GEA VARIVENT X Operating Instruction
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GEA VARIVENT X Operating Instruction

GEA VARIVENT X Operating Instruction

Hygienic shuttle valve
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Hygienic valves
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GEA VARIVENT
Shuttle valve type X and W, X_V and W_V
Operating instruction (Translation from the original language)
430BAL008430EN_4

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Summary of Contents for GEA VARIVENT X

  • Page 1 Hygienic valves ® GEA VARIVENT Shuttle valve type X and W, X_V and W_V Operating instruction (Translation from the original language) 430BAL008430EN_4...
  • Page 2 EU Machinery Directive. This document is protected by copyright. All rights reserved. The document may not, in whole or in part, be copied, reproduced, translated or reduced to an electronic medium of machine-readable form without the express permission of GEA Tuchenhagen GmbH. LEGAL NOTICE Word marks ®...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS General Information Information on the Document 1.1.1 Binding Character of These Operating Instructions 1.1.2 Notes on the Illustrations 1.1.3 Symbols and Highlighting Manufacturer address Contact EU Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC Translated copy of the EU - Declaration of conformity in accordance with the Pressure Equipment Directive 2006/42/EU Safety...
  • Page 4 Operation and control Safety instructions Cleaning Cleaning 9.1.1 Cleaning Process Examples 9.1.2 Cleaning effect Passivation Maintenance 10.1 Safety instructions 10.2 Inspections 10.2.1 Product contact seals 10.2.2 Pneumatic connections 10.2.3 Electrical connections 10.3 Maintenance intervals 10.4 Prior to disassembly 10.5 Disassembling Valve X 10.5.1 Manually lift valve X 10.5.2...

  • Page 5: General Information

    General Information Information on the Document General Information Information on the Document The present Operating Instructions are part of the user information for the product. The Operating Instructions contain all the information you need to transport, install, commission, operate and carry out maintenance for the product. 1.1.1 Binding Character of These Operating Instructions These Operating Instructions contain the manufacturer's instructions to the...

  • Page 6: Manufacturer Address

    Second step in a sequence of operations. ® Result of the previous operation. ® The operation is complete, the goal has been achieved. Hint! Further useful information. Manufacturer address GEA Tuchenhagen GmbH Am Industriepark 2-10 21514 Büchen Contact Tel.:+49 4155 49-0 Fax:+49 4155 49-2035 flowcomponents@gea.com www.gea.com 430BAL008430EN_4 08.03.2022...

  • Page 7: Eu Declaration Of Conformity In Accordance With The Ec Machinery Directive 2006/42/Ec

    General Information EU Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC EU Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC 430BAL008430EN_4 08.03.2022...

  • Page 8: Translated Copy Of The Eu - Declaration Of Conformity In Accordance With The Pressure Equipment Directive 2006/42/Eu

    Translated copy of the EU - Declaration of conformity in accordance with the Pressure Equipment Directive 2006/42/EU Translated copy of the EU - Declaration of conformity in accordance with the Pressure Equipment Directive 2006/42/EU Manufacturer: GEA Tuchenhagen GmbH Am Industriepark 2-10 21514 Büchen We hereby declare that the machine named below...

  • Page 9: Safety

    Pressure Equipment Directive which specifies sound engineering practice. Nominal diameters ≥ IPS 4“; DN 125 valid for the fluid group II. In the event of any deviations, GEA Tuchenhagen GmbH will supply a specific Declaration of Conformity. 2.1.3...

  • Page 10: Operator's Duty Of Care

    Safety Operator’s Duty of Care • Persons or objects are in the danger zone. • Safety devices are not working or were removed. • Malfunctions have been detected on the component. • Damage to the component has been detected. • Maintenance intervals have been exceeded.

  • Page 11: General Safety Instructions And Dangers

    EC Machinery Directive on your own. In general, only original spare parts supplied by GEA Tuchenhagen GmbH should be fitted. This ensures that the component is always operating properly and efficiently.

  • Page 12: Electrical Equipment

    Safety Supplementary Regulations • Substances harmful to the environment must be collected and stored in suitable containers. Clearly mark the containers. • Dispose of lubricants as hazardous waste. 2.4.3 Electrical Equipment For all work on electrical equipment, the following principles apply: •...

  • Page 13: Safety Equipment

    Safety Safety equipment • Personal suitability for the respective task. • Sufficient professional qualification for the respective task. • Received instruction about the functionality of the component. • Received instruction about operating sequences on the component. • Familiar with the safety devices and their function. •...

  • Page 14: Residual Dangers

    Safety Residual dangers The signs and instructions on the component must always be legible. Any illegible signs must be replaced immediately. Signs on the valve Sign Meaning General hazard warning Fig.1 Warning Crushing Fig.2 Warning of spring tension Fig.3 Bleed product line and actuator prior to disassembly Fig.4 Residual dangers...
  • Page 15 Cover or safeguard any adjacent live parts. Spring tension in the actuator Danger to life caused by compression spring in the actuator. Do not open the actuator but return it to GEA Tuchenhagen for proper disposal. Danger of injury Danger presented by moving or The operator must exercise caution and prudence.

  • Page 16: Danger Zones

    Safety Danger zones Danger zones Please observe the following notes: Fig.5 • In the event of malfunctions, shut down the valve (disconnect from the power and air supply) and secure it against being used. • Never reach into the lantern (9) or the valve housing (401) when the valve is switching.

  • Page 17: Description

    Description Design Description Design Fig.6 Design Designation Actuator Control top S or control top T.VIS Gasket Bearing Sealing washer Bearing disc Seat ring Lantern Spacer nut Radial groove Valve disk X1 Valve disk X2 Air connection 430BAL008430EN_4 08.03.2022...
  • Page 18 Description Design Design Designation Electrical connection Valve housing The valve X can be distinguished from its radial seal (11) by the valve disk. 430BAL008430EN_4 08.03.2022...

  • Page 19: Functional Description

    Description Functional description Functional description 3.2.1 Spring-to-close actuator (Z) Fig.7: Distinguishing Feature of Spring-To-Close Actuator (Z) Valve is closed in the non-actuated position. Identification on the T.VIS control top: – Green steady light (1): valve in non-actuated position – Yellow steady light (1): valve in end position (actuated position) 3.2.2 Spring-to-open actuator (A) The valve is open in the non-actuated position.

  • Page 20: Transport And Storage

    Transport and storage Storage conditions Transport and storage Storage conditions The valves, valve inserts or spare parts should be stored in a dry place, free of vibrations and dust, and protected from light. To avoid damage, leave the components in their original packaging if possible. If, during transport or storage, the valve is going to be exposed to temperatures ≤...

  • Page 21: Scope Of Supply

    Transport and storage • Only use approved, fully functional load lifting devices and lifting accessories which are suitable for the intended purpose. Observe the maximum load- bearing capacities. • Secure the valve against slipping. Take the weight of the valve into account and the position of the point of gravity.

  • Page 22: Technical Data

    Technical data Type plate Technical data Type plate The type plate clearly identifies the valve. Fig.9 The type plate provides the following key data: Key data of the valve Type Stop valve X, W Serial Serial number Material 1.4404 (AISI 316L) / EPDM Control air pressure bar/psi min.
  • Page 23 Technical data Technical data Technical data: Ambient temperatures Designation Description 0 to 45 °C (32 ... 113 °F), standard < 0 °C (32 °F): use control air with a low dew point. Protect valve stems against freezing. - Valve < −15 °C: no solenoid valves in the control top >...

  • Page 24: Resistance And Permitted Operating Temperature Of The Sealing Materials

    The maximum operating temperature is defined by the sealing type and its mechanical load. Due to the versatile conditions of use (e.g. usage duration, switching frequency, type and temperature of product and cleaning agents as well as usage environment), GEA Tuchenhagen recommends that the user carries out resistance tests. Resistance: •...
  • Page 25 Technical data Resistance and permitted operating temperature of the sealing materials Table sealing materials - temperature resistance Sealing materials General temperature resistance* -40...+135 °C EPDM (-40...275 °F) -10...+200 °C (+14...+392 °F) -25...+140 °C HNBR (-13...+284 °F) * The general resistance of the material does not correspond to the maximum operating temperature.

  • Page 26: Pipe Ends - General Table Of Measurements

    Technical data Pipe ends - General table of measurements Pipe ends - General table of measurements Hint! Not every valve is available in every size. Particulars of available sizes of valves see Chapter 5, Page 22. Dimensions for Pipes in DN Metric DN Outer Wall thickness...

  • Page 27: Tool

    Technical data Tool Tool Tool Material no. Manual emergency actuator 221.310.74 Belt wrench 408-142 Hose cutter 407-065 O-ring cutter, heatable 0980.50022 Oven (not microwave, min. temp. 140°C) 0981.50016 Protective gloves, heat-resistant V-ring insertion tool 229-109.88 Open-ended wrench, ends ground, a/f 17-19 229-119.01 Open-ended wrench, ends ground, a/f 21-23 229-119.05...

  • Page 28: Assembly And Installation

    Assembly and installation Safety instructions Assembly and installation Safety instructions Hazardous situations during installation can be avoided by safety-conscious and proactive behaviour of the personnel. For installation, the following principles apply: • Only qualified personnel are allowed to set-up, install and commission the component.

  • Page 29: Valve With Detachable Pipe Connection Elements

    Assembly and installation Valve with Detachable Pipe Connection Elements Valve with Detachable Pipe Connection Elements This section describes the procedure to fit the valve. Caution! Liquids in pipes Danger of injury due to liquid spraying out ► Therefore, before releasing any pipe connections or clamp connections: drain the pipe and, if necessary, clean or rinse it.

  • Page 30: Pneumatic Connections

    Assembly and installation Pneumatic connections Fit the seals. Assemble the valve and depressurize the actuator. ® The valve disk is lowered. ® Install the valve with welded ends. Hint! We recommend using the automatic orbital welding method. Housing O-rings: When assembling the valve always replace the housing O-rings to ensure that the valve is tight.

  • Page 31: General

    Assembly and installation General Carry out the following steps: Shut off the compressed air supply. Use the hose cutter to cut the pneumatic hoses square. Push the air hose into the air connector on the control top. Re-open the compressed air supply. ®...

  • Page 32: Start-Up

    Start-up Safety instructions Start-up Safety instructions Initial commissioning For initial commissioning, the following principles apply: • Take protective measures against dangerous contact voltages in accordance with pertinent regulations. • The valve must be completely assembled and correctly adjusted. All screw connections must be securely tightened.

  • Page 33: Operation And Control

    Operation and control Safety instructions Operation and control Safety instructions Dangerous situations during operation can be avoided by safety-conscious and proactive behaviour of the personnel. For operation, the following principles apply: • Monitor the component during operation. • Safety devices must not be changed, removed or taken out of service. Check all safety devices at regular intervals.

  • Page 34: Cleaning

    Cleaning Cleaning Cleaning Cleaning All parts in contact with product must be cleaned at regular intervals. Always observe the safety data sheets issued by the cleaning agent manufacturers. Only use cleaning agents which do not cause damage to the seals and the inner parts of the valve.

  • Page 35: Passivation

    Cleaning Passivation These factors can be combined in such a way as to make an optimal cleaning result probable. Depending on the cleaning method (medium, concentration, temperature and contact times), the seals are affected to different degrees. This can impair the function and the service life. Passivation Before commissioning a plant, passivation is usually carried out for long pipes and tanks.

  • Page 36: Maintenance

    Maintenance Safety instructions Maintenance 10.1 Safety instructions Maintenance and repair Before carrying out maintenance and repair work on the component's electrical equipment, perform the following steps in accordance with the "5 safety rules": • Isolate from the power supply • Take appropriate measures to prevent switch on •...

  • Page 37: Inspections

    Maintenance Inspections • Disconnect all power and utility lines. • Markings, e.g. on lines, must not be removed. • Do not climb on the component. Use suitable access aids and working platforms. • Mark the lines (if unmarked) prior to disassembly to ensure they are not confused when re-assembling.

  • Page 38: Electrical Connections

    Maintenance Maintenance intervals 10.2.3 Electrical connections Carry out the following steps: Check that the union nut on the cable gland is tight Check that the cable connections are firmly secured. Check the solenoid valves for proper function. Check that the proximity switch connections are clean. ®...

  • Page 39: Prior To Disassembly

    Maintenance Prior to disassembly 10.4 Prior to disassembly Requirement: • Make sure that during maintenance and servicing work no process is in operation in the area concerned. Carry out the following steps: Drain all pipe system elements that lead to the valve and, if necessary, clean or rinse them.
  • Page 40 Maintenance Disassembling Valve X Warning! Spring tension in the valve Danger of injury when opening the clamp connections at the actuator (46) or at the housing (43) as the released spring pretension will suddenly lift the actuator. ► Therefore, release the spring tension before detaching the clamp connections by pressurizing the actuator with compressed air at max.

  • Page 41: Exposing The Lower Valve Disk

    Maintenance Disassembling Valve X 10.5.2 Exposing the Lower Valve Disk Valve with 3 housings Fig.11 Fig.12 Notice Sensitive valve parts Damage to valve parts. ► Protect the valve parts against impact stress. Notice The valve disk, the bearing disk and the sealing washer are sensitive parts.

  • Page 42: Removing The Lower Valve Disk

    Maintenance Disassembling Valve X ® This completes removal of the valve disk. Valve with housing connection U Remove the clamp connection (43.3). Withdraw the valve disk from the housing connection U. ® This completes removal of the valve disk. 10.5.3 Removing the Lower Valve Disk Fig.13 Fig.14...
  • Page 43 Maintenance Disassembling Valve X Notice The valve disk, the bearing disk and the sealing washer are sensitive parts. Damage to these parts can result in malfunction. ► When the shaft of the valve disc is pulled out, the stem of the valve disc must not hit the valve housing! ►...

  • Page 44: Removing The Control Top

    Maintenance Disassembling Valve X 10.5.4 Removing the Control Top Fig.15 Requirement: • The pneumatic and electrical connections on the plant side can remain on the control top. Notice The permanent magnet on the switch bar is fragile. Damage to the permanent magnet. ►...

  • Page 45: Disconnecting The Valve From The Housing

    Maintenance Disassembling Valve X 10.5.5 Disconnecting the Valve from the Housing Fig.16 Notice Sensitive valve parts Damage to valve parts. ► Protect the valve parts against impact stress. ► ! The bearing disk (4) and the sealing washer (3) must not hit the stem of the valve disk when the valve insert is withdrawn.

  • Page 46: Removing The Upper Valve Disk

    Maintenance Disassembling Valve X 10.5.6 Removing the Upper Valve Disk Fig.17 Carry out the following steps: Unscrew the switch bar (139). Release the clamp connection (46) but do not remove it. Place an open end spanner on the spacer nut (10), use a strap wrench to turn the actuator and release the valve disk.

  • Page 47: Disassembling Valve W

    Maintenance Disassembling Valve W 10.6 Disassembling Valve W 10.6.1 Manually lift valve W Fig.18 Requirement: • No solenoid valve must be actuated electrically or manually. • The pneumatic and electrical connections on the plant side can remain on the control top. Spring-closing valve Carry out the following steps: Release three cheese head screws (25) and take off the cap (B1).

  • Page 48: Removing The Control Top

    Maintenance Disassembling Valve W Depressurise the actuator by deactivating the solenoid valve (Y1) at the manual operation element (S). ® The valve disk is raised. 10.6.2 Removing the Control Top Removing the control top, see Section 10.5.4, Page 44. • The pneumatic connections on the plant side can remain on the control top.
  • Page 49 Maintenance Disassembling Valve W Withdraw the valve from both housings (401.1, 401.2). ® The valve is separated from the housing. 430BAL008430EN_4 08.03.2022...

  • Page 50: Releasing The Valve Disk

    Maintenance Disassembling Valve W 10.6.4 Releasing the Valve Disk Fig.20 Requirement: • No solenoid valve must be actuated electrically or manually. • The pneumatic and electrical connections on the plant side can remain on the control top. Spring-closing valve Warning! Spring tension in the valve There is a risk of injury when dismantling a spring-closing valve as the released spring tension will suddenly lift the actuator.
  • Page 51 Maintenance Disassembling Valve W Pull off the control top (B) upwards. Release the T.VIS switch bar (1) by applying a hex key at (1.1) or an a/f 13 open-ended wrench at (1.2) and remove it. Pre-tension the actuator with an emergency manual actuator (H) (material no. 221.310.74).
  • Page 52 Maintenance Disassembling Valve W Removing the Valve Disk Fig.22 Notice Sensitive valve parts Damage to valve parts. ► Protect the valve parts against impact stress. Carry out the following steps: Remove the clamp connection (43.3) and the cover (35). Grip the valve disk at the width across flats (15.1) and unscrew the actuator (A) manually and remove it.

  • Page 53: Maintenance

    Maintenance Maintenance Fig.23 Remove the lantern (9). Remove the sealing washer (3), gasket (1), bearing disk (4), and bearing (2) from the housing. Remove the housing. ® This completes removal of the valve disk. 10.7 Maintenance 10.7.1 Cleaning the Valve Fig.24 430BAL008430EN_4 08.03.2022...

  • Page 54: Replacing The V-Ring

    Maintenance Maintenance Notice The valve disk, the bearing disk and the sealing washer are sensitive parts. Damage to these parts can result in malfunction. ► When the shaft of the valve disc is pulled out, the stem of the valve disc must not hit the valve housing! ►...
  • Page 55 Maintenance Maintenance Caution! Danger of injury! The scriber can slip off when the V-ring is removed ► Grip the valve disk in a vice with protected jaws. ► Unscrew the curved side of the scriber. Carry out the following steps: Put a scriber into the V-ring and take it out.

  • Page 56: Exchanging The O-Ring (Tefasep Gold)

    Maintenance Maintenance ® Done Hint! Used seals must not be used again, since the proper function of the seal can then no longer be ensured. 10.7.3 Exchanging the O-ring (TEFASEP gold) Tools required: • O-ring cutter • Heat-resistant protective gloves •...
  • Page 57 Maintenance Maintenance Time ........3 - 5 minutes (guideline value) ! It must be ensured that the circumference of the seal can be deformed without major effort.

  • Page 58: Lubricating Seals And Threads

    PARALIQ GTE 703 can be ordered from GEA Tuchenhagen under material no. 413-064, and Rivolta F.L.G. MD-2 can be ordered under material no.

  • Page 59: Torques For The Clamps And Clamp Connections

    Maintenance Installation Caution! Danger of injury due to spring force You can injure your fingers. ► Pre-tension the actuator with an emergency manual actuator (H) (material no. 221.310.74) before screwing in the valve disk. Fig.33 Lock the spacer nut (10) against the actuator rod (A1). 10.8.2 Torques for the Clamps and Clamp Connections Tighten the clamp connections and clamps on the valve to the torques specified...
  • Page 60 Maintenance Actuate the valve with compressed air. Check the stroke of the valve in accordance with the table “Valve stroke”. ® The stroke is set. Strokes depending on size Valve Stroke Valve size Valve stroke [mm] Metric 55.5 55.5 Inch OD 1"...

  • Page 61: Alarms

    Alarms Malfunctions and remedies Alarms 11.1 Malfunctions and remedies In the event of malfunctions immediately deactivate the valve and secure it against inadvertent reactivation. Malfunctions may only be remedied by qualified staff, who must observe the safety instructions. Malfunction Cause Remedy Valve does not work Check the system...

  • Page 62: Decommissioning

    ► Never open the actuator. ► GEA Tuchenhagen accepts unopened actuators and arranges for proper disposal free of charge. Carry out the following steps: Remove the actuator. Pack the actuator safely and send it to GEA Tuchenhagen GmbH. ® Done 430BAL008430EN_4 08.03.2022...

  • Page 63: Spare Parts List - Shuttle Valve

    Spare parts list - shuttle valve X Spare parts list - shuttle valve X Fig.34 Fig.35 430BAL008430EN_4 08.03.2022...
  • Page 64 Spare parts list - shuttle valve X Item Designation Material DN 25 DN 40 DN 50 DN 65 Sealing set complete 1) EPDM 221-304.24 221-304.25 221-304.25 221-304.26 221-511.93 221-511.94 221-511.94 221-511.95 HNBR 221-519.65 221-519.65 221-519.66 221-519.67 Seal ring EPDM 924-084 924-084 924-084 924-085...
  • Page 65 Spare parts list - shuttle valve X Item Designation Material DN 80 DN 100 DN 125 DN 150 Sealing set complete 1) EPDM 221-304.26 221-304.27 221-304.28 221-304.29 221-511.95 221-511.96 221-511.97 221-511.98 HNBR 221-519.67 221-004164 Seal ring EPDM 924-085 924-085 924-088 924-088 924-083 924-083...
  • Page 66 Spare parts list - shuttle valve X Item Designation Material 1" OD 1.5" OD 2" OD 2.5" OD Sealing set complete 1) EPDM 221-304.24 221-304.25 221-304.25 221-304.26 221-511.93 221-511.94 221-511.94 221-511.95 HNBR 221-519.65 221-519.65 221-519.66 221-519.67 Seal ring EPDM 924-084 924-084 924-084 924-085...
  • Page 67 Spare parts list - shuttle valve X Item Designation Material 3" OD 4" OD 6" OD Sealing set complete 1) EPDM 221-304.26 221-304.27 221-304.29 221-511.95 221-511.96 221-511.98 HNBR 221-519.67 221-004164 Seal ring EPDM 924-085 924-085 924-088 924-083 924-083 924-087 HNBR 924-313 924-313 Bearing...
  • Page 68 Spare parts list - shuttle valve X Item Designation Material 2" IPS 3" IPS 4" IPS 6" IPS Sealing set complete 1) EPDM 221-304.25 221-304.26 221-304.27 221-304.29 221-511.94 221-511.95 221-511.96 221-511.98 HNBR 221-519.66 221-519.67 221-004164 Seal ring EPDM 924-084 924-085 924-085 924-088 924-082...
  • Page 69 Spare parts list - shuttle valve X sealing sets for shuttle valve X DN 25 DN 40/50 DN 65/80 DN 100 DN 150 Item Designation Material DN 125 1" 1.5"/2" 2.5"/3" 4" 6" Seal ring Ø EPDM 924-084 924-084 924-085 924-085 924-088 924-088...

  • Page 70: Spare Parts List - Shuttle Valve X_V

    Spare parts list - shuttle valve X_V Spare parts list - shuttle valve X_V Fig.36 430BAL008430EN_4 08.03.2022...
  • Page 71 Spare parts list - shuttle valve X_V Item Designation Material 1" OD 1.5" OD 2" OD 2.5" OD Sealing set complete 1) EPDM 221-304.24 221-304.25 221-304.25 221-304.26 221-511.93 221-511.94 221-511.94 221-511.95 HNBR 221-519.65 221-519.66 221-519.66 221-519.67 Seal ring EPDM 924-084 924-084 924-084 924-085...
  • Page 72 Spare parts list - shuttle valve X_V Item Designation Material 3" OD 4" OD 6" OD Sealing set complete 1) EPDM 221-304.26 221-304.26 221-304.27 221-511.95 221-511.95 221-511.96 HNBR 221-519.67 221-519.67 221-004164 Seal ring EPDM 924-085 924-085 924-085 924-083 924-083 924-083 HNBR 924-313 924-313...
  • Page 73 Spare parts list - shuttle valve X_V sealing sets for shuttle valve X_V DN 25 DN 40/50 DN 65/80 DN 100 DN 150 Item Designation Material DN 125 1" 1.5"/2" 2.5"/3" 4" 6" Seal ring Ø EPDM 924-084 924-084 924-085 924-085 924-088 924-088...

  • Page 74: Spare Parts List - Shuttle Valve W

    Spare parts list - Shuttle valve W Spare parts list - Shuttle valve W Fig.37 Fig.38 430BAL008430EN_4 08.03.2022...
  • Page 75 Spare parts list - Shuttle valve W Item Designation Material DN 25 DN 40 DN 50 DN 65 Sealing set complete 1) EPDM 221-304.18 221-304.19 221-304.19 221-304.20 221-511.87 221-511.88 221-511.88 221-511.89 HNBR 221-519.82 221-519.83 221-519.83 221-519.84 TEFASEP gold/EPDM 221-304.74 221-304.75 221-304.75 221-304.76 TEFASEP gold/FKM...
  • Page 76 Spare parts list - Shuttle valve W Item Designation Material DN 80 DN 100 DN 125 DN 150 Sealing set complete 1) EPDM 221-304.20 221-304.21 221-304.22 221-304.23 221-511.89 221-511.90 221-511.91 221-511.92 HNBR 221-519.84 221-001348 TEFASEP gold/EPDM 221-304.76 221-304.77 TEFASEP gold/FKM 221-511,106 221-511,107 Seal ring...
  • Page 77 Spare parts list - Shuttle valve W Item Designation Material 1" OD 1.5" OD 2" OD 2.5" OD Sealing set complete 1) EPDM 221-304.18 221-304.19 221-304.19 221-304.20 221-511.87 221-511.88 221-511.88 221-511.89 HNBR 221-519.82 221-519.83 221-519.83 221-519.84 TEFASEP gold/EPDM 221-304.74 221-304.75 221-304.75 221-304.76 TEFASEP gold/FKM...
  • Page 78 Spare parts list - Shuttle valve W Item Designation Material 3" OD 4" OD 6" OD Sealing set complete 1) EPDM 221-304.20 221-304.21 221-304.22 221-511.89 221-511.90 221-511.92 HNBR 221-519.84 221-001348 TEFASEP gold/EPDM 221-304.76 221-304.77 TEFASEP gold/FKM 221-511,106 221-511,107 Seal ring EPDM 924-085 924-085...
  • Page 79 Spare parts list - Shuttle valve W Item Designation Material 2" IPS 3" IPS 4" IPS 6" IPS Sealing set complete 1) EPDM 221-304.19 221-304.20 221-304.21 221-304.23 221-511.88 221-511.89 221-511.90 221-511.92 HNBR 221-519.83 221-519.84 221-001348 Seal ring EPDM 924-084 924-085 924-085 924-088 924-082...
  • Page 80 Spare parts list - Shuttle valve W sealing sets for shuttle valve W Designatio DN 25 DN 40/50 DN 65/80 DN 100 DN 150 Item Material DN 125 1" 1.5"/2" 2.5"/3" 4" 6" Seal ring Ø EPDM 924-084 924-084 924-085 924-085 924-088 924-088...

  • Page 81: Spare Parts List - Shuttle Valve X_V

    Spare parts list - shuttle valve X_V Spare parts list - shuttle valve X_V Fig.39 Fig.40 430BAL008430EN_4 08.03.2022...
  • Page 82 Spare parts list - shuttle valve X_V Item Designation Material DN 65 DN 80 DN 100 2.5" OD 3" OD 4" OD Sealing set complete 1) EPDM 221-304.20 221-304.20 221-304.21 221-304.20 221-304.20 221-304.21 221-511.89 221-511.89 221-511.90 221-511.89 221-511.89 221-511.90 HNBR 221-519.84 221-519.84 221-001348...
  • Page 83 Spare parts list - shuttle valve X_V Item Designation Material DN 65 DN 80 DN 100 2.5" OD 3" OD 4" OD Housing 1.4404 221-149.03 221-149.03 221-149.04 221-149.03 221-149.03 221-149.04 connection U Actuator ZEF/V 221-603.01 221-603.01 221-603.01 221-603.01 221-603.01 221-603.01 Control top T.VIS®...

  • Page 84: Appendix Lists

    Appendix Lists Appendix 17.1 Lists 17.1.1 Abbreviations and terms Abbreviation Explanation British Standard Unit of measurement of pressure [bar] All pressure data expressed in [bar/psi] is assumed to be gauge pressure [bar /psi ] unless explicitly specified otherwise. approx. approximately °C Unit of measurement of temperature [degree Celsius] Cleaning in place...
  • Page 85 Appendix Lists Abbreviation Explanation Unit of measurement of length [millimetre] Unit of measurement of length [micrometre] Metric normally closed Air-to-close/spring-to-open action Unit of measurement of work [newton metre] TORQUE SPECIFICATION: 1 Nm = 0.737 lb-ft Pound-Force (lb)× Feet (ft) normally open Spring-to-close/air-to-open action Polyamide PE-LD...
  • Page 86 Appendix Abbreviation Explanation Tube measurement according to British Standard (BS), Inch OD outside diameter Inch IPS American pipe measurement, iron pipe size 430BAL008430EN_4 08.03.2022...
  • Page 87 Appendix 430BAL008430EN_4 08.03.2022...

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