Xtreme Power Conversion XPRT-6kVA User & Installation Manual
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Xtreme Power Conversion XPRT-6kVA User & Installation Manual

Xtreme performance rack tower series ups
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Xtreme Performance Rack Tower Series
(XPRT-6kVA/10kVA)
User's & Installation Manual
Xtreme Power Conversion® Corporation

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Summary of Contents for Xtreme Power Conversion XPRT-6kVA

  • Page 1 Xtreme Performance Rack Tower Series (XPRT-6kVA/10kVA) User’s & Installation Manual Xtreme Power Conversion® Corporation...

  • Page 2: Table Of Contents

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) TABLE OF CONTENTS INTRODUCTION ..............................5 EMC STATEMENTS - FCC PART 15 ........................5 IMPORTANT SAFETY INSTRUCTIONS ......................6 SAFETY WARNINGS AND SYMBOLS ......................... 6 GENERAL ................................... 8 TRANSPORT / STORAGE ............................8 MAINTENANCE AND SERVICING ........................
  • Page 3 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Optional Power Distribution Units ......................40 STARTUP ................................42 Startup 6kVA UPS ............................ 42 Startup 10kVA UPS (stand-alone not parallel systems) ................43 OPERATION ................................45 Normal Operation Conditions ......................... 45 Switching the UPS OFF ..........................45 Maintenance Bypass ..........................
  • Page 4 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Auto Restart ............................60 BATTERY MANAGEMENT ..........................60 Battery Connection Test ......................... 60 Quick Battery Test ........................... 60 Deep Battery Test ........................... 60 COMMUNICATION ............................... 61 DB9 Communication Port ........................61 SNMP Interface Card (Option) ........................ 62 EXTENDED RUNTIME ............................

  • Page 5: Introduction

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) LEDs ................................. 79 Features ..............................79 Architecture ............................80 Installation .............................. 81 Interfaces ............................82 Configuration ............................82 Access ..............................85 INTRODUCTION Thank you for selecting this uninterruptible power supply (UPS). It provides you with protection for connected equipment.

  • Page 6: Important Safety Instructions

    UPS system. Xtreme Power Conversion (XPC) Corp refuses any responsibility in case of non-observance, unauthorized alterations, or improper use of the delivered UPS.

  • Page 7: Safety Symbols

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) The non-observance of the warnings reminding hazardous situations could result in human injury and equipment damage. Please pay attention to the meaning of the following warnings and symbols. WARNING! Refers to procedures or operations which, when not correctly performed, could cause personal injury or serious damage to the system.

  • Page 8: General

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) GENERAL DANGER! RISK OF ELECTRIC SHOCK. The UPS has an internal battery supply with a nominal voltage of 144VDC (6kVA) 288VDC (10kVA). Some of the parts of the UPS are necessarily under a hazardous voltage. Do not open the unit;...

  • Page 9: Maintenance And Servicing

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) · if the storage temperature is within -20 and +30°C (-4°F and 86°F): every 3 months · if the storage temperature is within -20 and +45°C (-4°F and 113°F): every 1 month...

  • Page 10: Introduction

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) NOTE Do not attempt to service the UPS unless you have had proper training. Refer all maintenance and servicing, except replacement of the batteries, power unit (10kVA), and plug-in cards, to properly qualified, skilled, and competent service personnel.

  • Page 11: Double Conversion On-Line Technology

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Double Conversion On-Line Technology A double conversion on-line technology UPS provides completely isolated, clean, uninterrupted single- phase power to your critical systems, while maintaining the batteries for their maximum potential. In the event that the power failure lasts longer than the UPS backup time, the UPS will shut down avoiding battery damage.

  • Page 12: Efficiency Optimizer Function

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Efficiency Optimizer Function The Efficiency Optimizer Function is a new feature for the UPS, adding cost effectiveness, minimizing power loss and reducing power consumption. Alternating between bypass and on-line modes is achieved automatically and in accordance with the conditions of the utility power. On-line mode may be used during times of intermittent power, and bypass mode used when power flows smoothly, in order to obtain greatest efficiency.
  • Page 13 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) XPRT-BP4-90000019 for 6000 § XPRT-BP5-90000030 for 10000 § o Connectivity Options –SNMP/WEB card XPRT-SNMP2-90000031 § o 4-Post Mounting Rail Kit XPRT-RR2-90000032 § o 10kVA Power Distribution Unit e/w (8)5-20R+(2)L5-20R+(2)L6-30R XPRT-PDU3-90000035 § o Power Distribution Units for additional receptacles XPD1420HV-90000045 provides 12FT 5-20P INPUT + (14)5-20R §...
  • Page 14 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 3 – 10kVA FRONT VIEW Xtreme Power Conversion® (XPC) Corporation Page 14...
  • Page 15 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 4 – XPRT-6000HB-90000036 BUNDLE REAR VIEW (WITH UPS, INTERNAL BATTERY & HARDWIRE PDU) FIG 4 – XPRT-6000B-90000013 BUNDLE REAR VIEW (WITH UPS, INTERNAL BATTERY & RECEPTACLE PDU (4) 5-20R + (1) L6-30R + (1) L14-30R) Xtreme Power Conversion®...
  • Page 16 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 4 – XPRT-10000B-90000014 REAR VIEW (STANDARD HARDWIRE + INTERNAL BATTERIES) FIG 4 – XPRT-10000-90000016 + XPRT-PDU3-90000035 REAR VIEW Xtreme Power Conversion® (XPC) Corporation Page 16...
  • Page 17 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) (W/ PDU (4) 5-20R + (2) L5-20R + (2) L6-30R) FIG 5 – FRONT PANEL – HORIZONTAL FIG 6 – FRONT PANEL – VERTICAL Xtreme Power Conversion® (XPC) Corporation Page 17...
  • Page 18 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) UPS Off Switch Switches the UPS from normal operation to bypass and from bypass or battery to standby UPS On Switch Switches on the UPS, starts quick battery test, mute the buzzer...

  • Page 19: Hardware Installation Guide

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) 4 LEDs = 61-80% 5 LEDs = 81-100% LED Bar Load (Green or Yellow) These LEDs indicate to what extent the output capacity of the UPS is used by the actual load for each output line (L1 and L2).

  • Page 20: Safety Information

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Safety Information Information presented here is vital to all personnel. Please read all Safety information. IMPORTANT Before making any connection and switching on the XPRT Series UPS, please check the following conditions: ·...

  • Page 21: Installation Procedures

    2. Assemble the plastic support feet and mount them to UPS bottom (see FIG 7 or FIG 8) 3. Place the cabinet upright and mount top covers 4. Attach the display sticker FIG 7 – XPRT-6KVA TOWER ASSEMBLY Xtreme Power Conversion® (XPC) Corporation Page 21...

  • Page 22: Rack Mount Installation

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 8 – XPRT-10KVA TOWER ASSEMBLY The XPRT Series UPS is now ready for further connection; proceed with internal battery connection. Rack Mount Installation 1. Place the UPS cabinet horizontally on a flat surface.
  • Page 23 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 9 – XPRT-6KVA RACK MOUNT ASSEMBLY FIG 10 – XPRT-10KVA RACK MOUNT ASSEMBLY NOTE Please consider the weight of the UPS prior to installation to ensure the rack and floor is capable of supporting the weight.

  • Page 24: Connecting Internal Battery Pack (6Kva Model)

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 12 – XPRT 6-10KVA RACK MOUNT ASSEMBLY The XPRT Series UPS is now ready for further connection; proceed with internal battery connection. Connecting Internal Battery Pack (6kVA Model) The internal battery pack is shipped separately from the UPS cabinet. It has to be mounted inside the unit before the UPS installation.
  • Page 25 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 13 – XPRT-6KVA SLIDE BATTERY PACK INTO UPS FIG 14 – XPRT-6KVA ATTACH BATTERY COVER ON UPS Xtreme Power Conversion® (XPC) Corporation Page 25...

  • Page 26: Connecting Internal Battery Pack (10Kva Model)

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 15 – XPRT-6KVA MOUNT PLASTIC FRONT PANELS Connecting Internal Battery Pack (10kVA Model) The internal battery packs are shipped separately from the UPS cabinet. They have to be mounted inside the unit before the UPS installation. Please proceed with the following steps: 1.
  • Page 27 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 16 – XPRT-10KVA SLIDE BATTERY PACKs INTO UPS FIG 17 – XPRT-10KVA ATTACH BATTERY COVER ON UPS Xtreme Power Conversion® (XPC) Corporation Page 27...

  • Page 28: Connecting Additional External Battery Packs (6Kva Model)

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) NOTE The Battery Cover and Front Panel MUST be installed before trying to start the UPS. There is a switch that the Battery Cover activates - if not activated the UPS will not start.
  • Page 29 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 19 – XPRT-6KVA UPS + BATTERY PACK FIG 20 – XPRT-6KVA UPS + BATTERY PACK CABLE CONNECTION Xtreme Power Conversion® (XPC) Corporation Page 29...
  • Page 30 If further battery packs are used, they connect via the previous battery pack. Thus, the cable provided is attached via the nearest socket connection on the existing battery cabinet (see FIG 21). FIG 21 – XPRT-6KVA UPS + MULTIPLE BATTERY PACK CABLE CONNECTION NOTE When the UPS is connected to the input utility, and the battery pack(s) are connected to the UPS, the batteries start charging.

  • Page 31: Connecting Additional External Battery Packs (10Kva Model)

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Connecting Additional External Battery Packs (10kVA Model) For the XPRT-BP5 (external battery pack for the XPRT-10kVA) the battery packs are shipped with the battery trays separate from the battery pack. The battery trays need to be mounted inside the battery pack after the battery pack is set in position.
  • Page 32 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 23 – XPRT-10KVA BP5 BATTERY PACK COVER INSTALLATION The additional external battery pack connects to the UPS in the same way whether the UPS is being used in tower or rack mount format.
  • Page 33 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 24 – XPRT-10KVA UPS + BP5 TOWER INSTALLATION FIG 25 – XPRT-10KVA UPS + BP CABLE INSTALLATION NOTE If further battery packs are used, they connect via the previous battery pack. Thus, the cable provided is attached via the nearest socket connection on the existing battery cabinet (FIG 26).

  • Page 34: Connecting Interface Devices

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 26 – XPRT-10KVA UPS + MULTIPLE BP CABLE INSTALLATION NOTE When the UPS is connected to input utility power, and the battery pack is connected to the UPS, the batteries start charging. For best results, allow the UPS to recharge the batteries during a period of approx.
  • Page 35 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 27 – FERRITE BEAD INSTALLATION FOR COMMUNICATION CABLE FIG 28 – SERIAL CONNECTOR (DB9) PIN OUTS & CABLE INSTALL 1. Battery Low open collector 2. TxD (serial communication) 3. RxD (serial communication) 4.

  • Page 36: Standard Hardwired Installation Procedure

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 29 – SNMP CARD INSTALL 6KVA UPS FIG 29 – SNMP CARD INSTALL 10KVA UPS Standard Hardwired Installation Procedure NOTE Ensure that the UPS is isolated prior to installation; no live input source may be connected to the UPS during the installation procedure.
  • Page 37 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 30 – HARDWIRE INSTALL 6KVA UPS FIG 31 – HARDWIRE INSTALL 10KVA UPS 3. Punch out the appropriate holes in the terminal cover. Secure the input/output cables using appropriate hardware as shown in FIG 32.
  • Page 38 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 32 – HARDWIRE INSTALL 6/10KVA UPS 4. Input: connect the input utility wires to the terminals L1-L2 (Line) and N (Neutral) and the ground wire to GRD. Ground connection is essential! (see FIG 33 or FIG 34).
  • Page 39 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) 6. Re-install the terminal cover (see FIG 35 or 36) FIG 35 – HARDWIRE TERMINAL COVER RE-INSTALL 6KVA UPS FIG 36 – HARDWIRE TERMINAL COVER RE-INSTALL 10KVA UPS 7. In case of external batteries, ensure the battery cable is connected between the battery cabinet and the UPS as shown in FIG 20 or 25.

  • Page 40: Optional Power Distribution Units

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 37 – ADDITIONAL GROUND CONNECTION 6KVA UPS Optional Power Distribution Units A different power distribution set, equipped with Maintenance Bypass switch, can be installed on the rear side of the unit.
  • Page 41 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 38 – PDU REMOVAL 6KVA UPS 5. On the 10kVA model, loosen the four mounting screws (FIG 39) on the PDU cover and remove it. FIG 39 – PDU COVER REMOVAL 10KVA UPS 6.

  • Page 42: Startup

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 41 – PDU INSTALL 10KVA UPS The UPS is now ready to be started. STARTUP Startup 6kVA UPS 1. Ensure that all breakers on the UPS are off. 2. In case external battery packs are used, switch on the battery pack circuit breaker (FIG 42).

  • Page 43: Startup 10Kva Ups (Stand-Alone Not Parallel Systems)

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 43 – 6KVA PDU BYPASS SWITCH 4. Close all switches and breakers upstream from the UPS. 5. Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to “ON” position (FIG 44).
  • Page 44 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 47 – 10KVA BYPASS CIRCUIT BREAKER 4. Close all switches and breakers upstream from the UPS. 5. Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to “ON” position (FIG 48).

  • Page 45: Operation

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) OPERATION Normal Operation Conditions 1. The UTILITY INPUT is present and within the tolerance as show in Specification section of this manual. 2. The UPS is turned ON. 3. The LOAD does not exceed the capacity of the UPS.
  • Page 46 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 52 – 10KVA OUTPUT BREAKER 5. Turn the INPUT CIRCUIT BREAKER to OFF position (FIG 53 or FIG 54). FIG 53 – 6KVA INPUT BREAKER FIG 54 – 10KVA INPUT BREAKER 6.

  • Page 47: Maintenance Bypass

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Maintenance Bypass It is possible to bypass the UPS for maintenance purposes using the Maintenance Bypass Switch on the 6kVA PDU or use the standard bypass built into the 10kVA model. If required, proceed with the following steps: 1.

  • Page 48: 10Kva Parallel Installation And Operation

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) After the UPS is shutdown or in “External Bypass” condition, the residual DC voltage in the unit will be eliminated within 5 minutes. Once the maintenance is performed on the UPS, resume normal conditions by following these steps: 1.

  • Page 49: Installation Of A Parallel System

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) NOTE The units connected in parallel must be the same power rating and must have the same output voltage setting (i.e. 120V-120V not 120V-127V). The paralleling cable delivered with each 10kVA UPS allows you to connect up to (3) 10kVA UPS together in a parallel system.
  • Page 50 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 59 – 10KVA UPS PARALLEL SYSTEM DIAGRAM EXAMPLE Use insulated copper input and output wiring, rated 90°C (194°F) wire size based on the ampacities given in Tables 310-16 of the National Electrical code, ANSI/NFPA 70-1993. Specified in table 2 and table 3.

  • Page 51: Installing The Parallel Connection

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Installing the parallel connection NOTE Ensure that the UPS is isolated prior to installation; no live input source may be connected to the UPS during the installation procedure. Open all the input/output switches/breakers on the power distribution and ensure no one is able to close them during this installation step.

  • Page 52: Startup 10Kva Ups Parallel System

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) 4. For a quick start of the system, proceed to the Startup section of this manual. 5. Each UPS needs a different configuration of the DIP switch as identification of unit in the parallel system (FIG 63).

  • Page 53: Switching The Ups Off

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Switching the UPS OFF 1. Make sure that the load has been shut down in an orderly manner. 2. Turn the OUTPUT CIRCUIT BREAKER to OFF position (FIG 65). 3. Press the keypad (FIG 64) for 1 second to switch the UPS to BYPASS.
  • Page 54 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 66 – 10KVA INPUT BREAKER 6. In case EXTERNAL BATTERY PACKS are connected, switch the BATTERY PACK CIRCUIT BREAKER to the OFF position, and disconnect battery cabling at the rear of the UPS.

  • Page 55: Status And Alarm Indications

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) STATUS AND ALARM INDICATIONS INDICATORS ON FRONT PANEL SITUATION STANDBY ––– ––– NORMAL ––– ––– OPERATION ––– ––– OVERLOAD − − − ––– ––– WARNING ––– 1/0.5 SEC BATTERY NOT − − −...

  • Page 56: On Bypass

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) MUTE BUZZER = PRESS BUTTON “|” BRIEFLY On Bypass The UPS is equipped with an automatic bypass switch. This switch automatically transfers the load to the utility input power if the UPS is unable to deliver the demanded output power due to overload or over temperature.

  • Page 57: Bypass Out Of Limits

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Bypass Out of Limits The input utility voltage or input utility frequency is outside bypass tolerance but inside UPS input tolerance. Bypass operation is inhibited: if for whatever reason the UPS is not able to deliver the required output, output power is lost.

  • Page 58: Alarm Priority

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Alarm Priority ‘General alarm’ comprises a group of alarms; the buzzer behavior indicates the priority of the generated alarm. Battery not connected 1 / 0.5 secs.: Overload 1 / 4 secs.: General Alarm 1 / 60 secs.:...

  • Page 59: Standby

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) In FAULT MODE, the UPS is “forced” on bypass or standby. After having solved the cause of the fault condition, you have to press the UPS OFF button for 0.5 seconds to switch the UPS to normal mode or restart the unit.

  • Page 60: No Load Shutdown

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) restored by closing or opening the contact. Press UPS OFF button 2 times within 4 seconds to be able to restart the unit. No Load Shutdown If no load shutdown is enabled, if the load is less than 5% and in case of utility failure, the UPS will switch off, avoiding a deep discharge of the batteries and output power is lost.

  • Page 61: Communication

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) battery runtime is not acceptable. NOTE It is possible to reset the battery test, by pressing the UPS OFF switch for 0.5 sec. The UPS will switch to bypass mode. COMMUNICATION DB9 Communication Port The RS232 port is a plug-in interface port, which enables advanced communication between the UPS and a computer via a serial cable (FIG 68) and UPS Monitoring Software.

  • Page 62: Snmp Interface Card (Option)

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) For more information regarding possible settings, please refer to the HELP manual on the UPS Monitoring Software CD. SNMP Interface Card (Option) This card allows the data interface to be connected directly to an Ethernet network. The card is fitted into the SNMP Card Slot.

  • Page 63: Maintenance

    Proper disposal or recycling of the batteries is required. Refer to your local codes for disposal requirements. Xtreme Power Conversion Corp, in compliance with environment protection recommends that the UPS equipment, at the end of its service life, must be Xtreme Power Conversion®...

  • Page 64: Batteries

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) recycled conforming to the local applicable regulations. Batteries The service life of the batteries in this UPS and BP is from 3 to 5 years, depending on the operating temperature and number of discharge cycles.
  • Page 65 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 69 – FRONT COVER REMOVAL 3. Grab hold of the battery tray and slide it out. (FIG 70). Be careful during this operation and consider the weight of the battery. FIG 70 – BATTERY TRAY REMOVAL 4.

  • Page 66: Internal Battery Replacement - 10Kva Model

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) NOTE To avoid battery malfunction, in case of additional batteries connected, all battery packs have to be replaced! It’s not possible to replace only 1 pack. Avoid connection between new and old battery packs.

  • Page 67: Power Unit Maintenance

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) FIG 72 – BATTERY TRAY REMOVAL 5. Unpack the 2 new battery trays from their boxes. 6. Place the battery trays side by side in front of the battery compartment, aligning the rear connector to the front panel.

  • Page 68: Power Unit Replacement - 6Kva Model

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Power Unit Replacement – 6kVA Model 1. Switch the UPS to manual bypass. 2. Loosen the 3 mounting screws on the PDU and slide it out from the power module (FIG 73).

  • Page 69: Troubleshooting

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) 3. Loosen the 3 mounting screws of the internal battery cover and remove it (FIG 70). 4. Loosen the 5 mounting screws of the power module cover and remove it (FIG 70).
  • Page 70 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) PROBLEM POSSIBLE CAUSE SOLUTION No display Input utility switched off Switch on input utility power No alarm No input utility voltage present Inspect incoming utility circuit, (UPS switched off) consult qualified electrician...

  • Page 71: Specifications

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) SPECIFICATIONS MODEL XPRT-6kVA XPRT-10kVA INPUT Voltage 240/120V, 208/120V, 230/115V, 200/100V Capacity VA (W) 6000 VA (4200 W) 10000 VA (8000 W) Frequency 40 – 79 Hz Power Factor Greater than 0.97 Topology...
  • Page 72 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) MODEL XPRT-6kVA XPRT-10kVA ENVIRONMENT Operating Temperature 0 - 40ºC (32 - 104ºF) Audible Noise < 55dba Altitude 11500 ft (3500 m) above sea level WARRANTY Warranty Three years electronics / Three years batteries...

  • Page 73: Shipping List

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) SHIPPING LIST 1. (1) UPS 2. (1) User’s and Installation Manual 3. (1) 6 ft USB-DB9 adaptor cable 4. (1) UPS Monitoring Software CD 5. (2) sets of tower brackets 6. (2) sets of horizontal mounting brackets Xtreme Power Conversion®...

  • Page 74: Obtaining Service

    3. Call your dealer for assistance. If you cannot reach your dealer, or if they cannot resolve the problem, call Xtreme Power Conversion Corp Technical Support at 800.582.4524 or 720.292.1217. Technical support inquires can also be made at support@xpcc.com. Please have the following information available BEFORE calling the Technical Support Department: a.

  • Page 75: Xtreme Power Conversion ® (Xpc) Corporation Limited Warranty

    XPC Corporation or a XPC Corporation authorized representative before or after delivery with regard to the use or application of Xtreme Power Conversion equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation and circumstances, but it is used at the recipient’s sole risk.

  • Page 76: Xtreme Power Conversion ® Load Protection Policy

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) XTREME POWER CONVERSION LOAD PROTECTION POLICY ® For Standard EPC 120, 208 and 240 Volt Products used in the United States and Canada THIS POLICY IS NOT A WARRANTY. REFER TO THE XPC CORPORATION, INC. LIMITED WARRANTY FOR INFORMATION CONCERNING THE WARRANTY FOR YOUR XPC PRODUCT.
  • Page 77 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) The Load Protection Policy does not apply if the Product has been operated in a failure mode or not in compliance with XPC operating instructions in the Product user's manual, or if the Connected Equipment has not been operated in compliance with the instructions and manuals of its manufacturer/vendor.

  • Page 78: Appendix A - Snmp/Web Card (Optional)

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) authorized service center directly to discuss repair costs and damage to the Connected Equipment to determine if it was caused by a Power Disturbance and the right to request that the service center forward the Connected Equipment or...

  • Page 79: Leds

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) LEDs The front panel LEDs have the following meaning: STATUS MEANING LAN/NETWORK NO LAN CONNECTION DETECTED LAN CONNECTION ESTABLISHED, NO COMMUNICATION BLINK LAN CONNECTION ESTABLISHED, RECEIVE OR TRANSMIT ACTIVE UPS / FAIL...

  • Page 80: Architecture

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Architecture FIG 78 – COMMUNICATIONS ARCHITECTURE Xtreme Power Conversion® (XPC) Corporation Page 80...

  • Page 81: Installation

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Installation NOTE! Strictly observe the ‘UPS Safety Rules’. Read carefully the main sections of this UPS User’s Manual before installing or operating the equipment. If any problems are encountered with the installation procedure, please contact support@xppc.com...

  • Page 82: Interfaces

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) · Make all necessary connections (see Fig. 75 on previous page). · Switch on the UPS or go back to normal from maintenance bypass. Interfaces UPT 10/100 – RJ45 Port Connection to an Ethernet 10/100 Mbps network using a UTP cable.
  • Page 83 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) The quick network configuration menu provides a simple interface for basic network configuration. For all other settings the user-friendly web interface is recommended. Note: Saving the settings Apart from some network parameters, most settings are immediately active. However, the card will revert to the last saved settings at reboot.
  • Page 84 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) The card can be configured to obtain these settings automatically using DHCP or BOOTP protocols, or to use static addresses (manual configuration). Xtreme Power Conversion® (XPC) Corporation Page 84...

  • Page 85: Access

    XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Default Configuration The SNMP/Web Card comes with a pre-configured MAC address, with the following format: 00:12:93:fx:xx:xx 00:12:93 identifies the manufacturer x:xx:xx is a unique code for every card The MAC address is written on a label sticker on the SNMP/Web Card.
  • Page 86 XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Xtreme Power Conversion® (XPC) Corporation Page 86...

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