ADC HiGain HRE-819 Manual

List 1, list 2 outdoor doubler enclosure

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H
G
O
I
AIN
UTDOOR
D
E
OUBLER
NCLOSURE
HRE-819 List 1 and List 2
Product Catalog: 150-819-100-03
CLEI: T1RHEE04 and T1RHEF04

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Summary of Contents for ADC HiGain HRE-819

  • Page 1 UTDOOR OUBLER NCLOSURE HRE-819 List 1 and List 2 Product Catalog: 150-819-100-03 CLEI: T1RHEE04 and T1RHEF04...
  • Page 2 Contents herein are current as of the date of publication. ADC reserves the right to change the contents without prior notice. In no event shall ADC be liable for any damages resulting from loss of data, loss of use, or loss of profits, and ADC further disclaims any and all liability for indirect, incidental, special, consequential or other similar damages.
  • Page 3 Check the packing list to ensure complete and accurate shipment of each listed item. If the shipment is incomplete or irregular, contact ADC as described in the Warranty. If you must store the equipment for a prolonged period, store the equipment in its original container.
  • Page 4 Inspecting Shipment 150-819-100-03 June 19, 1998 HRE-819...
  • Page 5: Table Of Contents

    150-819-100-03 Table of Contents ABLE OF ONTENTS Overview ____________________________________________________________________________ 1 Enhanced Features ..........................1 Standard Features..........................1 Description ............................2 Mechanics ..........................2 Enclosure Base ........................4 Enclosure Housing.......................4 Gel-filled Stub - HRE-819 List 1 Only ................5 Air-filled Stub - HRE-819 List 2 Only ................5 Pressurization........................6 Air Bypass Valve ....................6 Pressure-relief Valve and Air Stem...............7...
  • Page 6 Table of Contents 150-819-100-03 July 9, 1998 HRE-819 List 1 and 2...
  • Page 7: Overview

    Overview VERVIEW ® ® This document describes the ADC HiGain Outdoor Mini and Micro Doubler Enclosures HRE-819 List 1 and HRE-819 List 2. The primary application of the HRE-819 enclosure is to house HiGain Doubler units in a HiGain repeaterless T1 transmission system. The HRE-819 is either a refurbished or originally manufactured AT&T outdoor enclosure that has been enhanced to house up to: •...
  • Page 8: Description

    Overview 150-819-100-03 ESCRIPTION The HRE-819 List 1 is an AT&T-equivalent 819B1 or 819B2 outdoor enclosure with a gel-filled stub. The HRE-819 List 2 is an AT&T-equivalent 819A1 or 819A2 outdoor enclosure with an air-filled stub. Figure 1 shows the HRE-819. Figure 1.
  • Page 9 150-819-100-03 Overview Housing base Housing Housing lids Figure 2. Enclosure Base and Housing Table 1. HRE-819 Mechanics BASE 2-inch AT&T 3.5-inch AT&T 81B1-1H 81A1-1H 81A1-2H 81A2-2H HRE-819 List Number #842301483 #842301491 HRE-819 List 1, Gel HRE-819 List 2, Air You can build the gel-filled List 1 unit with two regular-sized lids (a 2-inch deep, AT&T #842301483) or two deep-dish lids (a 3.5-inch, AT&T 842301491).
  • Page 10: Enclosure Base

    Overview 150-819-100-03 Enclosure Base The HRE-819 enclosure base is a molded plastic unit. The base contains the air bypass valve, pressure relief valve, order wire port, stub cable, and mounting hardware. In the event of damage to the housing, the housing can be detached from the base and replaced. This precludes the need to blow the splice case and resplice a new unit stub into the main feeder cables.
  • Page 11: Gel-Filled Stub - Hre-819 List 1 Only

    150-819-100-03 Overview Pressure slot Desiccant space Desiccant space Lid-mounting bolt holes Torquing sequence Desiccant space Desiccant space Figure 4. HRE-819 Housing Gel-filled Stub - HRE-819 List 1 Only The gel-filled, screened, 54-pair, 24-AWG cable stub on the List 1 unit is equivalent to an ALP FSS-PIC filled-core telephone cable.
  • Page 12: Pressurization

    Overview 150-819-100-03 Pressurization Figure 5 shows the pressurization valves. One of the most noticeable external differences between the two enclosures is that the air bypass valve is absent from the gel-core model, HRE-819 List 1. Figure 5. Pressurization Valve Locations Air Bypass Valve List 1 enclosures (gel-filled stub) are intended for above-ground applications and applications requiring the stub to be spliced to non-pressurized, air core cables.
  • Page 13: Pressure-Relief Valve And Air Stem

    150-819-100-03 Overview Pressure-relief Valve and Air Stem The pressure-relief valve keeps the internal pressure between 12 and 25 PSI. The air stem is a threaded Schraeder valve (similar to a car tire valve) and cap. Use it to pressurize the enclosure from a local pressure source or to measure the enclosure’s internal pressure through a pressure gauge or to relieve the internal pressure prior to opening and removing the cover by removing the air stem valve core (pin).
  • Page 14: Installation

    Two mounting brackets An HTC-439 ADC test card is included with every HRE-819. This unit is found in a separate box inside the HRE-819 shipping carton. The test card provides an easy-to-use way of accessing and testing the four cable pairs connected to every HRE-819 slot. The test card is provided free of charge for your convenience.
  • Page 15: Installing The Enclosure

    150-819-100-03 Installation NSTALLING THE NCLOSURE Manhole Installation The enclosure base has mounting brackets with four -inch diameter mounting holes spaced 13- inches vertically by 7- inches horizontally. The hole spacing is consistent with the mounting slot spacing of standard manhole racks. Lower the housing and attached stub cable into the manhole.
  • Page 16: Aerial Installation

    Installation 150-819-100-03 Aerial Installation To mount the doubler enclosure on a pole, use a 131B T-bracket and mounting bar assembly (ADC Part Number 132-1026-01), as shown in Figure 7. This assembly allows the case to be mounted with the stub cable up or down.
  • Page 17: Splicing The Stub Cable

    150-819-100-03 Installation Use the -inch lug screw at the bottom to fasten the mounting bar to the T-bracket and to keep the 131B T-bracket vertical on the pole. Lift the case. (The recommended way to lift the case is to use a sling attached through the opening in the doubler enclosure.) Secure the case to the mounting bracket with the four T-bolts.
  • Page 18 Installation 150-819-100-03 Figure 8. Splice Preparation Before splicing the stub cable to the main cable, test all cable pairs designated for immediate or future use for pair continuity and pair identification. Figure 9. Cross Section of Quad S-Screened Stub at Splice July 9, 1998 HRE-819 List 1 and 2...
  • Page 19: Order Wire

    The order wire is brought in on the G-W pair. The order wire access port (Figure 6 on page 9) provides access to this pair. ADC does not supply the optional 1000A order wire terminals. These are available from third-party vendors. HRE-819 List 1 and 2 July 9, 1998...
  • Page 20: Through-Connecting

    Installation 150-819-100-03 HROUGH ONNECTING The method of through-connecting bypasses the housing and connects the pairs through the base. This allows enclosure cable pairs to bypass the housing and be extended through it for access downstream from the HRE-819. Through-connecting is accomplished by mating the 710-type connectors in the base as shown in Figure 11.
  • Page 21: Wiring

    150-819-100-03 Installation Using a -inch, hand-held, hex nut driver, tighten all bolts according to the sequence stamped on the cover to a torque of 25 to 50 inch-pounds. The torque flattens the lock washers. Do not attempt further tightening. The bolts shear at 125 inch-pounds. Replace the valve core (pin) in the air stem on the base, then connect an air hose having a snap-on chuck to the air stem.
  • Page 22 Table 2. Stub Cable Termination Stub Cable Termination for HRE-819 Enclosure Side 1 (IN) Side 1 (OUT) Side 2 (IN) Side 2 (OUT) Doubler Binder Binder Binder Binder Pair Wire No. in Pair Wire No. in Pair Wire No. in Pair Wire No.
  • Page 23: General Deployment Rules

    150-819-100-03 Installation Table 3. Interstitial Pair Terminations Pin # in Slot ID Pair Wire Enclosure Housing Pressure BL-W Pressure Order Wire Spare BR-W Spare SL-W Spare BL-R General Deployment Rules The HRE-819 is an air-tight enclosure. This environment traps the heat generated by the installed plugs causing a significant heat rise within.
  • Page 24: Maintenance

    Maintenance 150-819-100-03 AINTENANCE This section explains maintenance procedures and lists replacement parts for the HRE-819 List 1 and 2. ROTECTOR XTRACTION All protected HRE-819 enclosures are equipped with protector sockets located in each plug-in position. Use either 200A, 208A or 3P-68 protectors (gas tubes). Remove the protectors using the 829A tool as follows: For List 2 units, shut off the air supply by turning the air bypass valve counter-clockwise one-quarter turn away from the housing.
  • Page 25: Removing And Replacing Broken Cover Bolts

    Remove the 829A tool from the housing and visually check the connector for proper placement of the protectors. Secure the cover to the housing. ADC does not supply the 829A extractor tool. It is available from third-party vendors. EMOVING AND EPLACING...
  • Page 26: Replacement Parts

    Maintenance 150-819-100-03 EPLACEMENT ARTS ADC provides a number of replacement part kits for the HRE-819. They are listed in Table 5 and can be ordered directly from ADC. Table 5. Replacement Parts ADC Part Number Items AT&T Part Number 132-1010-01...
  • Page 27: Appendix A - Specifications

    150-819-100-03 Appendix A - Specifications A - S PPENDIX PECIFICATIONS NVIRONMENT Operating Temperature -40° to +150° F (-40° to +65° C) Operating Humidity 5 to 95% (non-condensing) Altitude to 14,000 ft. (4,300 m) IMENSIONS Height 23 inches (58.4 cm) Width 16 inches (40.6 cm) Depth 15-7/8 inches (40.3 cm) Shallow lid...
  • Page 28: Appendixb - Abbreviations

    Appendix B - Abbreviations 150-819-100-03 B - A PPENDIX BBREVIATIONS Abbreviations used throughout this manual are defined below: Aluminum Polyethylene Filled S-Screened PIC FSS-PIC Ampere American National Standards Institute ANSI American Wire Gauge Common Language Equipment Identifier CLEI Central Office Customer Premises Dual Encapsulated Plastic Insulated Cable DEPIC...
  • Page 29: Appendix C - Product Support

    UPPORT ADC Customer Service Group provides expert pre-sales and post-sales support and training for all its products. Technical support is available 24 hours a day, 7 days a week by contacting the ADC Technical Assistance Center (TAC). • Quotation Proposals Sales Assistance •...
  • Page 30 Appendix C - Product Support 150-819-100-03 Configuration number air ain Pairgain Technologies, Inc. 14402 Franklin Avenue Tustin, CA 92780 TELEPHONE (714) 832-9922 HRE 819 List 2 150 - 1574 - 02 CLEI/ECI Bar code label Figure 12. Location of Bar Code and Configuration Number Labels Table 6.
  • Page 31 ADC during the 90-day warranty period is, at ADC’s option, either (a) return of the price paid or (b) repair or replace of the software. ADC also warrants that, for a period of thirty (30) days from the date of purchase, the media on which software is stored will be free from material defects under normal use.
  • Page 32 ADC DSL Systems, Inc. 14402 Franklin Avenue Tustin, CA 92780-7013 Tel: 714.832.9922 Fax: 714.832.9924 Technical Assistance Tel: 800.638.0031 Tel: 714.730.3222 Fax: 714.730.2400 : 150-819-100-03 OCUMENT ´,P,¶9U¨ 1248129...

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