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Tel: +43 (0) 7249 / 46 443 www.austroflamm.com info@austroflamm.com Edited by: Olivera Stojanovic Illustrations: Konstruktion Text: Technical department (Austroflamm) Copyright All Rights reserved. The contents of these instructions may be reproduced or distributed only with the consent of the publisher! Printing, spelling and typographical errors reserved.
Operating manual Folding corner fireplace inserts Contents Contents General information ............................Copyright.............................. Regulations to be observed ....................... Purpose of the manual ............................Storing the manual ..........................Structure of the manual........................Images used ............................Versioning............................. Abbreviations ............................Safety ..................................10 Meaning of the safety instructions..................... 10 General safety instructions .........................
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Contents Operating manual Folding corner fireplace inserts Fuel quantity............................34 Installation instructions ............................35 Installation in front of, or next to, a wall requiring protection............35 Convection claddings ......................... 37 Convection chamber........................... 37 Open fireplace system ........................38 Closed fireplace system (hypocaust) ....................38 Protecting the installation floor......................
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Operating manual Folding corner fireplace inserts Contents 13.7 Heating in the transitional period...................... 70 13.8 Heating with a ceramic flue (secondary heating surface)............... 70 13.9 Operating mode ..........................70 14 Commissioning..............................71 14.1 First start-up............................71 15 Cleaning ................................72 15.1 Cleaning fireplace insert, fuel gas flues....................
Operating manual Folding corner fireplace inserts General information You have decided in favour of an Austroflamm fireplace insert. Congratulations on your decision and thank you for your trust. Correct operation and care are essential for trouble-free operation and long service life. Likewise, please follow the instructions in the operating manual.
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Operating manual Folding corner fireplace inserts 1 | General information • State building regulations of the individual federal states or countries. • Heating regulations of the individual federal states or countries. • Technical rules of the stove- and air heating constructors trade association (TR OL) or technical rules of other countries •...
Please read this manual before using commissioning or installation. Storing the manual Store this manual in case you need it. The current version of the manual can be found on-line at our homepage www.austroflamm.com. Structure of the manual The table of contents can be found on page 3.
3 | Safety Operating manual Folding corner fireplace inserts Safety In this manual we give you numerous safety instructions for the safe operation of your fireplace insert. These instructions are characterized differently as follows, depending on their importance: Meaning of the safety instructions NOTICE Particular behaviour and/or activities that are required for safe working.
Operating manual Folding corner fireplace inserts 3 | Safety Safety distance No flammable objects may be placed within the radiation area of the fireplace insert up to a certain distance (see Technical Data) measured from the front edge of the fire- box opening (a minimum clearance in the Technical Data).
Operating manual Folding corner fireplace inserts Product overview Intended use The Austroflamm fireplace inserts described in this manual are manufactured and tested with a type A1 self-closing and locking door under EN test EN 13229. NOTICE Operation is only permissible with the door closed.
Operating manual Folding corner fireplace inserts Technical Data Technical data under Directive (EN) 2015/118 + 2015/1186 5.1.1 38x38x57-K-2.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 38X38x57 K-2.0...
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Operating manual Folding corner fireplace inserts 5 | Technical Data Peat briquettes Briquettes made from a mixture of fossil fuels Other fossil fuels Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).
2 and 3.) Specifications are made here for the preferred fuel only. 5.1.2 55x55x51-K-3.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 55x55x51-K-2.0...
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Operating manual Folding corner fireplace inserts 5 | Technical Data Peat briquettes Briquettes made from a mixture of fossil fuels Other fossil fuels Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).
2 and 3.) Specifications are made here for the preferred fuel only. 5.1.3 55x55x57-K-3.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 55x55x57-K-2.0...
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Operating manual Folding corner fireplace inserts 5 | Technical Data Peat briquettes Briquettes made from a mixture of fossil fuels Other fossil fuels Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).
2 and 3.) Specifications are made here for the preferred fuel only. 5.1.4 55x55x68-K-3.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 55x55x68-K-2.0...
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Operating manual Folding corner fireplace inserts 5 | Technical Data Peat briquettes Briquettes made from a mixture of fossil fuels Other fossil fuels Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).
2 and 3.) Specifications are made here for the preferred fuel only. 5.1.5 63x40x42-K-2.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 63x40x42-K-2.0...
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Operating manual Folding corner fireplace inserts 5 | Technical Data Peat briquettes Briquettes made from a mixture of fossil fuels Other fossil fuels Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).
5 | Technical Data Operating manual Folding corner fireplace inserts Specification mg/m³ for heated filter method (in compliance with Annexe III, number 4, letter a, sec- tion i, point 1) or g/kg for measurement in dilution tunnel (in compliance with Annexe III, number 4, let- ter a, section i, point 2 and 3.) Specifications are made here for the preferred fuel only.
Operating manual Folding corner fireplace inserts 5 | Technical Data Specifications for fire- and heat protection (specifications in mm, Promasil 950 KS) Insulation layer thicknesses 38x38x57 K 55x55x K 63x40x42 K Insulation layer thicknesses at ceiling [mm] in accordance with the normal regional installation standards (e.g.
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5 | Technical Data Operating manual Folding corner fireplace inserts The following points are to be observed for exterior air conduits: • do not create a bend, as the cross-section will be reduced • keep cross-section constant • The free air passage at the air grille must not be less than the actual cross-section of the recom- mended external air duct •...
Operating manual Folding corner fireplace inserts 6 | Transport, handling and storage Transport, handling and storage Transport Immediately checked the goods delivered for complete- ness and damage in transit. Before installing the fireplace insert, check that all movable parts are working. Any defects before the installation of the fireplace insert must be reported.
6 | Transport, handling and storage Operating manual Folding corner fireplace inserts Storage The fireplace insert must be stored in a dry room/warehouse. Protect against dirt, heat and moisture. The following illustrations are attached to the crate and must be observed: •...
Observe the guidelines on fire safety, such as thermal insulation and air grille sizes. DANGER Fire hazard Operating your Austroflamm fireplace insert with too high a fuel feed will create a risk of the chimney and adjacent components or furniture overheating. Combustion air supply For heat-producing appliances that draw their combustion air from the installation room an adequate supply of combustion air into the room must be provided.
(see state building regulations). Requirements to be met by the chimney Before set-up or installation of the Austroflamm fireplace insert, the chimney must be checked for its size and quality under the existing local regulations (respectively state building regulations, heating regulations and DIN 18160, Part 1).
Multiple occupancy All Austroflamm fireplace inserts in this manual have been checked and approved under DIN EN 13229 with self-closing and locking door (designated BA1). Appliances intended to operate BA1 can be connected to a multiple-occupied chimney (if multiple occupancy is possible). The calculation is made according to DIN EN 13384 Part 2.
8 | Fuel material/-quantity Operating manual Folding corner fireplace inserts Fuel material/-quantity Fuel material Wood Many of our native types of wood can, after being appropriately dried, be burnt CO2-neutral in heat- producing appliances. Wood stands out because it grows again, can be sustainably harvested, re- quires little or no extra external energy to be invested in the fuel, and has a short journey from the pro- ducer to the consumer, which provides an optimal climate balance.
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Operating manual Folding corner fireplace inserts 8 | Fuel material/-quantity Please observe at all times the maximum specified amount to be laid, even when putting on more wood! Otherwise your fire will not provide the desired efficiency - but above all considerable damage may be caused to your appliance, to gaskets and material and to the flue gas duct.
8 | Fuel material/-quantity Operating manual Folding corner fireplace inserts Approved fuel Dry, properly stored, unrefined log (preferably hard wood) is permitted as fuel for our hybrid stoves Round wood must be split at least once so that it lights better. The diameter of the split piece of wood must not exceed 7 cm.
Operating manual Folding corner fireplace inserts 9 | Installation instructions Installation instructions NOTICE Damage to the appliance The fireplace insert must not have any connection to the housing (minimum gap width 3 mm), as oth- erwise damage may be caused to the appliance. Installation in front of, or next to, a wall requiring protection 9 10 Fig. 6: Set-up in front of/next to a wall to be protected...
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9 | Installation instructions Operating manual Folding corner fireplace inserts Fig. 7: Set-up in front of/next to a wall to be protected Wall / building wall Thermal insulation layer (flue pipe) Connector Thermal insulation layer (rear panel) Convection room Exterior air intake Concrete slab at least 6 cm (only when being set Ceiling up on a ceiling to be protected)
Operating manual Folding corner fireplace inserts 9 | Installation instructions Convection claddings Model 38x38x57 K and 55x55x have no convection cladding. KV cladding 63x40x42 K right KV cladding 63x40x42 K left Convection chamber • If the convection cladding (appliance part) is not used, a convection space of at least 6 cm depth between fire- place insert (4) and insulation layer (16) to the rear and on both sides must be allowed for.
9 | Installation instructions Operating manual Folding corner fireplace inserts Convection air duct with convection cladding All convection air ducts must be made of dimensionally stable, non-flammable construction materials. The warm air pipes must be fixed firmly to the warm air-/(supply) collar of the convection cladding and the grilles (optimally with collar plate).
Operating manual Folding corner fireplace inserts 9 | Installation instructions Expansion joints There must be no direct connection between fireplace insert and cladding (11). Therefore all points of contact between appliance and cladding must be separated with a sealing tape (glass fibre tape). Therefore neither must the frame (23) rest on the appliance or be screwed, bolted or welded to it.
9 | Installation instructions Operating manual Folding corner fireplace inserts 9.13 Fire protection Fire protection within the radiation area Forwards, upwards and to the sides of the firebox opening, the minimum clearance (seeTechnical Data) to components made of flammable construction materials or flammable components as well as furniture must be complied with.
Operating manual Folding corner fireplace inserts 9 | Installation instructions Insulation materials Delivery Insulation capacity Upper maximum applic- Bulk density ation temperature Group Type Group Type Group Type Group In °C Group kg/m³ Mats, size Mineral fibre Channels -200 Fibres, Mats, size Glass fibre -250...
10 | Connection to ceramic flues Operating manual Folding corner fireplace inserts Connection to ceramic flues The specifications given in advance in respect of mounting instructions and installation regulations re- main valid (see distances, thermal insulation, exhaust pipe connection). The appliances are particularly suitable for installation with ceramic flues. However the faultless work- ing of the heating system is only guaranteed if the following points are observed: •...
10 | Connection to ceramic flues Operating manual Folding corner fireplace inserts 10.2 Connection to metallic secondary heating surfaces The specifications given in advance in respect of mounting instructions and installation regulations re- main valid (see distances, thermal insulation, exhaust pipe connection). The metallic heat exchanger can be placed to the left or right side or behind the fireplace insert.
Operating manual Folding corner fireplace inserts 11 | Installation Installation Installation must only be carried out by an authorized specialist company. Before installing the fireplace insert, check that all movable parts are working. Any defects before the installation of the fireplace insert must be reported. 11.1 Risks and hazards Protective equipment The following protective equipment must be used:...
11 | Installation Operating manual Folding corner fireplace inserts 11.2.2 Install the deflector plates. The Keramott elements of the fireplace insert are already preinstalled. Only the Keramott deflections need to be installed. 38x38x57 1) Hook the upper baffle plate (1) into the two support brackets 2) Place the lower baffle plate (2) on to the support bracket and the right side on to the side Keramott.
Operating manual Folding corner fireplace inserts 11 | Installation 63x40x42 K 1) Hook the upper baffle plate (1) into the two support brackets. 2) Install the middle baffle plates (2) into the elbow joints provided. 3) Place the lower baffle plate (3) on the left on to the sup- port bracket and on the right on to the side Keramott.
Operating manual Folding corner fireplace inserts 11 | Installation 11.2.4 Mounting the firebox door CAUTION Risk of crushing injury When removing the door, be careful not to trap your fingers/hand when the spring is released. 11.2.4.1 Removing the door 1) Open door up to 80 degrees. 2) Remove the locking plate above the spring.
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11 | Installation Operating manual Folding corner fireplace inserts 11.2.4.3 Converting the door to right-hand hinge Conversion of the door to right-hand hinge is possible for models 38x38x57 K and 55x55x. Conversion is illustrated using the model 38x38x57 K. Conversion is analogous for the model 55x55x. 1) Remove door, as described in the section Removing the door [} auf Seite 49].
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Operating manual Folding corner fireplace inserts 11 | Installation 4) Hook in the spring and tighten it until the bolt stops. ð 9 mm projection! 5) Detach covers (1) and mount on the other side. Fig. 26: Remounting the covers The next three steps are only necessary for the Model 38x38x57 K.
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11 | Installation Operating manual Folding corner fireplace inserts 7) At the top on the inside of the door, screw out the grub screws. Fig. 28: Screwing out the grub screws 8) Remove the lower reflectors and mount them at the top with the screws, in the places where the grub screws were screwed out.
Operating manual Folding corner fireplace inserts 11 | Installation 11.2.5 Converting the flue pipe bracket 1) Remove cover (1) on the side or at the rear. 2) Remove flue pipe bracket (2). Fig. 31: Removing cover and flue pipe bracket 3) Replace parts and reinstall. Fig. 32: Changing the parts Fig. 33: Parts changed over...
11 | Installation Operating manual Folding corner fireplace inserts 11.2.6 Installing the Heat Memory System (HMS) 11.2.6.1 HMS 38x38x57 K 1) Mount HMS holder (1) with the screws. 2) Attach HMS brick (2) to the HMS mounting (1). 3) Fasten HMS brick with Taptite (3) and the washers (M8+M6).
Operating manual Folding corner fireplace inserts 11 | Installation 11.2.7 Mounting large top storage box 1) Loosen hexagon nuts, washers and clamping shoe (1). 2) Remove smoke collector. Fig. 37: Removing the smoke collector 3) Attach large top storage box to the bolts. Fig. 38: Attaching large top storage box to the bolts...
11 | Installation Operating manual Folding corner fireplace inserts 4) Place exhaust manifold (5) on to the top storage box and fasten it to the bolt (4) with clamping shoe (3), washer (2) and hexagon nut (3) . 5) If necessary, bring the smoke collector into the correct position.
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Operating manual Folding corner fireplace inserts 11 | Installation 3) Attach small top storage box to the bolts. Fig. 41: Attaching small top storage box to bolts 4) Place smoke collector (5) on to the small top storage box and fasten it to the bolt (4) with clamping shoe (3), washer (2) and hexagon nut (3) .
11 | Installation Operating manual Folding corner fireplace inserts 11.2.9 Mounting top storage bricks 1) Loosen hexagon nuts, washers and clamping shoe (1). 2) Remove smoke collector. Fig. 43: Removing the smoke collector 3) Attach bottom ring and fasten to the bolt with clamp- ing shoe, washer and nut.
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Operating manual Folding corner fireplace inserts 11 | Installation 4) If an exhaust sensor is used, it will be fastened with the M6x10 hexagon screw (2). Otherwise an M12x25 hexagon screw (1) is used instead of the sensor. Fig. 45: Fastening screws or sensor Only a certain quantity of storage bricks may be mounted.
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11 | Installation Operating manual Folding corner fireplace inserts 8) Place upper ring on the threaded rods and fasten with hexagon nuts and washers. Fig. 48: Fastening the upper ring 9) Place smoke collector on the upper ring and fasten with the clamping shoes (3), M8x60 hexagon screws (1), M8 washers (2) and M8 hexagon nut (4).
Operating manual Folding corner fireplace inserts 11 | Installation 11.2.10 Fitting the convection jacket 11.2.10.1 KV cladding 63x40x42 K 2.0 1) Screw in the M5x10 hexagon screws a little at the bot- tom of the fireplace insert. Fig. 50: Screwing in the hexagon screws a little.
11 | Installation Operating manual Folding corner fireplace inserts 4) Place the cover of the KV cladding on top and use the screws to fix it at the side and rear of the KV cladding. Fig. 53: Fixing the cover of the KV cladding 5) Attach the KV cladding (1) to the front of the fireplace insert and screw it to the cover from the top.
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Operating manual Folding corner fireplace inserts 11 | Installation 3) Carefully attach design frame to the fireplace insert and fasten with screws. 4) Install the doors. Proceed as described in the section Fitting the door [} auf Seite 49]. 5) Adjust door as necessary. Proceed as described in the section Adjusting the door [} auf Seite 64].
12 | Adjustments Operating manual Folding corner fireplace inserts Adjustments 12.1 Adjusting the door 1) Loosen the screws and move the bolt sideways to ad- just the door tilt angle. 2) The seal pressure can also be adjusted. 3) Then tighten the screws again. Fig. 57: Adjusting the door 4) The door goes below, set with the same screw.
Operating manual Folding corner fireplace inserts 12 | Adjustments 12.2 Adjusting the smoke collector 1) Loosen screws (1). 2) Turn the smoke collector (2) in order to bring it into the desired position. 3) Tighten screws (1) fully. Fig. 60: Turning the smoke collector into the desired position 4) Loosen screws (3).
13 | Handling Operating manual Folding corner fireplace inserts Handling 13.1 Controls The series of appliances are characterised by their extremely simple operation. Operation Convection outlet Door lock Convection inlet Combustion air controller Fig. 62: Operating functions on the appli- ance Combustion air controller + Maximum air feed for fast burning Low heat output...
Operating manual Folding corner fireplace inserts 13 | Handling Door latch – hinged door Unlocking 1) Press lock outwards ð Door frame is unlocked. ð Swing door out. Locking 2) In the open door position (opening angle > 20°), re- lease folding handle.
13 | Handling Operating manual Folding corner fireplace inserts Explosive substances It is strictly forbidden to burn or introduce highly flammable or explosive substances (empty aerosols and the like) into the firebox or to store them in the immediate vicinity of your fireplace insert. Risk of explosion! 13.4 Lighting the fire In order for the appliance to operate correctly and safely, ensure that the chimney builds up the re-...
Operating manual Folding corner fireplace inserts 13 | Handling 6) As soon as the logs have burned well all around after a few minutes, close the combustion air controller by approx. 50% (bring the regulator to the middle posi- tion) or close the throttle valve, if available, by 50% (handle to the left).
13.9 Operating mode We would particularly like to point out at this point that Austroflamm fireplace inserts must only be op- erated with doors closed. The best efficiency and thus optimal fuel efficiency is achieved in closed op-...
Operating manual Folding corner fireplace inserts 14 | Commissioning Commissioning 14.1 First start-up ü The initial commissioning of your fireplace insert should take place 4 weeks at the earliest after completion of the cladding, so that all cladding parts are able to dry out completely. 1) Remove all enclosed documents and appliance parts from the fireplace.
15.3 Cleaning the door window Spray window with glass cleaner and leave it for a moment to take effect. • We recommend cleaning the glass with our Austroflamm glass cleaner or a commercially available window cleaner. • Prevent door- or window seals from coming into contact with water or cleaner, since these will oth- erwise harden and in doing so lose their function.
Operating manual Folding corner fireplace inserts 16 | Help Help Problem Cause Solution The glass window is sooty Insufficient draft from time to time (depending on use) the window must be cleaned with glass cleaner Clarification with chimney sweeper (poss. extend chimney/measure draft) incorrect operation of the air control It is imperative that the air controller is operated in accordance with the...
16 | Help Operating manual Folding corner fireplace inserts Problem Cause Solution Ceramic windows become sooty Unsuitable wood used Use dry unrefined wood. See inform- very quickly ation about this in the Fuel section Operating temperature not reached Bring fireplace insert to the operat- ing temperature Sooting up of the window after 8- 10 hours of fires is normal...
18 | Dismantling Operating manual Folding corner fireplace inserts Dismantling For correct uninstallation and dismantling of the fireplace insert, contact your Austroflamm specialist dealer.
(Keramott), ceramic, sensors and baffle plates and dispose of them in the household waste. NOTICE For correct uninstallation and dismantling of the fireplace insert, contact your Austroflamm specialist dealer. Electric and electronic components Remove the electric and electronic components from the appliance by dismounting them.
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19 | Disposal Operating manual Folding corner fireplace inserts Handles and decorative elements made of metal If present, disassemble or remove handles and decorative elements made of metal and dispose of as metal scrap. Local disposal options must be observed.
For the replaceability of the warranty case the start-up log must be received by Austroflamm within one month at the latest of the initial commis- sioning. In order to make a claim on the warranty, repairs to your fireplace insert must only be car- ried out by a service engineer authorized by Austroflamm.
If you consent to the appropriate handling of your personal data for the following purposes, please tick this box. o I hereby agree that Austroflamm GmbH and AUSTROFLAMM Service GmbH & Co KG may send me service reminders and offers on other products from Austroflamm GmbH for the purposes of advert- ising via E-Mail/ SMS/ telephone.
Operating manual Folding corner fireplace inserts 22 | Start up log Start up log Operator / Customer Dealer / Engineer Name Company Street Street Town and postal code Town and postal code Telephone Telephone Email Email Fireplace insert Working Comments Model Serial number Technology...
23 | Service Report Operating manual Folding corner fireplace inserts Service Report Date Technicians Notes Work carried out, replacement parts installed...
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Operating manual Folding corner fireplace inserts 23 | Service Report Date Technicians Notes Work carried out, replacement parts installed...
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Vollständigkeit / completeness / completo / complet Geprüft von / checked by / controlled da / contrôlé par ____________________________________________________ Datum / date / data / date ____________________________________________________ AUSTROFLAMM GMBH Austroflamm-Platz 1 A- 4631 Krenglbach Tel: +43 (0) 7249 / 46 443 www.austroflamm.com info@austroflamm.com...