Austroflamm 45x Operating Manual
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Austroflamm 45x Operating Manual

Fireplace insert hatch, flat + ii
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45x / 45x51 KII
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Operating manual
Fireplace insert hatch, flat + II
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Summary of Contents for Austroflamm 45x

  • Page 1 45x / 45x51 KII 55x / 65x 75x / 75x39 KII Operating manual Fireplace insert hatch, flat + II www.austroflamm.com...
  • Page 2 Tel: +43 (0) 7249 / 46 443 www.austroflamm.com info@austroflamm.com Edited by: Olivera Stojanovic Illustrations: Konstruktion Text: Technical department (Austroflamm) Copyright All Rights reserved. The contents of these instructions may be reproduced or distributed only with the consent of the publisher! Printing, spelling and typographical errors reserved.

  • Page 3: Table Of Contents

    Operating manual Fireplace insert hatch, flat + II Contents Contents General information ............................Copyright.............................. Regulations to be observed ....................... Purpose of the manual ............................Storing the manual ..........................Structure of the manual........................Representations used.......................... Version control............................. Abbreviations ............................Safety ..................................10 Importance of the safety instructions ....................
  • Page 4 Contents Operating manual Fireplace insert hatch, flat + II Combustion air duct..........................49 Chimney requirements ........................49 Multiple occupancy ..........................50 Flue pipe connecting pieces......................50 Fuel material/-quantity ............................51 Fuel material............................51 Fuel quantity............................53 Installation instructions ............................54 Set-up in front of or next to a wall to be protected .................
  • Page 5 Operating manual Fireplace insert hatch, flat + II Contents 14 Operation................................91 14.1 Controls..............................91 14.2 Before heating up..........................92 14.3 Firing ..............................92 14.4 Heating..............................93 14.5 Putting on wood ..........................93 14.6 Heating in the transition period......................94 14.7 Heating with the ceramic flue (heat recovery surface)..............

  • Page 6: General Information

    Operating manual Fireplace insert hatch, flat + II General information You have decided in favour of an Austroflamm fireplace insert. Congratulations on your decision and thank you for your trust. Correct operation and care are essential for trouble-free operation and long service life. Likewise, please follow the instructions in the operating manual.

  • Page 7: Regulations To Be Observed

    Operating manual Fireplace insert hatch, flat + II 1 | General information Regulations to be observed • EN 13229 • DIN 18896 • DIN EN 13384 Part 1 and Part 2 • DIN 18160-1 Exhaust systems - Part 1 • EN 12831 •...

  • Page 8: Purpose Of The Manual

    Please read this manual before using commissioning or installation. Storing the manual Store this manual in case you need it. The current version of the manual can be found on-line at our homepage www.austroflamm.com. Structure of the manual The table of contents can be found on page 3.

  • Page 9: Abbreviations

    Operating manual Fireplace insert hatch, flat + II 2 | Purpose of the manual Abbreviations Abbreviation Meaning Heat Memory System Fireplace insert Ceramic flue Convection cladding...

  • Page 10: Safety

    3 | Safety Operating manual Fireplace insert hatch, flat + II Safety In this manual we give you numerous safety instructions for the safe operation of your fireplace insert. These instructions are characterized differently as follows, depending on their importance: Importance of the safety instructions NOTICE Particular behaviour and/or activities that are required for safe working.

  • Page 11: Safety Distance

    Operating manual Fireplace insert hatch, flat + II 3 | Safety 3.2.2 Safety distance No flammable objects may be placed within the radiation area of the fireplace insert up to a certain distance (see Technical Data [} auf Seite 15]) measured from the front edge of the firebox opening (a minimum clearance in the Technical Data).

  • Page 12: Product Overview

    Operating manual Fireplace insert hatch, flat + II Product overview Intended use The Austroflamm fireplace inserts described in this manual are manufactured and tested with a type A1 self-closing and locking door under EN test EN 13229. NOTICE Operation is only permissible with the door closed.
  • Page 13 Operating manual Fireplace insert hatch, flat + II 4 | Product overview 65x45/51/57 K 2.0 - flat x45 K x51 K x57 K Width (body installation dimension) [mm] Door frame, height [mm] Pane curvature straight straight straight Width [mm] Depth [mm] Height [mm] 1183- 1245-...

  • Page 14: Positioning Of The Nameplates

    4 | Product overview Operating manual Fireplace insert hatch, flat + II 4.2.2 Positioning of the nameplates Here we show where you can find the nameplate. You received a copy of the nameplate with the fire- place insert. You can find a copy of the nameplate of your fireplace insert on the back of the manual you get with your fireplace insert.

  • Page 15: Technical Data

    5 | Technical data Technical data Technical data according to Regulation (EU) 2015/1185 and delegated Regulation (EU) 2015/1186 5.1.1 45x51-K-2.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 45x51-K 2.0...
  • Page 16 5 | Technical data Operating manual Fireplace insert hatch, flat + II Fuel Preferred Other suit- Space heating emis- Space heating emis- ηs fuel able fuel(s) [x%]: sions at nominal heat ef- sions at minimum ficiency (*) heat efficiency (*) (**) (only one) PM OGC CO PM OGC CO NOx...
  • Page 17 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Properties for exclusive operation with the preferred fuels Specification Symbol Value Unit Specification Symbol Value Unit Heat output Thermal efficiency (fuel efficiency) (based on the NCV) Nominal heat effi- Pnom thermal efficiency (fuel ef- 80.9...

  • Page 18: 45X51-K-Rund

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.2 45x51-K-rund Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 45x51 Kr Equivalent models:...

  • Page 19: Nominal Heat Efficiency [Kw]

    Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 20: 45X51-Kii

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.3 45x51-KII Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 45x51-KII Equivalent models:...

  • Page 21: Nominal Heat Efficiency [Kw]

    Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 22: 45X57-K-2.0

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.4 45x57-K-2.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 45x57-K-2.0 Equivalent models:...

  • Page 23: Nominal Heat Efficiency [Kw]

    Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 24: 45X68-K-2.0

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.5 45x68-K-2.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 45x68-K-2.0 Equivalent models:...
  • Page 25 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 26: 55X45-K-2.0

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.6 55x45-K-2.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 55x45-K-2.0 Equivalent models:...
  • Page 27 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 28: 55X51-K-2.0

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.7 55x51-K-2.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 55x51-K-2.0 Equivalent models:...
  • Page 29 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 30: 55X57-K-2.0

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.8 55x57-K-2.0 Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 55x57-K-2.0 Equivalent models:...
  • Page 31 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 32: 65X45-K

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.9 65x45-K Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 65x45-K Equivalent models:...
  • Page 33 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 34: 65X51-K

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.10 65x51-K Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 65x51-K Equivalent models:...
  • Page 35 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 36: 65X57-K

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.11 65x57-K Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 65x57-K Equivalent models: Test reports: RRF –...
  • Page 37 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 38: 75X39-K

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.12 75x39-K Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 75x39-K Equivalent models:...
  • Page 39 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 40: 75X39-Kii

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.13 75x39-KII Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 75x39-KII Equivalent models:...
  • Page 41 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 42: 75X57-K

    5 | Technical data Operating manual Fireplace insert hatch, flat + II 5.1.14 75x57-K Contact details for the manufacturer or their authorized representative Manufacturer: Austroflamm GmbH Contact: Address: Austroflamm-Platz 1 4631 Krenglbach Austria Appliance details Model identification(s): 75x57-K Equivalent models:...
  • Page 43 Operating manual Fireplace insert hatch, flat + II 5 | Technical data Briquettes made from a mixture of biomass and fossil fuels Other mixture of biomass and solid fuels (*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide (**) Only required when using correction factors F(2) or F(3).

  • Page 44: General Specifications

    5 | Technical data Operating manual Fireplace insert hatch, flat + II General specifications Model 45x K 45x51 KII 55x K 65x K 75x K 75x39 KII EN test EN 13229 CE mark Nominal heat efficiency in [kW] Maximum heat output [kW] Max.

  • Page 45: Data For The Chimney/Flue Dimensioning

    Hypocaust heating**) Suitable subject to technical rules *) under examination **) The Austroflamm appliances marked with “suitable subject to technical rules” are suitable for oper- ation in closed systems (hypocausts) ***) at the device connection at nominal heat efficiency The design of the hypocaust must ensure the transport of heat and the even distribution of heat within the cladding so that no part of the heating chamber can be overheated.
  • Page 46 5 | Technical data Operating manual Fireplace insert hatch, flat + II The following points are to be observed for exterior air cross-sections: • do not create a bend, as the cross-section will be reduced • keep cross-section constant • The free air passage at the air grille must not be less than the actual cross-section of the recom- mended external air duct •...

  • Page 47: Transport, Handling And Storage

    Operating manual Fireplace insert hatch, flat + II 6 | Transport, handling and storage Transport, handling and storage Transportation Immediately checked the goods delivered for complete- ness and damage in transit. Before installing the fireplace insert, check that all movable parts are working.

  • Page 48: Requirements At The Installation Location

    Observe the guidelines on fire safety, such as thermal insulation and air grille sizes. DANGER Fire hazard Operating your Austroflamm fireplace insert with too high a fuel feed will create a risk of the chimney and adjacent components or furniture overheating. Combustion air supply For heat-producing appliances that draw their combustion air from the installation room an adequate supply of combustion air into the room must be provided.

  • Page 49: Combustion Air Duct

    (see state building regulations). Chimney requirements Before set-up or installation of the Austroflamm fireplace insert, the chimney must be checked for its size and quality under the existing local regulations (respectively state building regulations, heating regulations and DIN 18160, Part 1). The mathematical proof of the adequate function of the chimney must be provided in accordance with EN 13384.

  • Page 50: Multiple Occupancy

    Multiple occupancy All Austroflamm fireplace inserts in this manual have been checked and approved under DIN EN 13229 with self-closing and locking door (designated BA1). Appliances intended to operate BA1 can be connected to a multiple-occupied chimney (if multiple occupancy is possible). The calculation is made according to DIN EN 13384 Part 2.

  • Page 51: Fuel Material/-Quantity

    Operating manual Fireplace insert hatch, flat + II 8 | Fuel material/-quantity Fuel material/-quantity Fuel material Wood Many of our native types of wood can, after being appropriately dried, be burnt CO2-neutral in heat- producing appliances. Wood stands out because it grows again, can be sustainably harvested, re- quires little or no extra external energy to be invested in the fuel, and has a short journey from the pro- ducer to the consumer, which provides an optimal climate balance.
  • Page 52 8 | Fuel material/-quantity Operating manual Fireplace insert hatch, flat + II Please observe at all times the maximum specified amount to be laid, even when putting on more wood! Otherwise your fire will not provide the desired efficiency - but above all considerable damage may be caused to your appliance, to gaskets and material and to the flue gas duct.

  • Page 53: Fuel Quantity

    Operating manual Fireplace insert hatch, flat + II 8 | Fuel material/-quantity Approved fuel Dry, well-stored, unrefined log (preferably hardwood) and/or wood briquettes. Round wood must be split at least once so that it lights better. The diameter of the split piece of wood must not exceed 7 cm.

  • Page 54: Installation Instructions

    9 | Installation instructions Operating manual Fireplace insert hatch, flat + II Installation instructions NOTICE Damage to the appliance The fireplace insert must not have any connection to the housing (minimum gap width 3 mm), as oth- erwise damage may be caused to the appliance. Set-up in front of or next to a wall to be protected 9 10 Fig. 5: Set-up in front of/next to a wall to be protected...
  • Page 55 Operating manual Fireplace insert hatch, flat + II 9 | Installation instructions Fig. 6: Set-up in front of/next to a wall to be protected Wall / building wall Thermal insulation layer (flue pipe) Connector Thermal insulation layer (rear panel) Convection room Exterior air intake Concrete slab at least 6 cm (only when being set Ceiling...

  • Page 56: Convection Claddings

    9 | Installation instructions Operating manual Fireplace insert hatch, flat + II Convection claddings 45x/55x/65x/75x 45x51 KII / 75x39 KII...

  • Page 57: Convection Space

    Operating manual Fireplace insert hatch, flat + II 9 | Installation instructions Convection space • If the convection cladding (appliance part) is not used, a convection space of at least 6 cm depth between fire- place insert (4) and insulation layer (16) to the rear and on both sides must be allowed for.

  • Page 58: Closed Fireplace System (Hypocaust)

    9 | Installation instructions Operating manual Fireplace insert hatch, flat + II Closed fireplace system (hypocaust) The convection air circulates within the closed cladding. The heat is emitted via radiation above the cladding. Protecting the installation base Installation bases (8) with flammable construction materials with a concrete slab (7) at least 6 cm thick (dimension E), which must be reinforced above installation bases without adequate lateral distribution, and above that by a thermal...

  • Page 59: Ceiling Above The Fireplace Insert

    Operating manual Fireplace insert hatch, flat + II 9 | Installation instructions 9.11 Ceiling above the fireplace insert If the cavity above the fireplace insert reaches as far as the room ceiling (8), then the latter must be protected if: •...

  • Page 60: Thermal Insulation Layers And Materials

    9 | Installation instructions Operating manual Fireplace insert hatch, flat + II 9.14 Thermal insulation layers and materials Insulation layers must be made of heat insulating boards of construction material class A1 as per DIN 4102 Part 1 with a maximum application temperature of at least 700 °C and a bulk density of more than 80 kg/m³.

  • Page 61: Electric Cable Runs

    Operating manual Fireplace insert hatch, flat + II 9 | Installation instructions 9.15 Electric cable runs There must be no electric cable runs in walls and ceilings within the installation area of the fireplace in- sert. 9.16 Balanced flue-tested fireplace inserts Flue pipe connection •...

  • Page 62: Connection To Ceramic Flues

    10 | Connection to ceramic flues Operating manual Fireplace insert hatch, flat + II Connection to ceramic flues The specifications given in advance in respect of mounting instructions and installation regulations re- main valid (see distances, thermal insulation, exhaust pipe connection). The appliances are particularly suitable for installation with ceramic flues.

  • Page 63: Stove With Ceramic Flue

    Operating manual Fireplace insert hatch, flat + II 10 | Connection to ceramic flues 10.1 Stove with ceramic flue Example with CF (KMS) system Example with CVC flue module bricks Thermal insulation Extension wall Floor 125 (combustion air collar) individual individual Fig. 14: Ceramic flue system 10.2 Connection to heat recovery surfaces...
  • Page 64 10 | Connection to ceramic flues Operating manual Fireplace insert hatch, flat + II The base of the heat exchanger must be stable and heat resistant. The floor space on which the heat exchanger is to be set up must be heat insulated in analogy to the manner described in the section on Protection of the set up area [} auf Seite 58].

  • Page 65: Installation

    Operating manual Fireplace insert hatch, flat + II 11 | Installation Installation Installation must only be carried out by an authorized specialist company. Before installing the fireplace insert, check that all movable parts are working. Any defects before the installation of the fireplace insert must be reported. 11.1 Risks and dangers Protective equipment The following protective equipment must be used:...

  • Page 66: Removing The Keramott Transport Lock / Installing The Baffle Plate

    Operating manual Fireplace insert hatch, flat + II 11.2.2 Removing the Keramott transport lock / installing the baffle plate The removal of the Keramott lock and the installation of the baffle plate is the same for all 45x to 75x fireplace inserts.

  • Page 67: Installing The Baffle Plate

    Operating manual Fireplace insert hatch, flat + II 11 | Installation 11.2.3 Installing the baffle plate The Keramott elements of the fireplace insert are already preinstalled. Only the Keramott deflections need to be installed. 45x51 KII / 75x39 KII 1) Insert the upper baffle plates (1). –...

  • Page 68: Installing The Firebox Lining (Keramott)

    Operating manual Fireplace insert hatch, flat + II 11.2.4 Installing the firebox lining (Keramott) Sequence 45x 55x 65x 75x Numbering = installation sequence Fig. 19: Keramott 45x 55x 65x 75x Sequence 45x51 KII: Numbering = installation sequence Fig. 20: Keramott 45x51 KII...

  • Page 69: Mounting The Firebox Door

    Operating manual Fireplace insert hatch, flat + II 11 | Installation Sequence 75x39 KII Numbering = installation sequence Fig. 21: Keramott 75x39 KII 11.2.5 Mounting the firebox door CAUTION Risk of crushing injury When removing the door, be careful not to trap your fingers/hand when the spring is released. 11.2.5.1 Removing the door 1) Open door up to 80 degrees.
  • Page 70 11 | Installation Operating manual Fireplace insert hatch, flat + II 11.2.5.2 Installing the door 1) Position the door at a slight angle. 2) Insert the upper bolt. 3) Place door vertically. 4) Insert the lower bolt. 5) Lower door until the door is seated. 6) Tighten the spring until it engages behind the hinge bearing.
  • Page 71 Operating manual Fireplace insert hatch, flat + II 11 | Installation 4) Mount all screws and hinge bearings on the other side. Fig. 22: Converting screws and hinge bear- ings...

  • Page 72: Converting The Sheet Metal Heat Deflector To Right-Hand Hinge

    11 | Installation Operating manual Fireplace insert hatch, flat + II 5) Install spring and hinge on the other side. 6) Hook in the spring and tighten it until the bolt stops. ð 9 mm projection! 7) Rotate door by 180° and install it as described in the step Installing the door [} auf Seite 70].
  • Page 73 Operating manual Fireplace insert hatch, flat + II 11 | Installation 2) Bend open all tabs using slotted screwdriver. 3) Install the sheet metal heat deflector on the right-hand side and bend the tabs to the frame using the pliers. 4) Reinstall all parts.

  • Page 74: Converting The Combustion Air Collar

    ð All the necessary seals are already glued into the cast parts. 11.2.9 Installing the Heat Memory System (HMS) 11.2.9.1 HMS 45x 55x 65x 75x 1) Remove cover (1) and screws (2). Fig. 24: Removing cover and screw...

  • Page 75: Mounting The Design Frame

    Operating manual Fireplace insert hatch, flat + II 11 | Installation 2) Mount HMS holder (3) with the screws (2). Fig. 25: Mounting the HMS holders 3) Attach HMS brick (4) to the HMS mounting. 4) Repeat steps 1 to 3 for the remaining HMS bricks. 5) Remount the side cladding.
  • Page 76 11 | Installation Operating manual Fireplace insert hatch, flat + II 1) Open door. Fig. 27: Opening the door 2) Screw out the four bolts (top and bottom). Fig. 28: Screwing out the bolts at the top Fig. 29: Screwing out the bolts at the bottom...
  • Page 77 11 | Installation 3) Close door. 4) Attach design frame. Fig. 30: Attaching the design frame 5) Open door. 6) Mount the screws from inside (top and bottom) and fasten design frame. Fig. 31: Fastening the design frame 11.2.10.2 Design frame 45x 51 Kr...
  • Page 78 11 | Installation Operating manual Fireplace insert hatch, flat + II 1) Open door. Fig. 32: Opening the door 2) Insert design frame as shown. Fig. 33: Inserting the design frame...
  • Page 79 Operating manual Fireplace insert hatch, flat + II 11 | Installation 3) Fix design frame from inside (top and bottom). Fig. 34: Fixing the design frame 11.2.10.3 Design frame 75x39 KII / 45x51 KII Design frame front Design frame back...
  • Page 80 11 | Installation Operating manual Fireplace insert hatch, flat + II Instructions are shown using 75x39 KII. Mounting 45x51 KII is the same as this. 1) Position design frame on the door. Fig. 35: Positioning the design frame 2) Open door. 3) Fix design frame inside (top and bottom).

  • Page 81: Mounting The Convection Cladding

    Operating manual Fireplace insert hatch, flat + II 11 | Installation 5) Open up the spring illustrated. Fig. 39: Opening up the spring. 6) Fix design frame from inside (top and bottom). Fig. 40: Fixing the design frame at the top Fig. 41: Fixing the design frame at the bot- 11.2.11 Mounting the convection cladding 11.2.11.1...
  • Page 82 11 | Installation Operating manual Fireplace insert hatch, flat + II Fig. 43: CVC x51 Fig. 44: CVC x57 Fig. 45: CVC x68...
  • Page 83 Operating manual Fireplace insert hatch, flat + II 11 | Installation 2) Mount the CV wall in front. Fig. 46: Mounting the CV wall in front 3) Mount the CV cover. ð If necessary, use a saw to remove the perforated cut-out on the cover.
  • Page 84 11 | Installation Operating manual Fireplace insert hatch, flat + II 4) Attach and engage the CV wall right and left to the mountings. Fig. 48: Attaching CV wall right and left Fig. 49: Engaging CV wall right and left...
  • Page 85 Operating manual Fireplace insert hatch, flat + II 11 | Installation 5) Mount the CV wall at the back. Fig. 50: Mounting the CV wall at the back Fig. 51: CVC installed...
  • Page 86 11 | Installation Operating manual Fireplace insert hatch, flat + II 11.2.11.2 CV cladding KII 1) Install mounting left and right on the fireplace insert. Fig. 52: Install mounting left and right 2) Mount CV wall at the top (front + rear). Fig. 53: Mounting CV wall at the top (front + rear)
  • Page 87 Operating manual Fireplace insert hatch, flat + II 11 | Installation 3) Attach and engage the CV wall left and right to the mounting. Fig. 54: Attaching CV wall left and right Fig. 55: Engaging CV wall left and right...
  • Page 88 11 | Installation Operating manual Fireplace insert hatch, flat + II 4) Mount the CV covers. ð If necessary, use a saw to remove the perforated cut-out on the cover. Fig. 56: Mounting the CV cover Fig. 57: CVC installed...

  • Page 89: Settings

    Operating manual Fireplace insert hatch, flat + II 12 | Settings Settings Have the maintenance carried out by an Austroflamm dealer. 12.1 Adjusting the door 1) Loosen the screws and move the bolt sideways to ad- just the door tilt angle.

  • Page 90: Commissioning

    13 | Commissioning Operating manual Fireplace insert hatch, flat + II Commissioning 13.1 Initial Commissioning ü The initial commissioning of your fireplace insert should take place 4 weeks at the earliest after completion of the cladding, so that all cladding parts are able to dry out completely. 1) Remove all enclosed documents and appliance parts from the fireplace.

  • Page 91: Operation

    Operating manual Fireplace insert hatch, flat + II 14 | Operation Operation 14.1 Controls The appliance series is characterised by being extremely simple to use. Operation Convection outlet Door lock Convection inlet Combustion air controller Fig. 59: Operating functions on the appli- ance Combustion air controller + Maximum air feed for fast burning...

  • Page 92: Before Heating Up

    14 | Operation Operating manual Fireplace insert hatch, flat + II Door lock - hinged door Unlocking 1) Press lock outwards ð Door frame is unlocked. ð Swing door out. Locking 2) In the open door position (opening angle > 20°), re- lease folding handle.

  • Page 93: Heating

    Operating manual Fireplace insert hatch, flat + II 14 | Operation 3) Lay 2-3 pieces of log (1) (beech, oak, birch) across the bottom of the firebox. 4) Finely split softwood above it (2). 5) Place a firelighter (3) in the middle and light it. ð...

  • Page 94: Heating In The Transition Period

    14.8 Operation We would particularly like to point out at this point that Austroflamm fireplace inserts must only be op- erated with doors closed. The best efficiency and thus optimal fuel efficiency is achieved in closed op- eration.

  • Page 95: Maintenance

    Operating manual Fireplace insert hatch, flat + II 15 | Maintenance Maintenance Have the maintenance carried out by an Austroflamm dealer.

  • Page 96: Cleaning

    16 | Cleaning Operating manual Fireplace insert hatch, flat + II Cleaning 16.1 Cleaning fireplace insert, fuel gas flues Fireplace insert & fuel gas flues (if present) must be cleaned at least 1 x per year in order to guarantee economic and trouble-free operation.

  • Page 97: Cleaning The Door Window

    Operating manual Fireplace insert hatch, flat + II 16 | Cleaning 3) Take the supplied cover and use it to cover the ash box. 4) Turn the handle of the lid until the handle engages. Fig. 62: Putting the cover on the ash box Fig. 63: Closing the cover 5) Remove the ash box from the fireplace insert and empty it.
  • Page 98 16 | Cleaning Operating manual Fireplace insert hatch, flat + II • We recommend cleaning the glass with our Austroflamm glass cleaner or a commercially available window cleaner. • Prevent door- or window seals from coming into contact with water or cleaner, since these will oth- erwise harden and in doing so lose their function.

  • Page 99: Help

    Operating manual Fireplace insert hatch, flat + II 17 | Help Help Problem Cause Solution The glass window is sooty Insufficient draft from time to time (depending on use) the window must be cleaned with glass cleaner Clarification with chimney sweeper (poss extend chimney/measure draft) incorrect operation of the air control It is imperative that the air controller...

  • Page 100: Firebox Lining

    17 | Help Operating manual Fireplace insert hatch, flat + II Problem Cause Solution Ceramic windows become sooty Unsuitable wood used Use dry unrefined wood. See inform- very quickly ation about this in the Fuel section Operating temperature not reached Bring fireplace insert to the operat- ing temperature Sooting up of the window after 8- 10 hours of fires is normal...

  • Page 101: Spare Parts

    Operating manual Fireplace insert hatch, flat + II 18 | Spare parts Spare parts To order spare parts, please contact your Austroflamm dealer.

  • Page 102: Dismantling

    19 | Dismantling Operating manual Fireplace insert hatch, flat + II Dismantling For correct uninstallation and dismantling of the fireplace insert, contact your Austroflamm specialist dealer.

  • Page 103: Disposal

    (Keramott), ceramic, sensors and baffle plates and dispose of them in the household waste. NOTICE For correct uninstallation and dismantling of the fireplace insert,, contact your Austroflamm specialist dealer. Electric and electronic components Remove the electric and electronic components from the appliance by dismounting them.
  • Page 104 20 | Disposal Operating manual Fireplace insert hatch, flat + II Handles and decorative elements made of metal If present, disassemble or remove handles and decorative elements made of metal and dispose of as metal scrap. Local disposal options must be observed.

  • Page 105: Guarantee And Warranty

    For the replaceability of the warranty case the start-up log must be received by Austroflamm within one month at the latest of the initial commis- sioning. In order to make a claim on the warranty, repairs to your fireplace insert must only be car- ried out by a service engineer authorized by Austroflamm.

  • Page 106: Data Processing

    If you consent to the appropriate handling of your personal data for the following purposes, please tick this box. o I hereby agree that Austroflamm GmbH and AUSTROFLAMM Service GmbH & Co KG may send me service reminders and offers on other products from Austroflamm GmbH for the purposes of advert- ising via E-Mail/ SMS/ telephone.

  • Page 107: Start Up Log

    Operating manual Fireplace insert hatch, flat + II 23 | Start up log Start up log Operator / Customer Dealer / Engineer Name Company Street Street Town and postal code Town and postal code Telephone Telephone Email Email Fireplace insert Working Comments Model...

  • Page 108: Service Report

    24 | Service Report Operating manual Fireplace insert hatch, flat + II Service Report Date Technicians Notes Work carried out, replacement parts installed...
  • Page 109 Operating manual Fireplace insert hatch, flat + II 24 | Service Report Date Technicians Notes Work carried out, replacement parts installed...
  • Page 110 Notizen / notes / appunti / remarques...
  • Page 111 Notizen / notes / appunti / remarques...
  • Page 112 Vollständigkeit / completeness / completo / complet Geprüft von / checked by / controlled da / contrôlé par ____________________________________________________ Datum / date / data / date ____________________________________________________ AUSTROFLAMM GMBH Austroflamm-Platz 1 A- 4631 Krenglbach Tel: +43 (0) 7249 / 46 443 www.austroflamm.com info@austroflamm.com...

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