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Norac UC4+ Apache 1010 2005+ Installation Manual

Spray height controller
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Spray Height Controller
Apache 1010 (2005+)
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+ Apache 1010 2005+

  • Page 1 Spray Height Controller Apache 1010 (2005+) Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+AP2-INST Rev B (Apache 1010) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................8 ....................... 8 XISTING SYSTEM CHECK ........................8 PEED ....................... 10 ENSOR NSTALLATION ....................13 ENSOR NSTALLATION ....................... 14 ENSOR NSTALLATION 4.5.1 Boom Frame Roll Sensor Mounting ..................

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    However, NORAC requiring boom movement will need to be cannot guarantee all parts fit as intended due done first. Once the hydraulics have been to the variations of the sprayer by the...

  • Page 6: Parts Lists

    PARTS LISTS The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on the left side of this table references each part. Please ensure that all parts in your kit are present before proceeding with your installation. Table 1 –...
  • Page 7 Table 2 - 44865-03 (Rev A) - Hydraulics Fittings Kit Detail Picture Item Part Number Name Quantity 103839 T ADAPTER - 6FJXR 6MJT 103312 MALE ADAPTER - 6MB 6MJ 104632 T ADAPTER - 8FJXR 8MJT 44928 ORIFICE INSERT .047 IN ONE WAY 104369 PLUG - 6MBP Fitting Name...
  • Page 8 The parts that come with your UC4 System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control system Components If your valve connectors appear different than shown, refer to Appendix A for more details..
  • Page 10 Figure 3 – Hydraulic Plumbing Schematic...

  • Page 11: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 12 Table 4 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 –...

  • Page 13: Wing Sensor Installation

    UC4+ Sprayer Boom Control Operator’s Manual (M01) implications. 4. Mount the NORAC UC4+ ultrasonic Figure 5 – Breakaway Sensor Mounting sensor (E02) into the sensor brackets. Bracket Assembly The sensors should be oriented forward (ahead) of the boom (see Figure 6 and To assemble the breakaway sensor Figure 8).
  • Page 14 5. Sensor cables should run through the General mounting rules for UC4+ mounting bracket tube and then behind ultrasonic wing sensors: the member the bracket is mounted onto. a) In its lowest position, the sensor mouth Cable-tie the connector in place. The must be 9 inches or more from the cable must not be allowed to hang below ground.
  • Page 15 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...

  • Page 16: Main Lift Sensor Installation

    4.4 M 3. Mount the sensor onto the sensor ENSOR NSTALLATION mounting collar (Figure 11). 1. Assemble the main lift sensor bracket (B11) as shown in Figure 10. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 10 – Main Lift Sensor Bracket 2.

  • Page 17: Roll Sensor Installation

    4.5 R ENSOR NSTALLATION Mount the roll sensors to the included When mounting the roll sensors, use the roll sensor brackets using the machine following guidelines and refer to Figure 14. screws and nylon lock nuts, as illustrated a) The smaller the distance between A and in Figure 13.

  • Page 18: Boom Frame Roll Sensor Mounting

    4.5.1 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 15. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 15).

  • Page 19: Chassis Roll Sensor Mounting

    4.5.2 Chassis Roll Sensor Mounting Check that the roll sensors and 1. It is often best to cable tie the chassis cables will not interfere with, or roll sensor in place. When mounting the come into contact with any parts of chassis roll sensor follow the guidelines the sprayer.

  • Page 20: Hydraulic Installation

    Figure 19 – Valve Block Assembly installation. 4.6.2 Valve Mounting 4.6.1 Valve Assembly 1. Mount the NORAC valve (V01) on the 1. On a clean surface remove all plastic sprayer using the valve mounting plugs from the NORAC hydraulic Valve bracket (B10).

  • Page 21: Hydraulic Plumbing

    6FJXR- 6MJT fitting (F04). 4. Connect the 6FJX90 fitting on hose H04 to the Tank port on the NORAC valve block. 5. Tee in the T line to the tank port on the sprayer valve block using the 8FJXR- 8MJT fitting (F07).

  • Page 22: Lectrical Nstallation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand rear side of the cab, near the side window.
  • Page 23 Figure 22 – Cable Configurations: C10 and C11 2. Connect the UC4+ power cable (C10) to connector cannot be found, it may be the UC4+ control panel in the sprayer necessary to cut off the connector(s) and cab. Ensure both plugs (P16 and P4) are splice into the existing Apache wiring.
  • Page 24 6. Route C11 to the rear of the sprayer, in 12. Route the free end of C3 to the vicinity the vicinity of the valve block. of the NORAC valve block. Install the square DIN connectors onto each 7. Connect the 3-pin shroud (S3) on the NORAC valve as shown Figure 24.

  • Page 25: Completing The Installation

    4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ Spray Height Control system installed. Record the results for comparison in Table 5. 5. The procedure for the installation of the UC4+ Spray Height Control system is now complete.

  • Page 26: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – S ENSOR RANCH ABLE...

  • Page 27: Item C02B: 44664 - Cable Uc4 Can Node Dual

    5.2 I C02B: 44664 – C UC4 CAN N ABLE 5.3 I C03: 44656 – V ALVE ABLE ARIABLE...

  • Page 28: Item C10: 44650-39 - Power Cable Generic Self -Propelled

    5.4 I C10: 44650-39 – P OWER ABLE ENERIC ROPELLED...

  • Page 29: Item C11: 44651-03 - Extension Cable Valve Generic

    5.5 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...

  • Page 30: Item C12: 44658-17 - Sense Cable Uc4 Ap2

    5.6 I C12: 44658-17 – S UC4 AP2 ENSE ABLE ¹ ¹ ² ²...

  • Page 31: Item C13: 44658-18 - Main Valve Cable Uc4 Ap2

    5.7 I C13: 44658-18 – M UC4 AP2 ALVE ABLE ¹ ¹ Wire Detail Wire Detail Wire Detail Wire Detail Terminal Terminal Terminal Terminal Cable Cable Cable Cable Colour Colour Colour Colour Function Function Function Function Terminal Terminal Terminal Terminal S2B.A - pin Black Main Down +...

  • Page 32: Appendix A - Valve Connector Change

    APPENDIX A – VALVE CONNECTOR CHANGE Starting in January 2009, NORAC is changing the connectors on the boom height control valve block. The new style valve block will have 2-pin Deutsch connectors on the coils. The previous models had Hirschman style connectors as shown in Figure 2 new style valve blocks and cabling look similar to Figure 26 and Figure 27.
  • Page 33 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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