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Norac UC4+ Apache 2010+ Installation Manual

Spray height control system
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Spray Height Control System
Apache (2010+) Enhanced Stability
Installation Manual
Improving the competitiveness of Industry and Agriculture
through Precision Measurement

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Summary of Contents for Norac UC4+ Apache 2010+

  • Page 1 Spray Height Control System Apache (2010+) Enhanced Stability Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+AP3-INST Rev C (Apache (2010+) Enhanced Stability) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS     INTRODUCTION ..........................1     GENERAL SYSTEM DESCRIPTION ....................2     PARTS LISTS ............................3     INSTALLATION PROCEDURE ......................7     ......................7 XISTING YSTEM HECK     ........................7 PEED    ...

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    All parts supplied are selected will be inoperative until the installation is specially to fit the sprayer to facilitate a complete. Any installation procedure complete installation. However, NORAC requiring boom movement will need cannot guarantee all parts fit as intended to be done first.

  • Page 6: Parts Lists

    PARTS LISTS The parts that come with your UC4+ Spray Height Control System are listed in Table 1. The item number on the left side of this table references each part. Please ensure that all parts in your kit are present before proceeding with your installation. Table 1: Apache (2010+) Enhanced Stability Sprayer Boom Control System Parts Item Part Number...
  • Page 7 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex...
  • Page 8 The parts that come with your UC4+ System are shown below in their general installation configuration. Figure 2: UC4+ Spray Height Control System Components...
  • Page 9 Figure 3: Hydraulic Plumbing Schematic...

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING YSTEM HECK It is necessary to check the existing You will need a stopwatch or a system’s functionality before installing the watch that displays “seconds” for UC4+ Spray Height Control system. the next step. 1. Drive your sprayer onto a flat piece of 3.
  • Page 11 Table 4: Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5: Boom Test Record (WITH UC4+ Spray Height Control system) Working RPM:...

  • Page 12: Wing Sensor Installation

    (M01) a) Assemble the bolt and nut into the implications. collar. 4. Mount the NORAC UC4+ ultrasonic b) Grease the bottom edge of the sensor (E02) into the sensor brackets. collar and the angled tube of the The sensors should be oriented forward base.
  • Page 13 General mounting rules for UC4+ When installing UC4+ ultrasonic wing sensors: sensors (E02), start with the smallest serial number on the left a) In its lowest position, the sensor mouth hand side proceeding to the must be 9 inches or more from the largest serial number on the right ground.
  • Page 14 Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Figure 9: Sensor Serial Number Installation Location...

  • Page 15: Main Lift Sensor Installation

    4.4 M ENSOR NSTALLATION 1. Assemble the main lift sensor bracket 3. Mount the sensor onto the sensor (B11) as shown in Figure 10. mounting collar (Figure 11). Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 10: Main Lift Sensor Bracket 2.

  • Page 16: Roll Sensor Installation

    4.5 R ENSOR NSTALLATION When mounting the roll sensors, use the Mount the roll sensors to the included roll following guidelines and refer to Figure 14. sensor brackets using the machine screws a) The intermediate frame roll sensor and nylon lock nuts, as illustrated in Figure must have the lowest serial number and the chassis roll sensor must have the highest serial number.

  • Page 17: Boom Frame Roll Sensor Mounting

    4.5.1 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 15. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 15).

  • Page 18: Intermediate Frame Roll Sensor Mounting

    4.5.2 Intermediate Frame Roll Sensor Mounting intermediate frame roll sensor temperature probe on it. 1. It is often best to cable tie the intermediate frame roll sensor in place. When mounting the intermediate frame roll sensor follow the guidelines and refer to Figure 16.

  • Page 19: Reference Frame Roll Sensor Mounting

    4.5.3 Reference Frame Roll Sensor Mounting The reference frame roll sensor should be the highest serial number. 1. The reference frame (chassis) roll sensor mounts on the left side of the rear axle below the main up/down coils (Figure 18). The AMP (circular) connector MUST exit towards the right hand wing.

  • Page 20: Hydraulic Installation

    4.6.1 Valve Assembly Figure 20: Valve Block Assembly 1. On a clean surface remove all plastic plugs from the NORAC hydraulic Valve (V01) (Figure 19). Figure 19: NORAC Valve Block 2. Install the orifices (F08) into the "B"...

  • Page 21: Valve Mounting

    4.6.2 Valve Mounting 1. Mount the NORAC valve (V01) on the sprayer using valve mounting bracket (B10). 2. Screw short side of the threaded rods into the bottom of the valve block at least 3/8". The valve mounting holes are drilled and tapped 3/8 NC-1"...

  • Page 22: Hydraulic Plumbing

    Figure with the existing system. 2. Install the 6MB-6MJ fittings (F05) into the “P” and “T” ports on the NORAC valve block and tighten to 18 ft-lbs. 3. Connect a 6FJX90 hose end on the...

  • Page 23: Electrical Installation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand rear side of the cab, near the side window.
  • Page 24 Figure 23: Cable Configurations: C10 and C11 2. Connect the UC4+ power cable (C10) on the power pigtail interface cable to the UC4+ control panel in the (C14). Connect the pigtails on C14 to sprayer cab. Ensure both plugs (P16 a 12V power connection.
  • Page 25 Follow 12. Route the free end of C3 to the vicinity existing cables and/or hydraulic lines. of the NORAC valve block. 17. Route the CAN Node cable (C02B) to 13. The connectors on the valve cable the roll sensors. Follow existing cables (C03) are marked RIGHT UP, LEFT and/or hydraulic lines.
  • Page 26 Figure 26: Cable Configurations: C11, C02, C02B and C05 IMPORTANT: Provide enough slack in all cables to account for the movement of the main section, parallel lift, FOLDING boom movement.

  • Page 27: Completing The Installation

    3. Turn on the power for the UC4+ Control Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ Spray Height Control system installed.

  • Page 28: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – C ABLE ENSOR RANCH...

  • Page 29: Item C02B: 44664 - Cable Uc4 Can Node Dual

    5.2 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 30: Item C03: 44656D - Cable Valve Variable Rate Dt

    5.3 I C03: 44656D – C ABLE ALVE ARIABLE...

  • Page 31: Item C05: 44674 - Cable Uc4 Sensor Roll Bias

    5.4 I C05: 44674 – C UC4 S ABLE ENSOR...

  • Page 32: Item C10: 44650-39 - Cable Power Generic Self -Propelled

    5.5 I C10: 44650-39 – C ABLE OWER ENERIC ROPELLED L = 100" (2.54m)

  • Page 33: Item C11: 44651-03 - Cable Valve Extension Generic

    5.6 I C11: 44651-03 – C ABLE ALVE XTENSION ENERIC 365” (9.27m)

  • Page 34: Item C12: 44658-91 - Cable Uc4 Valve Ap3 Main

    5.7 I C12: 44658-91 – C UC4 V AP3 M ABLE ALVE...

  • Page 35: Item C13: 44658-90 - Cable Uc4 Sense Ap3

    5.8 I C13: 44658-90 – C UC4 S ABLE ENSE...

  • Page 36: Item C14: 44658-99 - Cable Uc4 Interface Power Pigtail Fused

    5.9 I C14: 44658-99 – C UC4 I ABLE NTERFACE OWER IGTAIL USED...
  • Page 37 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (952)224-4142 SHIPPING ADDRESS: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN...

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