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Summary of Contents for Tormach 51136
- Page 1 TECHNICAL DOCUMENT Version 0722A INSTALLATION GUIDE 24R Z-AXIS BRAKE RETROFIT KIT Page 1 Specifications subject to change without notice. ©Tormach® 2022...
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Page 2: Product Information
Description 24R Z-Axis Brake Cable Assembly (PN 51138) Z-Axis Motor with Z Brake (PN 51133) Note: If any items are missing, we can help. Create a support ticket with Tormach Technical Support at tormach.atlassian.net/servicedesk for guidance on how to proceed. REQUIRED TOOLS This procedure requires the following tools. -
Page 3: Before You Begin
RA10097 or higher The Z-axis brake is pre-installed at the factory, and you don't need to follow any procedures in this document. Page 3 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A) -
Page 4: Installation
Remove the power plug(s) from the wall outlet. If your system is hardwired, isolate the machine by opening its circuit breaker(s). e. Follow correct lockout/tagout procedures. Page 4 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A) - Page 5 11. Connect the loose end of wire 487 to the +24 Vdc by inserting it into the open port of the terminal block connected to wire 404. Figure 2: Wire 487 connected to the open port of wire 404. Page 5 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
- Page 6 5. Find the 24R Z-Axis Brake Cable Assembly (PN 51138) provided in this kit. 6. Wrap the ends of the cable together with electrical tape. Page 6 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
- Page 7 12. Remove any necessary energy chain covers on the Y-axis energy chain with a short, small, flat-blade screwdriver. Set aside the covers. Page 7 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
- Page 8 14. Replace any energy chain covers that you set aside earlier. 15. Route the cable through the hole in the top left of the electrical cabinet and then through the wire troughs. Page 8 ©Tormach® 2022 tormach.com Specifications subject to change without notice.
- Page 9 4. Find the security pin on the bottom of the power supply, and release it with a small, flat-blade screwdriver. You can tsen lift the power supply off of the DIN rail to make the wire connections. Page 9 ©Tormach® 2022 tormach.com Specifications subject to change without notice.
- Page 10 Remove the power plug(s) from the wall outlet. If your system is hardwired, isolate the machine by opening its circuit breaker(s). e. Follow correct lockout/tagout procedures. Page 10 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
- Page 11 4. From the Z-axis motor, remove the four M6 screws securing it in place with a 4 mm hex wrench. Set the screws aside. Figure 9: Existing Z-axis motor secured to the machine. Page 11 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
- Page 12 Z-axis motor shaft with a 4 mm hex wrench. 7. Lift and remove the Z-axis motor and discard it. Page 12 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
- Page 13 5. Secure the Z-axis motor to the motor mount with the four M6 screws from the previous step. Page 13 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
- Page 14 Figure 13: Connecting the Z-axis brake cable to the Z-axis motor's brake connector. 8. Re-install the following items with the parts that you set aside earlier: Vacuum table Rear Z-axis cover Page 14 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
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Page 15: Verify The Installation
The Z-axis motor should operate smoothly and sound like the other two axis motors. If the Z-axis motor sounds different, go to "Troubleshooting" (page 16). Page 15 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A) -
Page 16: Troubleshooting
3. If wires 509 and 510 are connected to the correct locations in the electrical cabinet, refer to the troubleshooting section of the 24R operator’s manual. Page 16 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A) -
Page 17: Electrical Schematics
ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATICS 24 Vdc Controls (Sheet 3) Axis Drive Bus (Sheet 4) Page 17 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A) - Page 18 ELECTRICAL SCHEMATICS 24 Vdc Controls (Sheet 3) Page 18 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
- Page 19 ELECTRICAL SCHEMATICS Axis Drive Bus (Sheet 4) Page 19 ©Tormach® 2022 tormach.com Specifications subject to change without notice. TD10801: Installation Guide: 24R Z-Axis Brake Retrofit Kit (0722A)
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