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Norac UC4+ Apache 1010 2005+ Installation Manual

Spray height control system
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Spray Height Control System
Apache 1010 (2005+) Enhanced Stability
Installation Manual
Improving the competitiveness of Industry and Agriculture
through Precision Measurement

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Summary of Contents for Norac UC4+ Apache 1010 2005+

  • Page 1 Spray Height Control System Apache 1010 (2005+) Enhanced Stability Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+AP2-INST Rev H (Apache 1010 (2005+) Enhanced Stability) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS     INTRODUCTION ..........................1     GENERAL SYSTEM DESCRIPTION ....................2     PARTS LISTS ............................3     INSTALLATION PROCEDURE ......................7     ......................7 XISTING YSTEM HECK     ........................7 PEED    ...

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    All parts supplied are selected will be inoperative until the installation is specially to fit the sprayer to facilitate a complete. Any installation procedure complete installation. However, NORAC requiring boom movement will need cannot guarantee all parts fit as intended to be done first.

  • Page 6: Parts Lists

    PARTS LISTS The parts that come with your UC4+ Spray Height Control System are listed in Table 1. The item number on the left side of this table references each part. Please ensure that all parts in your kit are present before proceeding with your installation. Table 1: Apache 1010 (2005+) Enhanced Stability Sprayer Boom Control System Parts Item Part Number...
  • Page 7 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex...
  • Page 8 The parts that come with your UC4+ System are shown below in their general installation configuration. Figure 2: UC4+ Spray Height Control System Components...
  • Page 9 Figure 3: Hydraulic Plumbing Schematic...

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING YSTEM HECK It is necessary to check the existing You will need a stopwatch or a system’s functionality before installing the watch that displays “seconds” for UC4+ Spray Height Control system. the next step. 1. Drive your sprayer onto a flat piece of 3.
  • Page 11 Table 4: Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5: Boom Test Record (WITH UC4+ Spray Height Control system) Working RPM:...

  • Page 12: Wing Sensor Installation

    Please refer to the UC4+ system warranty at the end of the UC4+ Sprayer Boom Control Operator’s Manual (M01) for implications. 2. Mount NORAC UC4+ ultrasonic sensors (E02) into the sensor brackets. The sensors should be oriented forward (ahead) of the boom.
  • Page 13 7. Ensure the rainflap actuates smoothly when Rainflaps are only installed in the the bracket is turned upside down and wing sensor brackets. returns to the open position when the sensor bracket is returned to its operating 4. Insert one side of the rainflap rod into the position (sensor pointing downwards toward pre-bent hinge tab on the sensor bracket.
  • Page 14 General Mounting Rules for Low Profile General Mounting Rules UC4+ Brackets: Ultrasonic Sensors: a) In its lowest position, the sensor must be 9 a) Minimize the distance between the bolts to inches (23 cm) or more from the ground. prevent bending the bracket and prevent the bracket from loosening over time.
  • Page 15 Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Figure 12: Sensor Serial Number Installation Location...

  • Page 16: Main Lift Sensor Installation

    MAIN LIFT SENSOR INSTALLATION 1. Mount the bracket onto the lowest frame member on the center section of the sprayer. (Figure 14 and Figure 15). Figure 15: Main Lift Sensor Bracket Mounting Position (Side View) Figure 13: Main Lift Sensor Bracket Mounting The General Mounting Rules for Low Profile Brackets and the...

  • Page 17: Roll Sensor Installation

    4.5 R ENSOR NSTALLATION Mount the roll sensors to the included roll When mounting the roll sensors, use the sensor brackets using the machine screws following guidelines and refer to Figure 17. and nylon lock nuts, as illustrated in Figure a) The intermediate frame roll sensor must have the lowest serial number and the chassis roll sensor must have the...

  • Page 18: Boom Frame Roll Sensor Mounting

    4.5.1 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 18. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 18).

  • Page 19: Intermediate Frame Roll Sensor Mounting

    4.5.2 Intermediate Frame Roll Sensor Mounting intermediate frame roll sensor temperature probe on it. 1. It is often best to cable tie the intermediate frame roll sensor in place. When mounting the intermediate frame roll sensor follow the guidelines and refer to Figure 19.

  • Page 20: Reference Frame Roll Sensor Mounting

    4.5.3 Reference Frame Roll Sensor Mounting 2. Ensure the sensor is mounted adequately The reference frame roll sensor and that the cable provides enough slack. should be the highest serial number. 1. The reference frame (chassis) roll sensor mounts on the left side of the rear axle below the main up/down coils (Figure 21).

  • Page 21: Hydraulic Installation

    4.6.1 Valve Assembly 1. On a clean surface remove all plastic Figure 23: Valve Block Assembly plugs from the NORAC hydraulic Valve (V01) (Figure 22). Figure 22: NORAC Valve Block 2. Install the orifices (F08) into the "B"...

  • Page 22: Valve Mounting

    4.6.2 Valve Mounting 4.6.3 Hydraulic Plumbing 1. Mount the NORAC valve (V01) on the WARNING! sprayer using valve mounting From this point in the installation the bracket (B10). booms will be inoperative until the 2. Screw short side of the threaded rods electronics are fully installed.

  • Page 23: Electrical Installation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand rear side of the cab, near the side window.
  • Page 24 Figure 26: Cable Configurations: C10 and C11 2. Connect the UC4+ power cable (C10) to the UC4+ control panel in the sprayer cab. Ensure both plugs (P16 and P4) are connected to the panel Figure 26. Ensure the UC4+ Panel’s power remaining installation (Bottom of switch pressed IN).
  • Page 25 (S6A) on C11 (Figure 27). 15. Connect the AMP 4-pin plug – P4 (C11) to the 4-pin AMP receptacle on the tee 12. Route the free end of C03 to the of C05 (Figure 29). vicinity of the NORAC valve block.

  • Page 26: Completing The Installation

    3. Turn on the power for the UC4+ Control Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ Spray Height Control system installed.

  • Page 27: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – C ABLE ENSOR RANCH...

  • Page 28: Item C02B: 44664 - Cable Uc4 Can Node Dual

    5.2 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 29: Item C03: 44656D - Cable Valve Variable Rate Dt

    5.3 I C03: 44656D – C ABLE ALVE ARIABLE...

  • Page 30: Item C05: 44674 - Cable Uc4 Sensor Roll Bias

    5.4 I C05: 44674 – C UC4 S ABLE ENSOR...

  • Page 31: Item C10: 44650-39 - Cable Power Generic Self -Propelled

    5.5 I C10: 44650-39 – C ABLE OWER ENERIC ROPELLED L = 100" (2.54m)

  • Page 32: Item C11: 44651-03 - Cable Valve Extension Generic

    5.6 I C11: 44651-03 – C ABLE ALVE XTENSION ENERIC 365” (9.27m)

  • Page 33: Item C12: 44658-18 - Cable Uc4 Valve Ap2 Main

    5.7 I C12: 44658-18 – C UC4 V AP2 M ABLE ALVE...

  • Page 34: Item C13: 44658-17 - Cable Uc4 Sense Ap2

    5.8 I C13: 44658-17 – C UC4 S ABLE ENSE...

  • Page 35: Item C14: 44658-99 - Cable Uc4 Interface Power Pigtail Fused

    5.9 I C14: 44658-99 – C UC4 I ABLE NTERFACE OWER IGTAIL USED...
  • Page 36 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (952)224-4142 SHIPPING ADDRESS: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN...

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