Retsch DR 100 Manual
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Retsch DR 100 Manual

Vibratory feeder
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Vibratory Feeder DR 100
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© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany | 21.02.2022 Version 0005

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  • Page 1 Manual Vibratory Feeder DR 100 Translation © Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany | 21.02.2022 Version 0005...
  • Page 2 Copyright © Copyright by Retsch GmbH Retsch-Allee 1-5 42781 Haan Germany...

  • Page 3: Table Of Contents

    Preventing risks during normal operation ..................13 Preventing damage to equipment ....................13 Confirmation Form for the Managing Operator................14 The Vibratory Feeder DR 100 ......................15 Technical data ..........................16 Views of the device .......................... 17 Overview table of the parts of the device ..................20 Operating Controls, Displays and Functions ...................
  • Page 4 6.6.1 Interface for ZM 200 ........................37 6.6.2 Interface to PT 100 / PT 200 ......................39 6.6.3 Interface to the ZM 300 ........................ 40 Standard operating mode ........................ 42 External operating mode ........................42 Servicing .............................. 43 Cleaning ............................43 7.1.1 Cleaning the outside of the device ....................
  • Page 5 Notes on the manual...

  • Page 6: Notes On The Manual

    This manual does not contain any repair instructions. Please contact your supplier or contact Retsch GmbH directly if anything is unclear or you have questions about these guidelines or the device, or in the case of any faults or necessary repairs.

  • Page 7: Explanation Of Signs And Symbols

    "Views of the device". ➔ Result of an action step In the versions of tis manual, the Retsch DR 10 feed unit is usually referred to as the device. 1.4 Explanations of the Safety Instructions The following warnings in this manual warn of possible risks and damage: DANGER D1.0000...
  • Page 8 Notes on the manual CAUTION C1.0000 Risk of injuries Source of danger − Possible consequences if the danger is ignored. • Instructions and information on how to avoid the risk. Average to slight injuries may result if the “Caution” sign is disregarded. There is an average or slight risk of an accident or personal injury.

  • Page 9: Safety

    DR 100/40  6 mm DR 100/75  12 mm As a laboratory instrument, the DR 100 is to be used exclusively for sample preparation and not as a production machine. The DR 100 is not a production machine. This laboratory instrument is designed for 8-hour single-shift operation at 30 % duty cycle.

  • Page 10: Improper Use

    Any uses other than those described under intended use are considered to be improper. The DR 100 is not suitable for processing of sample material that can form explosive mixtures with air.

  • Page 11: Workstation And Device

    Safety – Staff wear the designated personal protective equipment (PPE) when working with the device. 2.3.3 Workstation and device • Ensure that there is sufficient lighting and ventilation at the workstation. • Ensure that the exhaust air is properly conducted outside. •...

  • Page 12: Repairs

    2.5 Repairs This manual does not contain any repair instructions. For safety reasons, repairs may only be carried out by Retsch GmbH or an authorised representative or by qualified service technicians. In case of repair, please inform… …the Retsch GmbH representative in your country, …your supplier, or...

  • Page 13: Preventing Risks During Normal Operation

    Safety 2.6 Preventing risks during normal operation Non-compliance with the following safety instructions is contrary to the intended use and constitutes a danger to personnel and a risk to operational safety. Transport and set up • Wear protective footwear during transport and set up. •...

  • Page 14: Confirmation Form For The Managing Operator

    Safety 2.8 Confirmation Form for the Managing Operator This manual contains essential instructions for operating and maintaining the device which must be strictly observed. It is essential that they be read by the user and by the qualified staff responsible for the device before the device is commissioned. This manual must be available and accessible at the place of use at all times.

  • Page 15: The Vibratory Feeder Dr 100

    The Vibratory Feeder DR 100 The Vibratory Feeder DR 100 Use the Retsch DR 100 feed units for uniform feeding and conveying of free-flowing bulk materials and powders. Whether in direct connection with Retsch shredders or for simple feeding of balances, mixing and stirring processes or measuring devices; the DR 100 is suitable for flexible and effective applications.

  • Page 16: Technical Data

    / 2.8 l Type DR 100/75: 3.50 dm / 3.5 l Conveying rate (example) Type DR 100/15: set layer height 8 mm, conveying rate approx. 0.5 dm /min Type DR 100/40: set layer height 30 mm, conveying rate approx. 0.5 dm...

  • Page 17: Views Of The Device

    The Vibratory Feeder DR 100 3.2 Views of the device Fig. 1: Dimensions of the device...
  • Page 18 The Vibratory Feeder DR 100 Fig. 2: Overall view of the device and individual parts...
  • Page 19 The Vibratory Feeder DR 100 Fig. 3: Rear view of hopper support Fig. 4: Rear of the device - Electrical connection and interface...

  • Page 20: Overview Table Of The Parts Of The Device

    The Vibratory Feeder DR 100 Fig. 5: Bottom of the device - Nameplate 3.3 Overview table of the parts of the device Description Function Element Feed hopper Serves as a storage vessel, holds the feed material to be conveyed via the vibrating chute (C)

  • Page 21: Operating Controls, Displays And Functions

    The Vibratory Feeder DR 100 3.4 Operating Controls, Displays and Functions Fig. 6: Control panel 3.5 Overview Table of the Operating Elements and the Display Description Function Element Display for the set feed time and error messages time display Display of the vibration intensity...

  • Page 22: Type Plate Description

    The Vibratory Feeder DR 100 3.6 Type Plate Description Fig. 1: Type plate 1 Device designation 2 Year of production 3 Part number 4 Serial number 5 Manufacturer’s address 6 CE marking 7 Disposal label 8 Bar code 9 Power version...

  • Page 23: Packaging, Transport And Installation

    N4.0014 Complaints Incomplete delivery or transport damage − The forwarding agent and Retsch GmbH must be notified immediately in the event of transport damage. It is otherwise possible that subsequent complaints will not be recognised. • Please check the delivery on receipt of the device for its completeness and intactness.

  • Page 24: Temperature Fluctuations And Condensation

    Packaging, Transport and Installation 4.3 Temperature Fluctuations and Condensation NOTICE N5.0016 Damaged components due to condensation Temperature fluctuations − The device may be exposed to substantial fluctuations in temperature during transport. The ensuing condensation can damage electronic components. • Wait until the device has acclimatised before putting it into service. Temporary storage: Also in case of an interim storage the device must be stored dry and within the specified ambient temperature range.
  • Page 25 Packaging, Transport and Installation NOTICE N7.0002 Setting up the device Disconnecting the device from the mains − A separation of the device from the mains must be possible at any time. • Set up the device in such a way, that the connection for the power cable is always easily accessible.

  • Page 26: Removing The Transportation Lock

    To protect the mechanical and electronic components in the device from damage during transport, there is a screw on the bottom of the DR 100 for securing during transport. 1. Remove the transport lock (TS) with a SW13 open end wrench.

  • Page 27: Mounting The Support For The Vibrating Chute

    Packaging, Transport and Installation 4.6 Mounting the support for the vibrating chute 1. Before installing the support, check that the dust seals (Fn) are correctly fit. Fig. 8: Correct fit of dust seal Fig. 9: Installing the support for the vibrating chute...

  • Page 28: Inserting The Vibrating Chute

    Packaging, Transport and Installation 2. Insert the countersunk screws (Fs) into the holes (Fb/Fc) of the bracket. 3. First tighten the screw (Fc) with a Phillips screwdriver. 4. Afterwards, tighten the screw (Fb). NOTICE Without a firm connection between the vibrating chute and the screw (Fa), the transmission of vibrations is not sufficient.

  • Page 29: Mounting The Hopper Support Rod

    Packaging, Transport and Installation 4.8 Mounting the hopper support rod 1. Screw the rod (G) for the funnel holder into the threaded hole (Gb) on the housing. Fig. 12: Installing the rod for the hopper support 4.9 Mounting the hopper support The hopper support allows the hopper to be placed in the correct position by turning and moving it in height.

  • Page 30: Inserting The Hopper

    Packaging, Transport and Installation 4.10 Inserting the hopper 1. Insert the funnel (A) into the support (B). Fig. 14: Inserting the hopper...

  • Page 31: First Commissioning

    − Only use the supplied power cable to connect the device to the mains supply. tand hat The DR 100 must be connected to the power supply on site for initial commissioning. Ensure the following before connecting the device to the power supply: •...

  • Page 32: Connecting The Device To The Power Supply

    First Commissioning 5.2 Connecting the device to the power supply Connect the device to the power supply as described below: 1. Match the voltage and frequency on the nameplate (N) of the device with the values on site. 2. Plug the enclosed mains lead into the mains plug connection (L). 3.

  • Page 33: Operating The Device

    Operating the Device Operating the Device 6.1 Switching On and Off 1. Press the power switch (J) at the rear of the device to switch it on or off. 6.2 Setting the operating time The device can be operated in continuous operation or for a preset time. NOTICE This laboratory instrument is designed for 8-hour single-shift operation at 30 % duty cycle.

  • Page 34: Setting The Feed Speed

    ➔ The device conveys the fed material into the specified collecting vessel or device. Fig. 17: Setting the feed rate The feed rate is set by adjusting the voltage supply at the built-in inline vibrator of the DR 100 (phase angle control).

  • Page 35: Starting, Interrupting, Stopping

    Operating the Device 6.4 Starting, Interrupting, Stopping Fig. 18: Starting, stopping or cancelling the feed process 6.4.1 Start 1. Set the desired parameters for the feed process. 2. Press START (Dg). ➔ The feed is started with the set parameters. 6.4.2 Interrupt (pause) 1.

  • Page 36: Setting The Layer Height

    Operating the Device 6.5 Setting the layer height The hopper support allows the hopper to be placed in the correct position by turning and moving it in height. 1. Loosen the locking screw (E) of the hopper support. 2. Set the desired layer height (Sh) between the lower edge of the feed hopper (A) and the bottom of the vibrating chute (C).

  • Page 37: Creating Interface Connection

    When operating other devices, also observe any device-specific manuals. 6.6.1 Interface for ZM 200 Fig. 20: Interface connection The device can be connected to the Retsch ZM 200 interface (Z) via the interface (I). Use the corresponding interface cable (Ik). Fig. 21: ZM 200 interface cable...
  • Page 38 3. Connect both devices to the power supply. NOTICE Set the DR 100 feed rate to a low value before starting the ZM 200. Otherwise, the ZM 200 is overloaded when starting the DR 100 and can no longer reduce the feed. Mechanical components can be damaged.

  • Page 39: Interface To Pt 100 / Pt 200

    Fig. 23: Connect and operate the device with the PT 100 / PT 200 as follows: 1. Connect the interface (I) on the DR 100 to the interfaces on the Retsch devices PT 100 / PT 200. 2. Set the mode selector switch (H) to standard.

  • Page 40: Interface To The Zm 300

    6.6.3 Interface to the ZM 300 When using the interface for the ZM 300, the feed rate of the DR 100 feed unit is controlled by the grinding process of the ZM 300. If the grinding capacity limit is exceeded, the feed rate of the DR 100 is automatically reduced to prevent overdosing.
  • Page 41 Operating the Device Connect and operate the device with the ZM 300 as follows: 1. Connect the interface (M) on the DR 100 with the interface cable (Sk) to the interface (Z) on the ZM 300. 2. Set the mode selector switch (H) to standard.

  • Page 42: Standard Operating Mode

    All other buttons are inactive. NOTICE When the DR 100 feed unit is controlled by the ZM 300, the feed rate of the feed unit is controlled via the operating elements of the ZM 300. All control elements on the control panel of the DR 100 feed unit are deactivated.

  • Page 43: Servicing

    Improper repairs − Unauthorised and improper repairs can cause injuries. • Repairs to the device may only be carried out by the Retsch GmbH , an authorised representative or by qualified service technicians. • Do not carry out any unauthorised or improper repairs to the device! 7.1 Cleaning...

  • Page 44: Cleaning The Outside Of The Device

    Improper repairs − Unauthorised and improper repairs can cause injuries. • Repairs to the device may only be carried out by the Retsch GmbH , an authorised representative or by qualified service technicians. • Do not carry out any unauthorised or improper repairs to the device!

  • Page 45: Replacing The Fuses

    • Pull out the mains plug before replacing the fuses. The DR 100 is protected by two glass fuses type T2A/250 V. To replace the device filters, proceed as follows: 1. Pull the mains plug out of the socket.

  • Page 46: Returning For Repair And Maintenance

     When returning a device, attach the return form to the outside of the packaging. In order to eliminate any health risk to the service technicians, Retsch GmbH reserves the right to refuse the acceptance and to return the respective delivery at the expense of the sender.

  • Page 47: Disposal

    Disposal Disposal In the case of a disposal, the respective statutory requirements must be observed. In the following, information on the disposal of electrical and electronic devices in the European Community are given. Within the European Community the disposal of electrically operated devices is regulated by national provisions that are based on the EU Directive 2012/19/EU on Waste Electrical and Electronic Equipment (WEEE).

  • Page 48: Index

    Index Fuse strength ............. 22 Fuse type ............22 Abkühlung ............34 Fuses Ambient temperature .......... 25 replacing ............45 Amendment status ..........6 Amperage ............22 Ansicht des Gerätes ........... 18 Geräterückseite ..........19 Aufstellungshöhe ..........16 Geräuschemissionen ......... 16 Geschwindigkeit ..........
  • Page 49 Service address ..........12 Servicing ............. 43 Setting the feed speed ........34 Zeichen ..............7 Setting the operating time ........33 Zielgruppe ............9 Spannungsversorgung........34 Zuteilgerät DR 100 ..........15 Standard ............. 42 Zuteilgeschwindigkeit ......... 34 Standard operating mode ........42...
  • Page 51 Copyright © Copyright by Retsch GmbH Retsch-Allee 1-5 42781 Haan Germany...

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