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F LY E R
F O L D I N G C A R G O O W N E R ' S M A N U A L
T M

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Summary of Contents for Radio Flyer FLYER FOLDING CARGO

  • Page 1 F LY E R F O L D I N G C A R G O O W N E R ’ S M A N U A L...
  • Page 3 As an extension of the Radio Flyer® brand, Flyer™ products are created with the same beautiful design and quality that has inspired our work for over a century. We hope your new Flyer™ Folding Cargo offers a fun, sustainable, and convenient way to get out and explore your world.
  • Page 5: Table Of Contents

    TA B L E O F C O N T E N T S Important Safety Instructions Getting Started Assembly Instructions Accessories Adjusting Bike Fit Proper Bike Usage Operating Instructions Handlebar Display Flyer™ Smartphone App Flight Speed Battery Motor Control Riding &...
  • Page 7: Important Safety Instructions

    Important Safety Instructions S A F E T Y W A R N I N G S WARNING! When using this product, basic precautions should always be followed including the following: • Read all safety warnings and instructions before using the product. Failure to follow warnings and instructions may result in serious injury or death.
  • Page 8: Getting Started

    Remove all protective packaging material and carefully cut all zip-ties to avoid damaging the paint. Verify that you have all of the components listed below. Contact Radio Flyer Customer Service if any components are missing.
  • Page 9 Step 2: Install kickstand A. Unfold the bike frame until the front and rear frames are aligned. B. Push the frame folding latch closed until you hear a click. C. Make sure the bike is leaning against a stable surface with the left side of the bike facing outward.
  • Page 10 Step 3: Position handlebar stem Your Flyer™ eBike’s handlebar stem is designed to be adjusted for optimal comfort. While holding the front wheel in place, rotate the stem to the rough location depicted below. Align the line decals on the frame, stem, and fork to ensure that the stem is assembled straight.
  • Page 11 Step 4: Install handlebars Using the provided 5mm allen wrench, loosen the two stem clamp bolts. Place the center of the handlebar in between the stem clamps. Rotate the handlebars with the headlight facing down until both top clamp bolts can be accessed.
  • Page 12 Step 5: Adjusting headlight Check to make sure the headlight wire is fully installed to the headlight. (Note: if the headlight does not turn on, make sure the headlight wire is installed in the correct orientation by aligning the small rib on both connectors.) Adjust the angle of the headlight beam to illuminate the road ahead, while ensuring the light will not blind or obscure the vision of oncoming traffic or pedestrians.
  • Page 13 Step 6: Install right pedal Install washer onto the right pedal before installing. Thread the right pedal to the crank arm by turning the axle bushing clockwise by hand. Use the provided 15mm wrench to tighten the pedal to 35 Nm. Note: We recommend applying pedal grease to the threads prior to installation.
  • Page 14: Accessories

    A C C E S S O R I E S Radio Flyer carries a full line of custom accessories to enhance the usability of the your eBike. Please refer to the instruction sheets provided with each accessory to ensure proper assembly.
  • Page 15: Adjusting Bike Fit

    A D J U S T I N G S E AT H E I G H T The seat height should be set based on your personal preference. The initial seat position can be set by first placing the ball of your foot on the pedal with the crank arm in its lowest position.
  • Page 16 A D J U S T I N G S T E M H E I G H T The stem height should be set based on your personal preference. The proper stem position is important to avoid back strain. WARNING! The stem post must be inserted to the minimum insertion mark.
  • Page 17: Proper Bike Usage

    Proper Bike Usage F O L D I N G A N D U N F O L D I N G T H E P E D A L S WARNING! Always use the bike when the pedals are unfolded. Riding the bike with folded pedals could cause injury or death.
  • Page 18 F O L D I N G T H E B I K E F R A M E Note: Ensure the bike is on flat ground and the kickstand is deployed before folding. Remove any accessories attached to the bike that could inhibit the folding. Slide the round switch on the frame folding latch.
  • Page 19 D E P L O Y I N G A N D R E T R A C T I N G T H E K I C K S TA N D WARNING! Make sure the kickstand is deployed before loading and unloading kids or cargo from the bike.
  • Page 20: Operating Instructions

    Operating Instructions H A N D L E B A R D I S P L AY km/h...
  • Page 21 Display Controls Location Description Operating Instructions PAS Increase Button Tap to increase pedal assist level Headlight Power Button Tap to turn headlight on/off Power Button Push and hold to turn display on/off Tap to decrease pedal assist level PAS Decrease Button Push and hold to enable walking mode Display Icons Location...
  • Page 22: Flyer™ Smartphone App

    F LY E R ™ A P P U S A G E In order to download the Flyer™ app for your Flyer™ Folding Cargo, scan the QR codes below or search “Flyer TM” in the App Store or Google Play Store. Power on the eBike and ensure your mobile device has Bluetooth turned on.
  • Page 23: Flight Speed Battery

    Removing the Battery Note: The battery should only be removed when the bike is stationary and powered off. Failure to do so could result in damage to the battery or electrical system of the bike. Insert the provided key into the battery lock. If you own multiple Flyer™ bikes, please ensure the 4-digit codes on the key and lock are matching.
  • Page 24 Install Bluetooth Tag (optional) The bike includes a holder that can house one Bluetooth location tag as a security feature. The tag must be purchased separately and activated prior to installation. For a list of compatible tags, visit flyer.radioflyer.com or contact customerservice@ radioflyer.com You can access the Bluetooth tag holder by removing the battery and locating the tag pocket on the dock.
  • Page 25 Charging the Battery The Flight Speed battery can be charged while installed in the bike or when removed from the bike frame. Before charging, ensure the battery is off by powering off the display as described in the “Handlebar Display” section above. If removing the battery to charge, lay it down on a stable flat surface.
  • Page 26: Motor Control

    M O T O R C O N T R O L Pedal Assist System (PAS) The pedal assist system (PAS) augments your natural pedaling action by providing an additional boost from the motor. Using the “+” and “-“ buttons on the display, you can control the level of assistance provided by the motor.
  • Page 27: Riding & Safe Operating Guidelines

    Riding & Safe Operating Guidelines It is the owner’s sole responsibility to ensure safe riding. Among other things: • Always obey road and traffic laws as applicable in your local area. • Before riding in more dynamic conditions, practice and familiarize yourself with the operations of the eBike, including braking, pedal assist, and throttle.
  • Page 28 • Ensure the stem is securely connected to the eBike and the stem cannot be moved. Stem • Confirm the adjustment lever is fully tightened and locked. • Verify the stem is properly adjusted to fit your height. • Ensure the seat is securely connected to the eBike and the seat cannot be moved.
  • Page 29: Maintenance

    • Any changes to the Flyer™ eBike that are not specifically approved by Radio Flyer Inc. could cause unsafe riding conditions and may void your warranty.
  • Page 30 T U N I N G T H E F R A M E Open the frame latch handle. Using a 2.5mm allen wrench, loosen the set screw located on the underside of the latch pin. Adjust the length of the latch screw using a 3mm allen wrench. Rotate the screw clockwise to decrease the latching force.
  • Page 31 T U N I N G T H E S T E M C L A M P WARNING: If you feel that the stem is loose while riding, scan the QR code for instructions on how to tune it properly. The stem latch should be clamped securely while riding, and there should not be a gap between the faces of the hinge.
  • Page 32: Moving And Storage

    E B I K E B AT T E R Y R E C Y C L I N G Radio Flyer is a proud member of the first industrywide e-bike battery recycling program, administered by Call2Recycle, the largest, most reliable battery recycling program in the U.S., and endorsed by PeopleForBikes, a national bicycling advocacy...
  • Page 33: Troubleshooting

    Troubleshooting Issue Possible Reason Corrective Action Recharge the battery using the manufacturer The battery has been fully drained provided charger Remove the battery from the eBike; reinsert The battery is not fully seated or installed the battery and fully seat it into the battery’s into its dock The eBike does dock to ensure a connection...
  • Page 34 If your display shows any of the following error code numbers, please try the related corrective action. If the error code remains, please see the troubleshooting information at flyer.radioflyer.com or contact the Radio Flyer Customer Service Team. Error...
  • Page 35: Warranty

    F LY E R ™ F O L D I N G C A R G O What is covered? Radio Flyer Inc. warrants that its Flyer™ e-Bike will be free from defects in material and workmanship occurring under normal use for a period limited to one (1) year from the date of the original purchase.
  • Page 36 Notify Radio Flyer Inc. of a Covered Component damaged in the shipping process within thirty (30) days of your receipt of the e-Bike; Provide Radio Flyer Inc. with a dated picture of the damaged Covered Component; and Return all original packaging and paperwork included with the e-Bike Radio Flyer Inc.
  • Page 37: Fcc Statement

    INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL RADIO FLYER INC. OR ITS SUPPLIERS BE LIABLE TO YOU OR ANY THIRD PARTY FOR ANY INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL OR EXEMPLARY DAMAGES...
  • Page 38: Battery & Charger Safety

    • Do not use if the power cord is frayed, has broken insulation, or any other signs of damage. • If the plastic on the battery breaks or cracks, stop use and call Radio Flyer Customer Service. • Examine the charger and battery before each use and replace if wear or damage is found.
  • Page 39 • To reduce the risk of fire, connect only to a circuit provided with 15 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70. • When charging is complete, disconnect the charger from the wall outlet and the battery.

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