF button for two seconds to enter into Line Mode as shown below. After turned on, UPS will do self-test and start Inveter up. UPS will be transferred to Line mode when all power modules are ready. Xtreme Power Conversion Corporation Page 28...
- Page 29 Step 3: After pressing the “Battery Start” button, UPS will enter into Standby mode. Refer to the diagram below for LCD display. Step 4: Before UPS enters into shutdown mode, please press “Power On/Off” button for 2 seconds immediately as shown in the diagram below. Xtreme Power Conversion Corporation Page 29...
- Page 30 Follow the instruction to transfer to Maintenance Bypass and UPS protection as below. Transfer to Maintenance Bypass Step 1: Remove the mechanical lock plate of Maintenance Bypass Breaker. Step 2: Make sure the UPS operates in Bypass mode as shown below. Xtreme Power Conversion Corporation Page 30...
- Page 31 Step 3: Please enter LCD SETUP MENU and choose “SYSTEM” to ensure that the “Bypass mode” is enabled. If the “Bypass mode” is disabled, you have to set it enabled. Then, exit the SETUP menu and check if the UPS operates in bypass mode. Xtreme Power Conversion Corporation Page 31...
- Page 32 “Bypass Mode” Setting. The LCD diagrams are shown below. Bypass Mode Setting is Disabled Bypass Mode Setting is Enabled Step 1: Switch OFF the Main Breaker. The LCD diagrams are shown below. Xtreme Power Conversion Corporation Page 32...
- Page 33 Step 3: Switch OFF the battery breaker, if the UPS will disconnect the AC power for a long time. Line Mode Turn Off Operation The LCD diagrams are shown below when the UPS operates in the Line Mode. Xtreme Power Conversion Corporation Page 33...
- Page 34 The LCD diagram is shown below when the UPS operates in the Battery Mode. Press “Power On/Off” button for 2 seconds to turn off the UPS. Or use the Menu-Control-System Turn Off to turn off the UPS. Xtreme Power Conversion Corporation Page 34...
-
Page 35: Control Panel And Display Description
1. LCD display: Graphic display and all measured parameters. 2. LED indications. 3. Control keys. LED indications Color Status Definition Input source is normal. INPUT Green Flashing Input source is abnormal. No input source Xtreme Power Conversion Corporation Page 35... - Page 36 Audio Type Description Power on/off Buzzer sounds two seconds. Battery mode Buzzer sounds every 2 seconds. Low battery Buzzer sounds every half seconds. UPS alarm Buzzer sounds every 1 second. UPS fault Buzzer continuously sounds. Xtreme Power Conversion Corporation Page 36...
- Page 37 Following the steps below, you can adjust the LCD viewing angle. Step 1: Remove the screw (A). Remove the screw (A) Step 2: Lift the panel and fix the screw back at (B). Lift the panel, and fix the screw back Xtreme Power Conversion Corporation Page 37...
-
Page 38: Screen Description
Main screen MENU Screen In the Main Screen, press ESC button to enter the MENU screen. Use UP and DOWN buttons to choose different menus, and Press ENTER to enter the sub screen. Menu tree Xtreme Power Conversion Corporation Page 38... - Page 39 M90 User’s Manual Uninterruptible Power Supply Menu screen Control Screen Use UP and DOWN buttons to choose CONTROL option, and press ENTER button to enter the submenu. Control menu Control screen page 1 Xtreme Power Conversion Corporation Page 39...
- Page 40 RIGHT buttons to choose YES or NO. Choose YES and press ENTER button to confirm command or choose NO to cancel command. Confirmation screen Measurement Screen Use UP and DOWN buttons to choose MEASUREMENT option, and press ENTER button to go into the submenu. Measurement menu Xtreme Power Conversion Corporation Page 40...
- Page 41 Bypass Frequency (L1, L2, L3). Units 0.1Hz. Power Factor Bypass Power Factor (L1, L2, L3). Sout (KVA) Apparent power. Units 0.1KVA. Load Pout (KW) Active power. Units 0.1KW. Load Level (%) The percentage of the UPS rating load. Units 1%. Xtreme Power Conversion Corporation Page 41...
- Page 42 It’s required to enter 4-digit password to enter SETUP submenu. If incorrect password is entered, the LCD screen will ask for re-entery. If correct password is entered, the LCD will enter the SETUP submenu. Xtreme Power Conversion Corporation Page 42...
- Page 43 EPO Function Save Setting Output Voltage Bypass Voltage Range Bypass Frequency Range Converter Mode ECO Mode Bypass Mode System Auto-Restart Cold Start Battery Mode Delay Time System Shutdown Time System Restore Time Redundancy Charger Test Xtreme Power Conversion Corporation Page 43...
- Page 44 Use LEFT and RIGHT buttons to choose the setting options for setting requirement, then press ENTER. The confir- mation screen will pop up, use LEFT and RIGHT buttons to choose YES or NO. Choose YES and press ENTER button to confirm setting or choose NO to cancel the setting. Xtreme Power Conversion Corporation Page 44...
- Page 45 MUST be set after UPS installation Set New Password. Change Password 0000 (Default) Set COM Port0 Baud Rate • 2400 (Default) • 4800 • 9600 Baud Rate Set COM Port1 Baud Rate • 2400 (Default) • 4800 • 9600 Xtreme Power Conversion Corporation Page 45...
- Page 46 EPO Function Save Setting Output Voltage Bypass Voltage Range Bypass Frequency Range Converter Mode ECO Mode Bypass Mode System Auto-Restart Cold Start Battery Mode Delay Time System Shutdown Time System Restore Time Redundancy Charger Test Xtreme Power Conversion Corporation Page 46...
- Page 47 Temperature Compensation Pre-Alarm Setup-System Screen Use UP and DOWN buttons to choose between different sub-menus, and press ENTER button to go into the SYS- TEM setting screen. Setup-System Screen page 1 Setup-System Screen page 2 Xtreme Power Conversion Corporation Page 47...
- Page 48 +15% (Default) Bypass • +20% Lower limit • -10% BYPASS SETTING • -20% (Default) • -30% Set bypass Frequency range: Upper/ Lower limit Voltage • +/- 1Hz • +/- 2Hz • +/- 4Hz (Default) Xtreme Power Conversion Corporation Page 48...
- Page 49 Total Power: the QTY of Power Modules Redundancy Redundancy: the QTY of redundant power module MUST be set after UPS installation or the QTY of Power Module is changed Set charger test Charger Test • Disable (Default) • Enable Xtreme Power Conversion Corporation Page 49...
- Page 50 MUST be set after UPS installation or Battery capacity is changed. Set battery maximum charging current (1~128A) Maximum Charging Current • 2A (Default) MUST be set after UPS installation or Battery capacity is changed. Xtreme Power Conversion Corporation Page 50...
- Page 51 Set battery temperature compensation. (0~-5 Temperature Compensation (mV/°C/cl)) • 0(mV/°C/cl) (Default) Pre-Alarm Screen Use UP and DOWN buttons to switch different sub-menus. Press ENTER button to go into the Pre-Alarm setting screen. Setup-Pre-Alarm screen Xtreme Power Conversion Corporation Page 51...
- Page 52 Information Screen In INFORMATION menu, you can check the serial number, firmware versions, system configuration and settings of the UPS. There are submenus under the INFORMATION, including Identification, System and Battery. Information menu INFORMATION screen Xtreme Power Conversion Corporation Page 52...
- Page 53 INFORMATION - System Screen When System submenu is selected, the system power, nominal voltage, nominal frequency … etc. information will be displayed. Use UP and DOWN buttons to switch between different pages. INFORMATION System screen page 1 Xtreme Power Conversion Corporation Page 53...
- Page 54 INFORMATION - Battery Screen When Battery submenu is selected, the Battery nominal voltage, capacity, charging current … etc. information will be displayed. Use UP and DOWN buttons to switch between different pages. INFORMATION Battery screen page 1 Xtreme Power Conversion Corporation Page 54...
- Page 55 Events Screen In EVENT menu, you can check the current events, history events and reset all events. Events menu Events screen When event occurs, you will see flashing warning text in the Main Screen. Xtreme Power Conversion Corporation Page 55...
- Page 56 Module ID and data 1~2. In order to record more historical information about the UPS system, the important setting changed, UPS operation mode changes and control action executes will be saved in History Events. History Events screen Xtreme Power Conversion Corporation Page 56...
-
Page 57: Alarm List
Fault! Bus Soft Start Time Out duration Inverter bus voltage cannot reach desired voltage within specified dura- Fault! Inverter Soft Start Time Out tion Fault! Inverter Voltage Over Inverter Voltage is over Peak Value. Xtreme Power Conversion Corporation Page 57... - Page 58 As stated. Warning! Charge Fail As stated. Warning! EEPROM Fail EEPROM operation error Warning! Fan Lock As stated. Warning! Line Phase Error As stated. Warning! Bypass Phase Error As stated. Warning! N Loss Neutral loss Xtreme Power Conversion Corporation Page 58...
-
Page 59: History Record
Setup! Redundancy Setup! Power Rating Setting Setup! Charger Test Setup! Nominal Battery Voltage Setup! Battery Capacity in Ah Setup! Maximum Charging Current Setup! Battery Low Voltage Setup! Battery Low Capacity Setup! Battery Shutdown Voltage Xtreme Power Conversion Corporation Page 59... -
Page 60: Interface And Communication
There are dry contact Port (X1~X2), communication port (RS232/USB), SNMP Card slot and Extra Comm. card slot at the front panel. Dry contact ports and communication ports Dry Contact No. Function Battery Cabinet Temperature Detection Port– reserved function Remote EPO input port Xtreme Power Conversion Corporation Page 60... -
Page 61: X1-Battery Cabinet Temperature Detection Port
If EPO Logic setting is Normally Closed (N.C), EPO is triggered when pins 1 and 2 of X1 are opened. Otherwise, EPO Logic setting is Normally Opened (N.O). EPO is triggered when pins 1 and 2 of X2 are closed. Xtreme Power Conversion Corporation Page 61... -
Page 62: Other Communication Interface
Fault! S Inverter Voltage Short Contact service personnel. shorted T phase inverter Output is Fault! T Inverter Voltage Short Contact service personnel. shorted Fault! RS Inverter Voltage R-S inverter Output is shorted Contact service personnel. Short Xtreme Power Conversion Corporation Page 62... - Page 63 CAN communication error Contact service personnel. Fail In Line mode, the load devices Reduce some load and check output Load- Warning! Over Load are demanding more power Capacity and specification than the UPS can supply. Xtreme Power Conversion Corporation Page 63...
- Page 64 Parallel feature. Contact service personnel. There are two Power Modules with the Warning! ID Conflict Power module ID conflict. same ID numbers. Change the repeated ID to release it. Or contact service personnel. Xtreme Power Conversion Corporation Page 64...
-
Page 65: Service
Notes: IEC/EN 61000-4-2 Level 3 IEC/EN 61000-4-3 Level 3 IEC/EN 61000-4-4 Level 3 Surge IEC/EN 61000-4-5 Level 3 IEC/EN 61000-4-6 Level 3 Power-Frequency Magnetic field IEC/EN 61000-4-8 Level 3 Low Frequency Signals IEC/EN 61000-2-2 Xtreme Power Conversion Corporation Page 65... -
Page 66: Environmental Characteristics
Rated power (kVA) Unit 20 ~ 60 Number of lead-acid cells Nominal 120 (6cells x 20 12V battery block) 2.3V/cell Float voltage V/cell Constant current and constant voltage charge mode Temperature compensation mV/°C/cl 0~-5 (Option) Xtreme Power Conversion Corporation Page 66... -
Page 67: Electrical Characteristics (Inverter Output)
Lower limit: -10, -20, default: -20 (delay time to accept steady bypass voltage: 10s) Frequency Range +/- 1Hz, +/- 2Hz, +/- 4Hz (default: 4Hz) Note: Factory setting is 208V. 220V is selected by commissioning engineer. Xtreme Power Conversion Corporation Page 67... - Page 68 External maintenance bypass, 480V input transformer, output distribution, AVAILABLE OPTIONS external battery pack battery, battery temperature sensor *Depending on load level **Battery life is reduced above 30°C, UPS capacity derates above 30°C and 5,200 ft above sea level Xtreme Power Conversion Corporation Page 68...
-
Page 69: Obtaining Service
RMA number marked on the outside of the boxes. 4. Return the UPS by insured, prepaid carrier to the address provided by the Technician. 5. Refer to the Warranty statements in this manual for additional details on what is covered. Xtreme Power Conversion Corporation Page 69... -
Page 70: Xtreme Power Conversion Limited Warranty
Any technical advice furnished by XPC Corporation or a XPC Corporation authorized representative be- fore or after delivery with regard to the use or application of Xtreme Power Conversion equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation and circumstances, but it is used at the recipient’s sole risk. -
Page 71: 0Appendix A: Battery Cabinet Installation
M90 User’s Manual Uninterruptible Power Supply Appendix A: Battery Cabinet Installation Assembly Xtreme Power Conversion Corporation Page 71... - Page 72 M90 User’s Manual Uninterruptible Power Supply Xtreme Power Conversion Corporation Page 72...
- Page 73 M90 User’s Manual Uninterruptible Power Supply Xtreme Power Conversion Corporation Page 73...
-
Page 74: Internal Battery Wiring
M90 User’s Manual Uninterruptible Power Supply Internal Battery Wiring DC±120V External Battery Wiring Xtreme Power Conversion Corporation Page 74... -
Page 75: Battery Replacement
M90 User’s Manual Uninterruptible Power Supply Note: Ensure the UPS is properly grounded. Battery Replacement Xtreme Power Conversion Corporation Page 75... - Page 76 M90 User’s Manual Uninterruptible Power Supply Xtreme Power Conversion Corporation Page 76...
- Page 77 M90 User’s Manual Uninterruptible Power Supply Xtreme Power Conversion Corporation Page 77...