Austroflamm aquaHEAT 65x51 Operating Manual
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Austroflamm aquaHEAT 65x51 Operating Manual

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  • Page 1 Operating manual 65x51 aquaHEAT www.austroflamm.com...
  • Page 2 Printing, spelling and typographical errors reserved. The information in this document is subject to change without prior notice and should not be construed as a commitment by Austroflamm GmbH. Austroflamm GmbH assumes no responsibility for any errors that may appear in this document.

  • Page 3: Table Of Contents

    Operating manual 65x51 aquaHEAT Contents Contents General information ............................Regulations to be observed ....................... Copyright.............................. Information about the document ...................... Purpose of the manual............................Storing the manual ..........................Structure of the manual........................Images used ............................Versioning............................. Abbreviations ............................Safety..................................10 Meaning of the safety instructions.....................
  • Page 4 Contents Operating manual 65x51 aquaHEAT Requirements to be met by the installation room................29 Safety distance ............................. 30 Installing the fireplace insert ......................30 Combustion air supply........................30 Combustion air duct..........................31 Requirements to be met by the chimney ..................31 Multiple occupancy ..........................
  • Page 5 Operating manual 65x51 aquaHEAT Contents 15 Handling................................58 15.1 Controls..............................58 15.2 Before lighting the fire ........................59 15.3 Lighting the fire............................ 59 15.4 Heating..............................60 15.5 Adding firewood..........................60 15.6 Heating in the transitional period...................... 60 15.7 Operating mode ..........................60 16 Maintenance.................................

  • Page 6: General Information

    Operating manual 65x51 aquaHEAT General information You have decided in favour of an Austroflamm fireplace insert. Congratulations on your decision and thank you for your trust. Correct operation and care are essential for trouble-free operation and long service life. Likewise, please follow the instructions in the operating manual.

  • Page 7: Regulations To Be Observed

    Information about the document The information in this document is subject to change without prior notice and should not be con- strued as a commitment by Austroflamm GmbH. Austroflamm GmbH assumes no responsibility for any errors that may appear in this document.

  • Page 8: Purpose Of The Manual

    Please read this manual before using commissioning or installation. Storing the manual Store this manual in case you need it. The current version of the manual can be found on-line at our homepage www.austroflamm.com. Structure of the manual The table of contents can be found on page 3.

  • Page 9: Abbreviations

    Operating manual 65x51 aquaHEAT 2 | Purpose of the manual Abbreviations Abbreviation Meaning Heat Memory System Fireplace insert Ceramic flue Convection cladding Thermal discharge safety device Safety valve...

  • Page 10: Safety

    3 | Safety Operating manual 65x51 aquaHEAT Safety In this manual we give you numerous safety instructions for the safe operation of your fireplace insert. These instructions are characterized differently as follows, depending on their importance: Meaning of the safety instructions NOTICE Particular behaviour and/or activities that are required for safe working.
  • Page 11 • Before operating your fireplace insert, carefully read through the entire manual and observe the in- structions and warnings. • Austroflamm GmbH accepts no liability or responsibility for the connection to the chimney. For more information consult a chimney sweep and check your national, regional and local building regulations.

  • Page 12: Instructions For Installation In Hypocaust

    3 | Safety Operating manual 65x51 aquaHEAT • Sharp edges may be created during or after the installation of accessory parts. Please use suitable grinding or cutting tools to remove these sharp edges. • When doing anything on or with the fireplace insert, always wear protective gloves. Example: mov- ing the fireplace insert, assembling, disassembling, repairing, attaching accessories, etc.

  • Page 13: Din En 12828 Safety Features

    Operating manual 65x51 aquaHEAT 4 | DIN EN 12828 safety features DIN EN 12828 safety features General VL+SV TH_TAS Fig. 1: Safety features TH1 Thermowell G ½“ IG SVL Flow pipe for safety heat exchanger – R ½“ VL Flow pipe – R ¾“ TH_TA Thermowell for thermal discharge safety device –  G ½“ IG SV Safety valve – G ½“ IG SRL Return pipe for safety heat exchanger – R ½“...
  • Page 14 4 | DIN EN 12828 safety features Operating manual 65x51 aquaHEAT Fig. 2: DIN EN 12828 safety features 1 Austroflamm aquaHEAT 2 TAS servo valve 3 TAS thermowell with temperature sensor 4 TAS cold water supply 5 TAS safety heat exchanger...

  • Page 15: Thermal Discharge Safety Device (Tas)

    Operating manual 65x51 aquaHEAT 4 | DIN EN 12828 safety features Thermal discharge safety device (TAS) The thermal discharge safety device is built into the cold water pipe. No stop valves, flow rate limiters or similar may be installed in the cold water flow, in the thermal discharge safety device or in the outflow.

  • Page 16: Bar Safety Valve (Sv)

    4 | DIN EN 12828 safety features Operating manual 65x51 aquaHEAT 2.5 bar safety valve (SV) The aquaHEAT must be fitted with a 2.5 bar safety valve. The safety valve must be checked for its serviceability a year by a specialist! NOTICE Only the safety valve (SV) supplied may be used.

  • Page 17: Expansion Tank

    Operating manual 65x51 aquaHEAT 4 | DIN EN 12828 safety features Expansion tank The aquaHEAT must be fitted with an expansion tank if there are mixers and barriers between the fire- place insert and the existing system expansion tank. There must be no barriers between the boiler and the expansion tank! If the conditions listed above are not met, the fireplace insert must not be put into operation.

  • Page 18: Hydraulic Integration Into The Heating System

    5 | Hydraulic integration into the heating system Operating manual 65x51 aquaHEAT Hydraulic integration into the heating system Regulator Buffer tank Fig. 3: Hydr. integration 1 Thermal discharge safety device 2 Safety valve 3 Discharge, open and visible 4 Membrane expansion tank 5 Ventilator 6 Boiler drain 7 Recirculating pump...

  • Page 19: Product Overview

    6 | Product overview Product overview Intended use The Austroflamm fireplace insert described in this manual is manufactured and tested with a type A1 self-closing and locking door under EN test EN 13229. NOTICE Operation is only permissible with the door closed.

  • Page 20: Positioning Of The Type Plates

    The nameplate is located below the inlay stone/cast grate/ ash box in the firebox. Fig. 5: Nameplate Energy label -80% Austrof amm 65x51 aquaHEAT -60% -40% -20% 12,0 ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE · ENERGI 2015/1186 Fig. 6: aquaHEAT 65x51 energy label...

  • Page 21: Technical Data

    Technical Data Technical data under Directive (EU) 2015/1185 and del. as per Regulation (EN) 2015/1186 7.1.1 65x51-K- aquaHeat Contact details for the manufacturer or their authorised representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s):...
  • Page 22 7 | Technical Data Operating manual 65x51 aquaHEAT Particular precautions for assembly, installation or maintenance Described in the individual sections of the operating manual. Fuel Preferred Other suit- Space heating emis- Space heating emis- ηs fuel able fuel(s) [x%]: sions at nominal heating sions at minimum efficiency (*) heat output...
  • Page 23 Operating manual 65x51 aquaHEAT 7 | Technical Data Properties for exclusive operation with the preferred fuels Specification Symbol Value Unit Specification Symbol Value Unit Heat output Thermal efficiency (fuel efficiency) (based on the NCV) Nominal heat effi- Pnom thermal efficiency (fuel ef- ηth,nom ciency ficiency) at nominal heat...

  • Page 24: General Specifications, New

    7 | Technical Data Operating manual 65x51 aquaHEAT General specifications, new Dimensions and weight Height from [mm] 1254 Height to [mm] 1454 Width (body installation dimension) [mm] Depth [mm] Weight, basic appliance [kg] Weight, HMS [kg] Door frame height [mm] Door frame width [mm] Combustion chamber height [mm] Combustion chamber width [mm]...
  • Page 25 Operating manual 65x51 aquaHEAT 7 | Technical Data Output Water heat output Nominal heat efficiency, air [kW] (AquaHeat only) Nominal heat efficiency [kW] Maximum water operating pressure [bar] permissible fuel filling quantity [Kg] Minimum fuel throughput [kg/h] Maximum fuel throughput [kg/h] 3.26 Water capacity [l] (AquaHeat only) Permissible operating pressure max.

  • Page 26: Data For Measuring The Chimney/Flue

    7 | Technical Data Operating manual 65x51 aquaHEAT Data for measuring the chimney/flue Fireplace inserts with self-closing firebox doors. Description: Fireplace insert EN 13229 – A1 / A. For values see Technical data. When the draft is too great, the draft must be limited. Ensuring the correct draft is a matter for the stove/tiled stove builder.

  • Page 27: Transport, Handling And Storage

    Operating manual 65x51 aquaHEAT 8 | Transport, handling and storage Transport, handling and storage Transportation Every Austroflamm fireplace insert is packed for protection and environmental friendliness. The packaging consists of: • The pallet, • crate and • protective film. 1) The packaging consists of untreated local wood or materials.

  • Page 28: Storage

    8 | Transport, handling and storage Operating manual 65x51 aquaHEAT Storage The fireplace insert must be stored in a dry room/warehouse. Protect against dirt, heat and moisture. The following illustrations are attached to the crate and must be observed: • Fragile – always place upright – protect against moisture and store dry.

  • Page 29: Requirements To Be Met By The Place Of Installation

    Operating manual 65x51 aquaHEAT 9 | Requirements to be met by the place of installation Requirements to be met by the place of installation Requirements to be met by the installation room Fireplaces must not be set up in: • spaces in which the required combustion air supply is not guaranteed. •...

  • Page 30: Safety Distance

    Observe the guidelines on fire safety, such as thermal insulation and air grille sizes. DANGER Fire hazard Operating your Austroflamm fireplace insert with too high a fuel feed will create a risk of the chimney and adjacent components or furniture overheating. Combustion air supply For heat-producing appliances that draw their combustion air from the installation room an adequate supply of combustion air into the room must be provided.

  • Page 31: Combustion Air Duct

    (see state building regulations). Requirements to be met by the chimney Before set-up or installation of the Austroflamm fireplace insert, the chimney must be checked for its size and quality under the existing local regulations (respectively state building regulations, heating regulations and DIN 18160, Part 1).

  • Page 32: Multiple Occupancy

    Multiple occupancy All Austroflamm fireplace inserts in this manual have been checked and approved under DIN EN 13229 with self-closing and locking door (designated BA1). Appliances intended to operate BA1 can be connected to a multiple-occupied chimney (if multiple occupancy is possible). The calculation is made according to DIN EN 13384 Part 2.

  • Page 33: Fuel Material/-Quantity

    Operating manual 65x51 aquaHEAT 10 | Fuel material/-quantity Fuel material/-quantity 10.1 Fuel material Wood Many of our native types of wood can, after being appropriately dried, be burnt CO2-neutral in heat- producing appliances. Wood stands out because it grows again, can be sustainably harvested, re- quires little or no extra external energy to be invested in the fuel, and has a short journey from the pro- ducer to the consumer, which provides an optimal climate balance.
  • Page 34 10 | Fuel material/-quantity Operating manual 65x51 aquaHEAT Please observe at all times the maximum specified amount to be laid, even when putting on more wood! Otherwise your fire will not provide the desired efficiency - but above all considerable damage may be caused to your appliance, to gaskets and material and to the flue gas duct.

  • Page 35: Fuel Quantity

    Operating manual 65x51 aquaHEAT 10 | Fuel material/-quantity Approved fuel Dry, properly stored, unrefined log (preferably hard wood) is permitted as fuel for our hybrid stoves Round wood must be split at least once so that it lights better. The diameter of the split piece of wood must not exceed 7 cm.

  • Page 36: Installation Instructions

    11 | Installation instructions Operating manual 65x51 aquaHEAT Installation instructions NOTICE Damage to the appliance The fireplace insert must not have any connection to the housing (minimum gap width 3 mm), as oth- erwise damage may be caused to the appliance. 11.1 Set-up in front of or next to a wall to be protected Fig. 10: In front of or next to a wall to be protected 2 Heat insulation layer (flue pipe)

  • Page 37: Set-Up In Front Of Or Next To A Wall Not To Be Protected

    Operating manual 65x51 aquaHEAT 11 | Installation instructions 12 Heat insulation layer (ceiling) 13 Inlet air outlet grille 14 Circulation air intake grille 15 Shielding floor protection made of non-flam- mable building materials 16 Heat insulation layer (side wall) 17 Cladding (facing the room) 18 80 cm radiation area 19 Not applicable 20 Wall to be protected...

  • Page 38: Convection Chamber

    11 | Installation instructions Operating manual 65x51 aquaHEAT Concrete slab at least 6 cm (only when being set Ceiling up on a ceiling to be protected) Heat insulation layer (concrete) Combustion air collar Cladding (facing the room) Heat insulation layer (ceiling) Inlet air outlet grille Circulation air intake grille Shielding floor protection made of non-flam-...

  • Page 39: Open Fireplace System

    Operating manual 65x51 aquaHEAT 11 | Installation instructions 11.4 Open fireplace system • You can find the cross-section for the air outlet (14) and 50 cm air inlet (13) in the technical catalogue, the product data sheet from the homepage or the Technical Data section in this manual.

  • Page 40: Fireplace Surrounds

    11 | Installation instructions Operating manual 65x51 aquaHEAT 11.9 Fireplace surrounds The fireplace apron must not have any direct connection to the fireplace insert. It must be set up to be self-supporting. The manufacturer offers various frames (23) for this purpose. 11.10 Decorative beams The ornamental beams (24) are permissible at a distance of at least 1 cm in front of the cladding (11) and frame (23) of...

  • Page 41: Fire Protection

    Operating manual 65x51 aquaHEAT 11 | Installation instructions 11.13 Fire protection Fire protection within the radiation area Forwards, upwards and to the sides of the firebox opening, the minimum clearance (see Technical Data to components made of flammable construction materials or flammable components as well as furniture must be complied with.
  • Page 42 11 | Installation instructions Operating manual 65x51 aquaHEAT Insulation materials Delivery Insulation capacity Upper maximum applic- Bulk density ation temperature Group Type Group Type Group Type Group In °C Group kg/m³ Mineral fibre Channels Mats, -200 size 1 Glass fibre Fibres, Mats, -250...

  • Page 43: Electrical Wiring

    Operating manual 65x51 aquaHEAT 11 | Installation instructions 11.15 Electrical wiring There must be no electric cable runs in walls and ceilings within the installation area of the fireplace in- sert. 11.16 Fireplace inserts tested for balanced flue operation Flue pipe connection •...

  • Page 44: Installation

    12 | Installation Operating manual 65x51 aquaHEAT Installation Installation must only be carried out by an authorized specialist company. Before installing the fireplace insert, check that all movable parts are working. Any defects must be re- ported before the installation. In the following sections we will give you information on •...

  • Page 45: Procedure

    Operating manual 65x51 aquaHEAT 12 | Installation 12.1 Procedure 12.1.1 Placing the fireplace insert 1) Place appliance on prepared load-bearing base. 2) Adjust the four adjustable feet with an SW24 spanner. – Should the length of the threaded rod be insuffi- cient, the four mountings can be adjusted in height.
  • Page 46 12 | Installation Operating manual 65x51 aquaHEAT 2) Undo screws(2x). 3) Remove transport lock. 4) Insert baffle plate.

  • Page 47: Installing The Baffle Plate

    Operating manual 65x51 aquaHEAT 12 | Installation 12.1.3 Installing the baffle plate The Keramott elements of the fireplace insert are already preinstalled. Only the Keramott deflections need to be installed. 1) Remove Keramott (1). 2) Place baffle plate (2) on to the mounting (3) and rein- sert Keramott (1).

  • Page 48: Mounting The Firebox Door

    12 | Installation Operating manual 65x51 aquaHEAT 12.1.5 Mounting the firebox door CAUTION Risk of crushing injury When mounting or removing the door, be careful not to trap your fingers/hand when the spring is tightened or released. 12.1.5.1 Removing the door 1) Open door up to 80 degrees.
  • Page 49 Operating manual 65x51 aquaHEAT 12 | Installation 12.1.5.3 Converting to a right-hinged door 1) Lift door vertically until the lower door bolt is free. 2) Pull the bottom of the door towards you so that the bottom of the door is free. 3) Lower the door and release it from the upper mount- ing.

  • Page 50: Converting The Radiant Panels To A Right-Hand Stop

    12 | Installation Operating manual 65x51 aquaHEAT 5) Install spring and hinge on the other side. 6) Hook in the spring and tighten it until the bolt stops. ð 9 mm projection! 7) Rotate door by 180° and install it as described in the step Installing the door.
  • Page 51 Operating manual 65x51 aquaHEAT 12 | Installation 2) Bend open all tabs using slotted screwdriver. Fig. 25: Bending open the tabs 3) Install the sheet metal heat deflector on the right-hand side and bend the tabs to the frame using the pliers. 4) Reinstall all parts.

  • Page 52: Converting The Combustion Air Connection Piece

    12 | Installation Operating manual 65x51 aquaHEAT 12.1.7 Converting the combustion air connection piece The combustion air is fed through a collar. The combustion air adjustment and conversion of the collar is carried out by the operator. 12.1.8 Mounting the design frame 1) Open door.

  • Page 53: Mounting The Flat Elbow

    Operating manual 65x51 aquaHEAT 12 | Installation 12.1.9 Mounting the flat elbow 1) Remove the screws and slide the top cover (1) slightly forward. Fig. 29: Loosening the screws 2) Attach the flat elbow to the bottom of the fireplace in- sert and place the connection from the fireplace insert into the flat elbow.

  • Page 54: Adjustments

    13 | Adjustments Operating manual 65x51 aquaHEAT Adjustments 13.1 Adjusting the door 1) Loosen the screws and move the bolt sideways to ad- just the door tilt angle. 2) The seal pressure can also be adjusted. 3) Tighten the screws again. Fig. 32: Adjusting the door 4) The door goes below, set with the same screw.
  • Page 55 Operating manual 65x51 aquaHEAT 13 | Adjustments ü The screw (1) must be set in the centre so that the door seals properly and the notch on the handle engages properly (2). 7) The adjustment for the screw at the screw (1) can be made using the screws and the plate.

  • Page 56: Commissioning

    14 | Commissioning Operating manual 65x51 aquaHEAT Commissioning 14.1 First start-up ü The initial commissioning of your fireplace insert should take place 4 weeks at the earliest after completion of the cladding, so that all cladding parts are able to dry out completely. 1) Remove all enclosed documents and appliance parts from the fireplace.
  • Page 57 Operating manual 65x51 aquaHEAT 14 | Commissioning Checking the thermal discharge safety device (TAS) 1) Check and open the TAS servo valve by pressing the red button. 2) Then after releasing the button check that the valve closes tightly. 3) Once during the first functional test after the installation of a new TAS servo valve the functioning should be tested via temperature.

  • Page 58: Handling

    15 | Handling Operating manual 65x51 aquaHEAT Handling 15.1 Controls The series of appliances are characterised by their extremely simple operation. Operation Convection outlet Door lock Convection inlet Combustion air controller Fig. 35: Operating functions on the appli- ance Combustion air controller + Maximum air feed for fast burning Low heat output Average heat output...

  • Page 59: Before Lighting The Fire

    Operating manual 65x51 aquaHEAT 15 | Handling 15.2 Before lighting the fire The stove can only function properly if there is sufficient combustion air coming to the room of installa- tion (the appliance), specially if several firing installations are being operated at the same time. Ensure sufficient air supply before heating up.

  • Page 60: Heating

    To prevent resistance in the firebed, the ashes should be removed more frequently. 15.7 Operating mode We would particularly like to point out at this point that Austroflamm fireplace inserts must only be op- erated with doors closed. The best efficiency and thus optimal fuel efficiency is achieved in closed op-...

  • Page 61: Maintenance

    Operating manual 65x51 aquaHEAT 16 | Maintenance Maintenance Have the maintenance carried out by an Austroflamm dealer or an Austroflamm service engineer.

  • Page 62: Cleaning

    17.3 Cleaning the door window Spray window with glass cleaner and leave it for a moment to take effect. • We recommend cleaning the glass with our Austroflamm glass cleaner or a commercially available window cleaner. • Prevent door- or window seals from coming into contact with water or cleaner, since these will oth- erwise harden and in doing so lose their function.

  • Page 63: Help

    Operating manual 65x51 aquaHEAT 18 | Help Help Problem Cause Solution The glass window is sooty Inadequate chimney draft or pos- from time to time (depending on sibly too high use) the window must be cleaned with glass cleaner Clarification with chimney sweeper (poss.

  • Page 64: Firebox Lining

    18 | Help Operating manual 65x51 aquaHEAT Problem Cause Solution Ceramic windows become sooty Unsuitable wood used Use dry unrefined wood. See inform- very quickly ation about this in the Fuel section Operating temperature not reached Bring fireplace insert to the operat- ing temperature Sooting up of the window after 8- 10 hours of fires is normal...

  • Page 65: What To Do In The Event Of A Chimney Fire

    Operating manual 65x51 aquaHEAT 18 | Help 18.2 What to do in the event of a chimney fire If the wrong fuel is used or if the fuel is too moist, a chimney fire can occur due to deposits in the chim- ney.

  • Page 66: Accessories

    19 | Accessories Operating manual 65x51 aquaHEAT Accessories Have defective parts (accessories, spare parts) replaced by your specialist stove dealer. This guaran- tees that your fireplace insert is and remains safe and functional. Item no. Quantity Article Article no. Basic appliance 362001 Design frame, complete 361009-xx...

  • Page 67: Spare Parts

    20 | Spare parts Spare parts To order spare parts, please contact your Austroflamm dealer. For ordering spare parts, it is necessary to provide the type plate picture or data from the type plate of your fireplace insert. This guarantees proper spare parts for your specific fireplace insert.

  • Page 68: Dismantling

    21 | Dismantling Operating manual 65x51 aquaHEAT Dismantling For correct uninstallation and dismantling of the fireplace insert, contact your Austroflamm specialist dealer.

  • Page 69: Disposal

    NOTICE For correct uninstallation and dismantling of the stove, contact your Austroflamm specialist dealer. Electric and electronic components Remove the electric and electronic components from the appliance by dismounting them. These com- ponents must not be disposed of via non-recyclable waste.
  • Page 70 22 | Disposal Operating manual 65x51 aquaHEAT Handles and decorative elements made of metal If present, disassemble or remove handles and decorative elements made of metal and dispose of as metal scrap. Local disposal options must be observed.

  • Page 71: Guarantee And Warranty

    For the replaceability of the warranty case the start-up log must be received by Austroflamm within one month at the latest of the initial commis- sioning. In order to make a claim on the warranty, repairs to your fireplace insert must only be car- ried out by a service engineer authorized by Austroflamm.

  • Page 72: Start Up Log

    24 | Start up log Operating manual 65x51 aquaHEAT Start up log Operator / Customer Dealer / Engineer Name Company Street Street Town and postal code Town and postal code Telephone Telephone Email Email Fireplace insert Working Comments Model Serial number Technology Visuals Accessories...

  • Page 73: Service Report

    Operating manual 65x51 aquaHEAT 25 | Service Report Service Report Date Technicians Notes Work carried out, replacement parts installed...
  • Page 74 25 | Service Report Operating manual 65x51 aquaHEAT Date Technicians Notes Work carried out, replacement parts installed...
  • Page 75 Notizen / notes / appunti / remarques...
  • Page 76 AUSTROFLAMM GMBH Austroflamm-Platz 1 A- 4631 Krenglbach Tel: +43 (0) 7249 / 46 443 www.austroflamm.com info@austroflamm.com 362001 - 945046...

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65x51-k-aquaheat

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