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Summary of Contents for Cleco CellCore S169262 CCBA
- Page 1 Programming Manual P2398PM-EN 2022-07 S169262 CCBA & CCBP For additional product information visit our website at www.ClecoTools.com...
- Page 2 Apex Tool Group reserves the right to modify, supplement, or improve this document or the product with- out prior notice. Trademark Cleco Production Tools is a registered trademark of Apex Brands, Inc. Apex Tool Group 670 Industrial Drive Lexington, SC 29072...
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Page 3: Table Of Contents
Content About this document ................5 Product Description ................. 7 Confirmation button..................7 Navigation buttons................... 7 USB connection ....................8 Menus And Functions................9 General Functions ................... 9 3.1.1 Switching On The Tool ..................9 3.1.2 Switching Off Tool.................... 9 3.1.3 Selecting a button.................... - Page 4 Content 3.9.1 Activating/deactivating WLAN connection............41 3.9.2 Installing EAP-TLS certificate ................42 3.10 Bluetooth communication.................43 3.10.1 Activating/deactivating Bluetooth...............44 3.10.2 Scanning Bluetooth devices ................44 3.10.3 Disconnect Bluetooth connection ..............45 3.11 Utility ......................46 3.11.1 Displaying the software version.................47 3.11.2 LiveWire API license..................48 3.11.3 Saving an archive...................49 3.11.4 Saving a torque graph..................51 3.11.5...
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Page 5: About This Document
About this document This document is intended for qualified employees responsible for installation and maintenance (adminis- trators, maintenance technician, service, operator). It contains information for safe and appropriate handling of the product. on function. for programming the software: S169262-209 The original language of this document is German. Other documents P1730PM Programming Manual... - Page 6 About this document Other documents Warning notes are identified by a signal word and a pictogram: The signal word describes the severity and probability of the impending danger. The pictogram describes the type of danger. Danger A symbol combined with the word Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
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Page 7: Product Description
Product Description The cordless tool can be used in two modes of operation: In the FastApps mode, the tool works independently without a controller. The Linking grou ps (FastApps) and settings are parameterized on the tool. In the mPro mode, a connection between the tool and the controller is necessary. The linking group and settings are parameterized on the controller and sent to the tool. -
Page 8: Usb Connection
Product Description Button Function Press to move the selection box to the right. Press to increase a value. Press and hold to quickly increase a value (jump by ten). Press to move the selection box down. Press to decrease a value. Press and hold to quickly decrease a value (jump by one). -
Page 9: Menus And Functions
Menus And Functions General Functions All paths are specified starting from the main menu. To go from the runscreen to the main menu, press the key. 3.1.1 Switching On The Tool To switch on the tool, press the start trigger. 3.1.2 Switching Off Tool There are several ways to switch off the tool. -
Page 10: Remote Start
Menus And Functions 3.1.6 Remote start With the remote start the tool can be started via the controller. To use this function, the software version of the controller must be S168813-1.12 or newer. Activate the remote start To make settings for remote start, select Navigator > Advanced > Advanced > Extended Tool Set- tings >... - Page 11 Menus And Functions Header The symbols in the header indicate which functions are activated. Symbol Description Battery is plugged in. WLAN connection is available. Bluetooth connection is available. Displayed in the Diagnostics menu and with warnings. PIN is required. The number on the lock indicates the active access level. mPro mode is activated.
- Page 12 Menus And Functions Footer The buttons in the footer are not displayed in every menu. Symbol Description This button is displayed on the run screen and in counterclockwise rotation. must be pressed to change between counterclockwise rotation and run screen. Select Linking group/FastApps.
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Page 13: Menu Structure Overview
Menus And Functions Menu structure overview Apex Tool Group P2398PM | 2022-07... -
Page 14: Run Screen
Menus And Functions Run screen The run screen displays the rundown data for the tightening sequence. The appearance of the run screen differs depending on whether the mPro mode or the FastApps mode is selected. For both modes, the following applies: Green background: The result of a tightening sequence is OK. -
Page 15: Run Screen In The Fastapps Mode
Menus And Functions Display of the rundown data Symbol Description Linking group/Batch display Number of tightening positions for a Linking group. If there is only one Linking group, then each result is evaluated. If there is more than one Linking group, the overall result of all the tightening posi- tions is considered. -
Page 16: Selecting The Fastapps
Menus And Functions Symbol Description Display of the angle shutoff. The value to the right of the symbol indicates the shut- off angle. Display if the tightening strategy is not programmed. Display of the currently selected FastApp. The parameters for this FastApp are used for the tightening. -
Page 17: Selecting The Application/Linking Group
Menus And Functions If the FastApp is blocked (under: > ), then the selection options are not available. In this case, a PIN must be entered to switch to another Linking group. A requirement is that a PIN has been defined in the PIN menu ( >... -
Page 18: Main Menu
Menus And Functions Main menu Fig. 3-6: Main menu Button Description FastApps menu Settings Diagnostics WLAN communications Bluetooth communication Utility P2398PM | 2022-07 Apex Tool Group... -
Page 19: Fastapps Menu
Menus And Functions FastApps menu The FastApps menu is used to parameterize FastApps. In the mPro mode, the FastApps menu has no function. Fig. 3-7: Menu FastApps menu Button Description FastApps mode is activated. mPro mode is disabled. FastApps mode is disabled. mPro mode is active. -
Page 20: Configuring Fastapps
Menus And Functions 3.6.1 Configuring FastApps Up to ten FastApps can be programmed. The maximum tightening time is ten seconds. > Fig. 3-8: Submenu Configuring FastApps Button Description Display of the selected direction of rotation. Depending on the selected direction of rotation, one of the two symbols is displayed. Display of the tightening strategy. - Page 21 Menus And Functions Button Description For a torque shutoff, enter the shut-off torque. For an angle shutoff, enter the shut-off angle. Once the value has been reached, the tightening process is completed. This setting option is the same as in the menu Advanced Settings. Note If the shut-off value is entered here in the Configuring FastApps menu, then the follow- ing values are calculated automatically:...
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Page 22: Selecting The Direction Of Rotation
Menus And Functions Button Description Reset FastApps. 3.6.2 Selecting the direction of rotation > > Fig. 3-9: Submenu Selecting the direction of rotation Button Description Direction of rotation, right-hand thread. Direction of rotation, left-hand thread. 3.6.3 Selecting the tightening strategy >... -
Page 23: Advanced Settings
Menus And Functions Button Description Torque shutoff Sequence 31: Shut-off torque controlled tightening sequence with torque and rotation angle check, see chapter 4 Tightening sequence, page 59. Angle shutoff Sequence 51: Shut-off angle controlled tightening sequence with rotation angle and torque check, see chapter 4 Tightening sequence, page 59. -
Page 24: Resetting Fastapp
Menus And Functions Button Description Enter the Minimum Angle. Enter the Final Speed. Enter Speed Threshold. As soon as the Speed Threshold is reached, the speed immediately changes from the start speed to the Final Speedup to the Maximum Torque. 3.6.5 Resetting FastApp >... -
Page 25: Settings
Menus And Functions Settings Fig. 3-13: Menu Settings Button Description Display and set time and date. Adjust screen brightness. Adjust tool light. Set shut-off properties. Select torque units. PIN menu Lock menu Allow Linking group selection. Apex Tool Group P2398PM | 2022-07... -
Page 26: Setting The Date And Time
Menus And Functions 3.7.1 Setting the date and time > Fig. 3-14: Submenu Setting the date and time Button Description Display of the currently selected menu: Set date and time Time display Presentation: Hour : Minute Display of the date Presentation: Day.Month.Year Save time and date. -
Page 27: Adjusting The Screen Brightness
Menus And Functions 3.7.2 Adjusting the screen brightness > Fig. 3-15: Submenu Screen brightness Button Description Brightness Level 1: The LCD is dark and dimly lit. Brightness Level 2: The LCD has medium illumination. This is the default setting that is used when none of the buttons are selected (outlined in green). -
Page 28: Setting The Shut-Off Properties
Menus And Functions Button Description Tool light disabled. Tool light never goes on. Tool light will only go on when the Start switch is pressed halfway. During tightening, it is switched off. Tool light is on as long as the Start switch is pressed halfway. If the Start switch is pressed all the way, the tool light will go on for three seconds before it switches off. -
Page 29: Selecting The Torque Units
Menus And Functions 3.7.5 Selecting the torque units The torque values on the run screen are displayed in the selected units. The selection is also used for the data export. > Fig. 3-18: Submenu Selecting units Button Description Units Newton -meters Units inch -pounds Units foot-pounds Apex Tool Group... -
Page 30: Setting The Pin
Menus And Functions 3.7.6 Setting the PIN Up to three PINs for three access levels can be defined. With the access levels, different menus can be available. If a PIN is defined, then the menus can be opened. However, changes can only be made after entering the required PIN. - Page 31 Menus And Functions Entering a PIN Fig. 3-20: Submenu Entering a PIN If a PIN is activated, a lock symbol appears in the header and on the respective menu. The number on the lock symbol in the header indicates the current access level. If a PIN for a higher access level is re- quired to open a menu, then a lock symbol is also displayed on the respective menu.
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Page 32: Locking A Menu
Menus And Functions Button Description Entering an old PIN. Entering a new PIN. Saving a PIN. After a PIN is entered, the background color of the input box and the checkmark changes: Red: The input of the old PIN is incorrect. The change can not be saved. Green: The input is permissible. -
Page 33: Allowing A Linking Group/Fastapp Selection
Menus And Functions Button Description Lock activated. To open the main menu from the run screen, a PIN must be entered. Unlocking is pos- sible with each access level. The requirement is that a PIN has already been defined. PIN lock disabled. All menus can be opened without entering a PIN. -
Page 34: Speed Test
Menus And Functions Fig. 3-24: Menu Diagnostics Button Description Speed test Angle test Torque test Calibration value Voltage Counters status Tool constant 3.8.1 Speed test This test function enables an evaluation of the speed. The speed measurement is based on the angle information from the motor. If the start button is released, the tool stops. -
Page 35: Angle Test
Menus And Functions > Fig. 3-25: Submenu Speed test Symbol Description Keep the Start switch pressed. The tool runs at maximum speed. The current speed is displayed. 3.8.2 Angle test This test function allows an evaluation of the angle measurement. By using the Start button, the tool starts with 25% of the maximum speed. -
Page 36: Torque Test
Menus And Functions > Fig. 3-26: Submenu Angle test To start the tests, keep the start trigger pressed. Symbol Description Display of the shut-off angle of 360°. Display of the angle. The displayed angle should be close to 360°. 3.8.3 Torque test With the torque test, the functionality of the measuring sensor can be checked, and the torque measure- ment can be evaluated. -
Page 37: Calibration Value
Menus And Functions Symbol Description Display of the current torque. Display of the maximum torque. 3.8.4 Calibration value This test function allows an evaluation of the calibration voltage. > Fig. 3-28: Submenu Calibration value Symbol Description Display of the neutral position value for the measuring sensor. The displayed value should be at 0 V. -
Page 38: Voltage
Menus And Functions 3.8.5 Voltage > Fig. 3-29: Submenu Voltage Symbol Description Display of the undervoltage limit. This limit can be set in the menu Setting the shut-off properties. Display of the current battery voltage. For high operational capability, this voltage is continuously monitored during the tight- ening process. -
Page 39: Torque Calibration Value
Menus And Functions Symbol Description Display of the number of all previous tightenings. Display of the number of all tightenings since the last service. 3.8.7 Torque calibration value In Torque calibration value, the torque calibration value of the tool can be adjusted. This may be necessary if the torque of the tool changes due to wear. -
Page 40: Wlan Communication
Menus And Functions WLAN communication In this menu, information about the WLAN connection is to be found. To configure WLAN settings, use the Cordless RF Configuration software. See document P2372JH. If the tool is programmed so that WLAN settings are assigned via DHCP, this will appear to the right near the "-"... -
Page 41: Activating/Deactivating Wlan Connection
Menus And Functions Button Description Signal strength in [dBm] display. EAP-TLS certificate display. The symbol is only displayed if EAP-TLS encryption is enabled. Region display. 3.9.1 Activating/deactivating WLAN connection This menu is displayed when the WLAN connection is to be activated or deactivated. >... -
Page 42: Installing Eap-Tls Certificate
Menus And Functions 3.9.2 Installing EAP-TLS certificate The EAP-TLS certificate is used for WLAN encryption. > Setting up the EAP-TLS certificate on the tool Installing an EAP-TLS certificate on the tool. There are two ways to do this: Installation via software update on the tool: Using the LiveWire Cert software to create a *.tma file from the EAP-TLS certificate and per- form a software update, see chapter 3.11.7 Carry Out a Software Update, page 56. -
Page 43: Bluetooth Communication
Menus And Functions 3.10 Bluetooth communication Fig. 3-34: Menu Bluetooth communication Button Description Bluetooth is activated. All buttons of the Bluetooth menu turn blue. Bluetooth is deactivated. All Bluetooth settings are greyed out. " - " is displayed right next to the symbols. Scanning Bluetooth devices and establishing a Bluetooth connection. -
Page 44: Activating/Deactivating Bluetooth
Menus And Functions 3.10.1 Activating/deactivating Bluetooth This menu is displayed when Bluetooth is to be activated or deactivated. > Fig. 3-35: Submenu Activating/deactivating Bluetooth Button Description Press to cancel the process. The Bluetooth connection is not activated/deactivated. The Activating/deactivating Bluetooth menu is exited. Press to activate/deactivate the Bluetooth connection. -
Page 45: Disconnect Bluetooth Connection
Menus And Functions Symbol Description List of all devices detected during scanning. All devices with which a Bluetooth connection is possible are displayed. The tool can only connect to a controller of the mPro200GC-AP series. Each device is displayed with an icon and the MAC address or name of the device. The controller to which the tool is already connected is highlighted in green in the list. -
Page 46: Utility
Menus And Functions 3.11 Utility Fig. 3-38: Menu Utility Button Description Display of the software versions. Save archive. Save torque graph. Load parameters. Save parameters. Software update. Delete archive. Reset to factory settings. P2398PM | 2022-07 Apex Tool Group... -
Page 47: Displaying The Software Version
Menus And Functions Button Description Switch off tool. 3.11.1 Displaying the software version > Fig. 3-39: Submenu Displaying the software version Symbol Description Display of the software version for the measuring board. Display of the software version for the op erating system. Display of the software version for the servo. -
Page 48: Livewire Api License
Menus And Functions 3.11.2 LiveWire API license With the LiveWire API license the tool can be programmed and operated via software S168684 (optionally available). A controller is not required for this. > Fig. 3-40: Submenu Show LiveWire API license Symbol Description In the license menu all available licenses are displayed with an expiration date. -
Page 49: Saving An Archive
Menus And Functions 3.11.3 Saving an archive This menu is only available in the FastApps mode. In the mPro mode, no archive data are recorded on the tool. > Fig. 3-41: Submenu Saving an archive Button Description Start the saving process. Display of the saving progress. - Page 50 Menus And Functions Column Description Date Date Time Time Number of the FastApp Step Number of the linking/batch display Torque TqMin Minimum Torque TqMax Maximum Torque Peak torque Angle Angle AngleMin Minimum angle AngleMax Maximum angle Evaluation Evaluation of the result. Either OK or NOK is entered. Stage Fastening stage Reason...
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Page 51: Saving A Torque Graph
Menus And Functions 3.11.4 Saving a torque graph This menu is only available in the FastApps mode. In the mPro mode, no torque graph is recorded on the tool. The torque graph shows how the torque increases over the course of a tightening. >... - Page 52 Menus And Functions csv file In the *.csv file, the angle, time, torque and speed are entered for each data point. The name of the *.csv file contains the date and time when the result was recorded. The ID in the file name corresponds to the GraphicID column from the table of the archive, see chapter 3.11.3 Saving an archive, page 49.
- Page 53 Menus And Functions Fig. 3-44: Graphics export Torque graph The *.svg file contains the following values: Column Description Tool Type Tool type with which the tightening was done Tool Serial Serial number of the tool Date Date of export: Day.Month.Year Time Time of export: Hour:Minute:Second Number of the FastApp...
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Page 54: Loading Parameters
Menus And Functions Select separator > > Fig. 3-45: Submenu Select separator Button Description For torque, the decimal place is separated with a point. For torque, the decimal place is separated with a comma. 3.11.5 Loading parameters All data except the archive data are loaded on the tool. >... -
Page 55: Saving Parameters
Menus And Functions Button Description Display of the saving progress. The status bar indicates what percentage of the parameters are already loaded. Display of the status of the loaded parameters. After loading, the status bar is red or green: Green: The loading process has been successfully completed. There is an "OK" in the status line. -
Page 56: Carry Out A Software Update
Menus And Functions Save parameter Connect the USB stick with the tool via the Micro B USB cable. Select > must be pressed to start the saving process. The progress and status bar indicate when the parameters are saved. A password-protected file is generated: parameters_(DateTime).zip 3.11.7 Carry Out a Software Update >... -
Page 57: Deleting An Archive
Menus And Functions 3.11.8 Deleting an archive This menu is only available in FastApps mode. No archive data is recorded on the tool in mPro mode. > Fig. 3-49: Submenu Deleting an archive Button Description Press to cancel the process. The tightening results and the torque graphs are not deleted. - Page 58 Menus And Functions Button Description Press to reset the tool to factory settings. All the settings of the tool and the archive are deleted. The Resetting to factory settings menu is exited. P2398PM | 2022-07 Apex Tool Group...
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Page 59: Tightening Sequence
Tightening sequence In the FastApps mode, there is a choice between two tightening sequences: Torque shutoff: Sequence 31 torque controlled, extended monitoring Shut-off torque-controlled tightening sequence with torque and angle check. Fig. 4-1: Representation of torque shutoff Angle shutoff: Sequence 51 angle-controlled, extended monitoring Shut-off angle-controlled tightening sequence with angle and torque check. - Page 60 Tightening sequence The final speed must be lower than the standard speed. The angle counting starts when the Threshold Torque is reached. After switching off via the Shut-Off Torque/Shut-Off Angle, the torque that develops or the associated an- gle is compared with the Minimum/Maximum Torque and the Minimum/Maximum Angle and evaluated OK/NOK accordingly.
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Page 61: Troubleshooting
Troubleshooting Error messages Error messages for shut-off cause Error message Description Abort due to other errors Ang< Angle too small Ang> Angle too large Abbr Abort by the controller ANF1 Transducer 1 absent AW< Too few graphic values recorded for an evaluation BLOC Tightened on block Erg? - Page 62 Troubleshooting Error message Description OFF1 Offset error, Transducer 1 P1M> Torque in Phase 1 too high P2M< Torque in Phase 2 too low P2M> Torque in Phase 2 too high P2UU To much under- and overstep in Phase 2 P3M< Phase 3: Torque too low P3M>...
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Page 63: Tool Problems
Troubleshooting Error message Description Measure E123 License does not match Use a valid license for the tool. the serial number of the tool. Each license is valid only for one serial number. E200 Several *.tma files availa- Make sure that there is only one *.tma file on the ble. -
Page 64: Wlan Data Communication Problems
Troubleshooting Problem Possible causes Measure Control menu on tool is not Disabled by parameter set- To enable the control menu: > enabled or only partially ting. enabled. No-load speed not Battery voltage is too low. Use a fully charg ed battery. reached. -
Page 65: Bluetooth Data Communication Problems
Troubleshooting Problem Possible cause Measure Incorrect WLAN channel Select another channel. Select the channel on the controller: Util- ity > Cordless Tools. Select the channel with the Cordless RF Configuration PC software. The same channel must be set as on the controller. WLAN data communication problems between controller and tool Problem Possible cause... - Page 66 Troubleshooting Problem Possible cause Measure Establishing a Bluetooth Note that the tool can only connect to an connection fails. mPro200GC series controller. Retry to establish a Bluetooth connection. Restart the tool and try to establish the Bluetooth connection again. Restart the controller and try to establish the Bluetooth connection again.
- Page 67 Index FastApps mode 7, 9, 19 Final Speed 24 Advanced settings 23 AN 6 Angle Gateway 40 maximum 23 minimum 24 angle shutoff 20 IP address 40 Angle shutoff 23, 59 twice 40 Angle test 35 App 6 Application select 14 License 48 Archive Linking group 33...
- Page 68 Index Speed Torque calibration value 39 Final Speed 24 Torque graph 51 Speed Threshold 24 torque shutoff 20 Speed test 34 Torque shutoff 23, 59 SSID 40 Torque test 36 Start Speed 21 TQ 6 svg file 52 TQ calibration value 39 Switch off 47 Switching off 9 Switching on 9...
- Page 70 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...
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