Perkins 403EA-11 Operation And Maintenance Manual page 58

Industrial engines
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58
Maintenance Section
Fluid Recommendations
NOTICE
Frequently check the specific gravity of the coolant
for proper freeze protection or for anti-boil protection.
Clean the cooling system for the following reasons:
• Contamination of the cooling system
• Overheating of the engine
• Foaming of the coolant
NOTICE
Never operate an engine without water temperature
regulators in the cooling system. Water temperature
regulators help to maintain the engine coolant at the
proper operating temperature. Cooling system prob-
lems can
develop
without
regulators.
Many engine failures are related to the cooling
system. The following problems are related to cooling
system failures: Overheating, leakage of the water
pump and plugged radiators or heat exchangers.
These failures can be avoided with correct cooling
system maintenance. Cooling system maintenance is
as important as maintenance of the fuel system and
the lubrication system. Quality of the coolant is as
important as the quality of the fuel and the lubricating
oil.
Coolant is normally composed of three elements:
Water, additives, and glycol.
Refer to Perkins Diesel Engines Fluids
Recommendations, M0113102 for additional
information that relates to coolant.
Water
Water is used in the cooling system to transfer heat.
Note: The water must be used with an inhibitor to
protect the engine.
Distilled water or deionized water is
recommended for use in engine cooling systems.
DO NOT use the following types of water in cooling
systems: Hard water, softened water that has been
conditioned with salt and sea water.
If distilled water or deionized water is not available,
use water with the properties that are listed in Table
14 .
water temperature
Table 14
Acceptable Water
Property
Chloride (Cl)
Sulfate (SO
)
4
Total Hardness
Total Solids
Acidity
For a water analysis, consult one of the following
sources:
• Local water utility company
• Agricultural agent
• Independent laboratory
Additives
Additives help to protect the metal surfaces of the
cooling system. A lack of coolant additives or
insufficient amounts of additives enable the following
conditions to occur:
• Corrosion
• Formation of mineral deposits
• Rust
• Scale
• Foaming of the coolant
Many additives are depleted during engine operation.
These additives must be replaced periodically.
Additives must be added at the correct concentration.
Over concentration of additives can cause the
inhibitors to drop out-of-solution. The deposits can
enable the following problems to occur:
• Formation of gel compounds
• Reduction of heat transfer
• Leakage of the water pump seal
• Plugging of radiators, coolers, and small passages
Glycol
Glycol in the coolant helps to provide protection
against the following conditions:
• Boiling
• Freezing
M0132847
Maximum Limit
40 mg/L
100 mg/L
170 mg/L
340 mg/L
pH of 5.5 to 9.0

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