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Summary of Contents for Pro Spot i4
- Page 1 High Frequency Inverter Resistance Spot Welder Instruction Manual Version 3.6n All Info Copyright © Pro Spot International Inc.
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Page 2: Table Of Contents
4.2.5 i4 Service Panel Window ........ -
Page 3: Quick Start Instructions
You have a welder and support group that will increase your productivity. The integrated features, ease of use, ATTENTION! Avant d'allumer le soudeur, verifiez qu'il est connecté à speed and quality welds that your i4 offers will become an important part of your business. l’électricité propre par des personnes certifiées. Connectez l’air à... -
Page 4: Safety
Risque de blessures 2.1 General The i4 Spot welder has been designed and is tested to meet strict safety require- ments. Please read the following instructions carefully before operating the i4 and WARNING! Make sure to use welding ATTENTION! Veuillez utiliser des lunettes de soudeur refer to them as needed to ensure the continued safe operation of the welder. -
Page 5: Safety Devices
12,500A maximum at 1 weld per minute for 5 minutes max. and in the correct quantity. Check the i4 Spot Welder carefully to make sure that no damage has occurred during transport. If anything is damaged or missing, the IMPORTANT! Do not turn off the welder while the cooling system is welder may be unsafe to use till the part is repaired or replaced. -
Page 6: Connection Of Electrical Supply
2. If an extension cord is used with the welder, ensure that the length of the ture is built in to the i4's weld control program and is engaged automatically dur- extension cord does not exceed 10 m (30 ft) and it meets the specifications of ing a weld cycle. -
Page 7: About Your Welder
4.2.5 Service Panel Window – Control System Status Lamps 4.2.1 Welder Overview & Technical Specifications Location: Inside the i4 and PR-2000 tool & accessory tray (under the rubber mat). The welder is supplied with one of the following voltage and frequency combinations:... -
Page 8: I4 Control Panel
(fig. 4.5). Figure 4.4 Figure 4.5 Figure 4.5a From this screen, enter the desired login. The i4 comes pre-programmed with the login user ID 0001, 0002, 0003, and 0004 available by default. After the correct ID is entered, press DONE to continue to the double-sided weld feature. -
Page 9: Choosing The Weld Mode
4.4 Choosing the weld mode 4.8 Setting the default weld programs The i4 is a multi-functional resistance spot welder. It is equipped with a four weld There are 17 weld programs featured in the i4 Spot Welder. Ten of these pro- cable system for your convenience. -
Page 10: Double-Sided Welding
5 Double-Sided Welding 5.2 Extension Arms The Pro Spot i4 comes with a variety of extension arms to accomodate any weld- 5.1 PS-500 Double-Acting Spot Gun ing job situation. Please refer to fig. 5.3 for details on what welding electrodes to use with each The spot gun is used for the following weld programs: extension arm. -
Page 11: Extension Arms And Welding Electrodes
Ne pas le faire peut conduire aux soudures faibles de qualité à partir de votre distributeur local ou en ligne à www.prospot.com inférieure! 5 Double-Sided Welding 5 Double-Sided Welding All Info Copyright © Pro Spot International Inc. Page 19 All Info Copyright © Pro Spot International Inc. Page 20... -
Page 12: Removing Welding Electrodes
60mm Electrode Shank Electrode Piston Electrode Extension Arm Electrode Figure 5.6 Removing Welding Electrodes 5 Double-Sided Welding 5 Double-Sided Welding All Info Copyright © Pro Spot International Inc. Page 21 All Info Copyright © Pro Spot International Inc. Page 22... -
Page 13: X-Adapter (Optional)
90% of all welding needs can be done with the C-type but for some radiator sup- port and truck bed pinch welds, the X-Adapter works better. This new invention from Pro Spot makes it possible to weld where you never could before! 5.7.1 Attaching the X-Adapter Push the upper switch to open electrodes wide. -
Page 14: Single-Sided Welding
Figure 6.4 Figure 6.5 i4 Single Sided Weld Programs REMARQUE: Assurez-vous que la plaque de terre est serré solide- ment en place à l'intérieur d'une surface métallique propre aussi près Single-Sided spot welding que possible du lieu de soudure. -
Page 15: Single-Sided Spot Welding
Astuce: Le bout de soudage remplaçable devrait durer plus d'un millier Figure 6.16 the i4, threaded studs can be welded-on in factory style. This type of stud is also soudures. Contactez votre distributeur local pour commander pointes de common throughout the car body for attachments of interior, tail lights, door mold- rechange, ou commandez sur la Web Pro Spot au magasin en ligne. -
Page 16: Moulding Clip Rivet Welding
With the i4, use the shrinking tip instead of a grinder to remove the Rivets are held in place during welding with magnetic adapter electrode. -
Page 17: Stitch Welding
Pro Pull is a patented, innovative tool for fast and accurate dent pulling. It The i4 can also be fitted with a stitch weld adapter enabling the operator to lay features paintless dent removal functionality (see sec. 6.3.5 “Paintless Dent staggered bead type welds. -
Page 18: Pro Pull Assembly
7.3 Turning the Login Function On When we turn the i4 on it will not prompt for any User password if the Login function is turned off. To turn the Login function on, we have to enter the Factory Password (1234) while booting. -
Page 19: Switching Passwords
Here we will explain how to switch to another Login User Password without powering the i4 down (on the fly). While the i4 is running, make sure the Login function is on, and the Login User password is set to 0001. -
Page 20: Download The Log File For Print
7. The data should fill in respective rows and columns. NOTE: i4 Data Log will not process if header information has not been properly entered, for reference please see the previous page of this document. Also, make sure that atleast one weld has been made on the machine before processing Data Log.
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