Yamato IN602CS Instruction Manual

Programmable low temperature incubator

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Programmable
Low Temperature Incubator
Model
IN602CS
Instruction Manual
- First Edition -
Thank you for purchasing " Programmable Low
Temperature Incubator, IN Series" of Yamato
Scientific Co., Ltd.
To use this unit properly, read this "Instruction
Manual" thoroughly before using this unit.
Keep this instruction manual around this unit for
referring at anytime.
WARNING!:
Carefully read and thoroughly understand the
important warning items described in this
manual before using this unit.
Yamato Scientific America Inc.
Santa Clara,CA

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Summary of Contents for Yamato IN602CS

  • Page 1 IN602CS Instruction Manual - First Edition - Thank you for purchasing " Programmable Low Temperature Incubator, IN Series" of Yamato Scientific Co., Ltd. To use this unit properly, read this "Instruction Manual" thoroughly before using this unit. Keep this instruction manual around this unit for referring at anytime.
  • Page 2: Table Of Contents

    Contents Cautions in Using with Safety..............1 • Explanation........................1 • Table of Illustrated Symbols ..................2 • Fundamental Matters of "WARNING!" and "CAUTION!" ..........3 Before Using this unit ................4 • Requirements for Installation..................4 • When Using the Unit ..................... 7 •...
  • Page 3 Handling Precautions ................51 Maintenance Method................52 • Daily Inspection and Maintenance ................52 Long storage and disposal..............53 • When not using this unit for long term / When disposing ..........53 In the Event of Failure… ............... 54 •...
  • Page 4: Cautions In Using With Safety

    Cautions in Using with Safety Explanation MEANING OF ILLUSTRATED SYMBOLS Illustrated Symbols Various symbols are used in this safety manual in order to use the unit without danger of injury and damage of the unit. A list of problems caused by ignoring the warnings and improper handling is divided as shown below.Be sure that you understand the warnings and cautions in this manual before operating the unit.
  • Page 5: Table Of Illustrated Symbols

    Cautions in Using with Safety Table of Illustrated Symbols Warning Warning, Warning, Warning, Warning, Warning, generally high voltage high temperature drive train explosive Caution Caution, Caution, Caution, Caution, Caution, generally electrical shock scald no road heating not to drench Caution, Caution, water only deadly poison...
  • Page 6: Fundamental Matters Of "Warning!" And "Caution

    Cautions in Using with Safety Fundamental Matters of "WARNING!" and "CAUTION!" WARNING! Do not use this unit in an area where there is flammable or explosive gas Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof.
  • Page 7: Before Using This Unit

    Before Using this unit Requirements for Installation WARNING! 1. Always ground this unit • Be sure to connect the earth wire (the green cable of power cord) to the grounding conductor or ground terminal to prevent accidents caused by electric leakage. •...
  • Page 8 Before Using this unit Requirements for Installation 4. Do not use this unit in an area where there is flammable or explosive gas • Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof.
  • Page 9 7. Choose a correct power distribution board or receptacle • Choose a correct power distribution board or receptacle that meets the unit’s rated electric capacity. Electric capacity: IN602CS: 115V AC 12A, NOTE) Starburst connection with a branching receptacle or extended wiring with a cord reel lowers electrical power voltage, which may cause the degradation of the refrigeration capability or temperature control performance.
  • Page 10: When Using The Unit

    Before Using this unit When Using the Unit CAUTION! 1. Do not use explosive or flammable substance • Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit. Explosion or fire may occur. Flammable or explosive substance...
  • Page 11 Before Using this unit When Using the Unit Water-proof connector Shelf Fixed block of vibrator If need to use the vibrator, please unscrew and pull out the connecter, which is near the glass door at bottom left of the chamber, and then connect to the power cord of the vibrator. Take out the shelves, and then put the vibrator on the 4 fixed blocks which are on the bottom plate of the chamber.
  • Page 12: Defrost In Refrigerator

    2) External temperature/humidity・・・Easily frosted when external temperature/humidity is higher 3) Sample in furnace・・・・・・・・・・・・・・Easily frosted when sample contains much water The following operations can be set to take measure against frosting in the IN602CS. Set either of them depending on the situation.
  • Page 13: Description And Function Of Each Part

    Description and Function of Each Part Main Unit IN602CS Cable Shelf bracket Inner door Specification plate Production plate Magnetic packing Power plug Socket Fixity Independent overheating prevention device (Earth leakage breaker) Control panel Shelf Drain pipe Power cord...
  • Page 14: Structure Chart

    Description and Function of Each Part Structure Chart IN602CS 棚板 Shelf Door packing 扉パッキン ファン Inner door 内扉 Temperature 温 度 sensor センサ Heater ヒータ Evaporator 蒸発器 Frost checking 霜観測窓 window Condenser コ ン デン サ Control panel コントローラ操作パネル Compressor...
  • Page 15: Control Panel

    Description and Function of Each Part Control Panel FIXED TEMP AUTO STOP ℃ DEFROST AUTO START TROUBLE PROGRAM STANDBY POWER HEATER MENU ENTER FUNCTION PROGRAM CANCEL REFRIGE Displays the measured temperature and error code. Main Display: Displays the operation and setting information. Sub Display:...
  • Page 16: Operation Method

    Operation Method Key Operation Chart of Mode Setting and Program Registering...
  • Page 17: Operation Mode And Function List

    Operation Method Operation Mode and Function List The operation mode consists of the following four modes. Name Description Page Fixed Temperature Operation Controls temperature with fixed temperature. Auto Stop Operation Stops operation at specified time. Auto Start Operation Starts operation at specified time. Program Operation Starts program operation at specified time.
  • Page 18: Fixed Temperature Operation

    Operation Method Fixed Temperature Operation Start the operation from turning on the power shown in the figure, and continue the operation under the setting temperature unless turning off the power. SV: Setting temperature t: Time ▲ ▲ STOP START Setting of the Fixed Temperature Operation Turn on the power •...
  • Page 19 Operation Method Fixed Temperature Operation Set temperature ① The setting temperature input screen displayed. The Sub Display indicates "Set TEMP" and the numeric character that indicates FIXED TEMP Set TEMP 0.0 ℃ AUTO STOP DEFROST ℃ temperature blinks. AUTO START Fixed TEMP OPR TROUBLE PROGRAM...
  • Page 20 Operation Method Fixed Temperature Operation Vary the temperature ① Make the setting temperature blinking using the FIXED TEMP "▲▼" during the fixed temperature operation. Set TEMP 37.0 ℃ AUTO STOP DEFROST ℃ AUTO START Fixed TEMP OPR TROUBLE PROGRAM STANDBY POWER HEATER MENU...
  • Page 21: Auto Stop Operation

    Operation Method Auto Stop Operation As shown in the following figure, the device stops operating automatically by setting the timer. Set timer ▼ SV: Setting temperature t: Time Waiting Operation period Activate timer Start operation (manual) Stop operation (auto) Setting of the Auto Stop Operation Turn on the power •...
  • Page 22 Operation Method Auto Stop Operation Set temperature and operation period/stop time. ① The setting temperature input screen FIXED TEMP Set TEMP 0.0 ℃ displayed. The Sub Display indicates "Set AUTO STOP DEFROST ℃ AUTO START Auto-stop OPR TROUBLE PROGRAM TEMP" and the numeric character that indicates STANDBY temperature blinks.
  • Page 23 Operation Method Auto Stop Operation Start operation ① Press the ENTER key to decide the setting and FIXED TEMP the auto stop operation starts. The blinking Set TEMP 37.0 ℃↑ AUTO STOP DEFROST ℃ AUTO START Stop in 30min TROUBLE AUTO STOP lamp lights on and the Sub Display PROGRAM STANDBY...
  • Page 24: Auto Start Operation

    Operation Method Auto Start Operation As shown in the following figure, this mode is applied to the device for starting the operation after the specified time (hours) automatically. Note that the device does not stop the operation automatically. Stop the operation by manual without fail. SV: Setting temperature Set timer t: Time...
  • Page 25 Operation Method Auto Start Operation Set temperature and start wait period/time ① The setting temperature input screen FIXED TEMP displayed. The Sub Display indicates "Set Set TEMP 0.0 ℃ AUTO STOP DEFROST ℃ AUTO START Auto-start OPR TEMP" and the numeric character that indicates TROUBLE PROGRAM STANDBY...
  • Page 26: Program Operation

    Operation Method Program Operation As shown in the figure, this mode is used for running the device under the setting program. Start pv (Temperature) Setting temperature Step1 Step2 Step3 Step4 Step5 Step6 Step7 Step8 (Time) Start program End program Setting of the Program Operation Turn on the power •...
  • Page 27 Operation Method Program Operation Set step number and start wait period/ time ① The initiating step input screen is displayed. FIXED TEMP First step The Sub Display displays "First step" and the AUTO STOP DEFROST ℃ AUTO START Program OPR TROUBLE PROGRAM step number blinks.
  • Page 28 Operation Method Program Operation Start operation ① Press the ENTER key to decide the operation FIXED TEMP start wait period/time. The unit enters to Step AUTO STOP DEFROST ℃ AUTO START Start in 30min program operation wait state. The blinking TROUBLE PROGRAM PROGRAM lamp lights on and the STANDBY...
  • Page 29: Input Program

    Operation Method Input Program Select program function ① Press the PROGRAM key. The program menu • Check that the power in turned on. starts and step number selection screen is displayed. Press the "▼▲". The registered step numbers PROGRAM and the smallest number of un-used step are displayed in sequence.
  • Page 30 Operation Method Input Program • The temperature is kept constant till the end of setting time when the "START TEMP" and the "Set Temp" are the same. The unit enters into "Wait" and measurement of residual time is suspended when the temperature in furnace is within ±1 to the setting temperature.
  • Page 31 Operation Method Input Program After the step number is decided, the setting item selection screen is displayed. Select the items ① on the Sub Display using the PROGRAM key. Item Sub Display Notes Set TEMP 37.0℃ Setting temperature Set time 0min Setting time Rep.
  • Page 32 Operation Method Input Program ② Select the "Set TEMP" and press the ENTER key. The temperature setting edition screen is displayed. The blinking " " (cursor) goes out and the setting value blinks instead.   Set TEMP ► 30.0℃ Set TEMP 30.0℃...
  • Page 33 Operation Method Input Program Insert step into the position currently displayed ① Display the "Insert step" on the setting item selection screen and then press the ENTER key. The screen returns to the setting item selection screen and the setting temperature of inserted step is displayed.
  • Page 34 Operation Method Input Program Delete step currently displayed • Check that any program is registered. ① Select the "Delete step" and press the ENTER key. Delete step TROUBLE ENTER CANCEL Pressing the "CANCEL key before pressing the ENTER quit the deletion. End program edition ①...
  • Page 35: Program Creation Example

    Operation Method Program Creation Example • The program pattern below is explained as an example. Step No. Setting Temp. Setting Time Repeat Start Repeat Count 50.0℃ 30min 20.0℃ 0min 15min ℃-10.0 Press the PROGRAM key to display the step number selection screen.
  • Page 36 Operation Method Program Creation Example Press the PROGRAM key to display the "Rep. start". Rep. start ► No Press the ENTER key to display the repeat initiating step edition Rep. start screen. The cursor goes out and the setting for repeat initiating step blinks.
  • Page 37 Operation Method Program Creation Example Set the "No" using the "▼▲". Rep. start ► No Press the ENTER key to decide the setting. Rep. start ► No Press the PROGRAM key until the "Set TEMP" in the Step 3 is Set TEMP ►...
  • Page 38 Operation Method Program Creation Example Press the PROGRAM key to display the "Rep. count". Rep.count ►Endless Press the ENTER key to display the setting for repeat count Rep. count Endless edition screen. The cursor goes out and the repeat count blinks. Set "1"...
  • Page 39: Set Clock

    Operation Method Set Clock The clock is not set at factory shipment. Set it with your watch or time tone before using the unit. The setting for clock can not be changed at the operation start waiting state in the auto start mode/program mode, or during operation.
  • Page 40 Operation Method Set Clock Input value ① The " " (cursor) goes out and the current value   Date 2001/09/22 blinks instead. Display the desired value using the "▼▲". Time 17:30 ↓ Date 2002/09/22 Time 17:30 Set clock ① Press the ENTER key. The setting is decided and the function menu selection screen is Date 2002/09/22...
  • Page 41: Set The Timer Mode

    Operation Method Set the Timer Mode Changes in timer mode are not reflected in the operation currently carried out in the following state of unit; operation start waiting state in the auto start mode, during auto stop mode operation, and operation start waiting state in the program operation mode.
  • Page 42: Set The Operation Start Signal Input Mode

    Operation Method Set the Operation Start Signal Input Mode Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items. FUNCTION Select the item using the FUNCTION key.
  • Page 43 Operation Method Set the Operation Stop Signal Input Mode Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items. FUNCTION Select the item using the FUNCTION key.
  • Page 44: Set The Key Lock Mode

    Operation Method Set the Key Lock Mode Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items. FUNCTION Select the item using the FUNCTION key. ②...
  • Page 45: Set The Buzzer Mode

    Operation Method Set the Buzzer Mode Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items. FUNCTION Select the item using the FUNCTION key. ②...
  • Page 46: Calibration Offset Function

    Operation Method Calibration Offset Function Calibration offset is a function which corrects the difference between the temperature in furnace and that of controller (sensor temperature) if arises. The function parallel corrects the difference either to the plus or minus side within the whole temperature range of unit. 110℃...
  • Page 47 Operation Method Calibration Offset Function Set calibration offset ① Press the ENTER key. The setting is decided and the function menu selection screen is Calibrate +2.5 ℃ displayed. TROUBLE Offset is adjustable within the range from +3.0 ℃ -3.0 . ℃...
  • Page 48: Integrating Operation Time

    Operation Method Integrating Operation Time The integrating operation time is a function to check the operation hours of unit. Its content can not be changed. Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items.
  • Page 49: Set The Defrost Operation Mode

    Operation Method Set the Defrost Operation Mode Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items. FUNCTION Select the item using the FUNCTION key. ②...
  • Page 50: Set The Cycle Defrost Operation Time

    Operation Method Set the Cycle Defrost Operation Time Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items. FUNCTION Select the item using the FUNCTION key. ②...
  • Page 51: Set The Refrigerator Operation Mode

    Operation Method Set the Refrigerator Operation Mode Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items. FUNCTION Select the item using the FUNCTION key. ②...
  • Page 52: Set The Communication Lockout Mode (Optional Accessory)

    Operation Method Set the Communication Lockout Mode (Optional accessory) Select the item in function menu • Check that the power in turned on. ① Press the FUNCTION key. The function menu starts and the Sub Display displays the items. FUNCTION Select the item using the FUNCTION key.
  • Page 53: The Independent Overheating Prevention Device

    Operation Method The Independent Overheating Prevention Device Select the item in function menu ① Set the temperature using the "▼▲". ℃ Notes for the independent overheating prevention device • In case there is a small difference between the set values of temperature for the independent overheating prevention device and that of controller, the independent overheating prevention device may be activated and stops the operation.
  • Page 54: Handling Precautions

    Handling Precautions WARNING! If a problem occurs If smoke or strange odor should come out of this unit for some reason, turn off the power key right away, and then turn off the circuit breaker and the main power. Immediately contact a service technician for inspection.
  • Page 55: Maintenance Method

    TROUBLE lamp lights on and the "Er07" is indicated accompanied with a warning buzzer. • Clean the fin on condenser. Remove the grill on the left face of the IN602CS, then remove the dust on the surface of fin on condenser with a vacuum cleaner.
  • Page 56: Long Storage And Disposal

    Long storage and disposal When not using this unit for long term / When disposing CAUTION! When not using this unit for long term… • Turn off the power and disconnect the power cord. WARNING! When disposing… • Keep out of reach of children. •...
  • Page 57: In The Event Of Failure

    In the Event of Failure… Error Indication Error code Name Cause Solution Setting value Er.00 Setting value is out of usable range Set correct value. error Er.01 Sensor error Temperature sensor failure Contact to our service division. Er.02 SSR error SSR failure Contact to our service division.
  • Page 58: Trouble Shooting

    In the Event of Failure… Trouble Shooting Problem Possible Cause Solution Earth leakage breaker failure Replace the part. The device does not start when turning on the power Power switch failure Replace the part. switch. Connect to the appropriate Power source failure power source Heater disconnection Replace the part.
  • Page 59: After Service And Warranty

    If the failure occurs, stop the operation, turn OFF the power switch, and unplug the power plug. Please contact the sales agency that this unit was purchased, or the Yamato Scientific's sales office. < Check following items before contact >...
  • Page 60: Specification

    Specification IN602CS Method Forced circulation Temperature control to +50 ℃ ℃ range Temperature ±0.3 (Refrigerator is in continuous operation) ℃ adjustment accuracy ±1.0 (Refrigerator is in cycle ope ration) ℃ Temperature ±1.0 ℃ (at 37 , Refrigerator is in continuous operation) ℃...
  • Page 61 Specification IN602CS Internal dimensions 600×477×500 (W×D×H mm) External dimensions 710×645×915 (W×D×H mm) Capacity 143L Withstand load 15kg/one shelf of shelf Number of shelf bracket step Interval of 30mm shelf bracket steps Power supply 115V AC, 12A (50/60Hz) Weight Approx. 90Kg Shelf (stainless punching metal)×3...
  • Page 62: Wiring Diagram

    Wiring Diagram IN602CS SSR2 SSR1 AC115V 白 黄 红 白 Symbol Part name Symbol Part name Earth leakage breaker Transformer P1, 2 Terminal block Thermocouple sensor Heater (internal) Independent overheating prevention device Heater (door) SSR1, 2 Solid-state relay Fan motor (internal)
  • Page 63: Replacement Parts Table

    Replacement Parts Table Common parts Part Name Code No. Specification Manufacturer Control board (CR3) B011401039 IV CR3R Display board B011402001 PIO12 Relay A011001002 HF13F/0062Z5D Relay A011002006 HF13F/A1002Z5D Terminal block A011301013 HD320-6PH Terminal block A011301014 HD320-8PH Axial Flow Fan A080104005 SJ1238HAIBAT B011006002 SSR-01 Transformer...
  • Page 64: Reference

    Reference List of Dangerous Substances Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit. EXPLOSIVE Ethylene glycol dinitrate (nitro glycol), Glycerin trinitrate (nitroglycerine), Cellulose nitrate (nitrocellulose), and other explosive nitrate esters Trinitrobenzene, Trinitrotoluene, Trinitrophenol (picric acid), and other explosive EXPLOSIVE: nitro compounds Acetyl hidroperoxide (peracetic acid), Methyl ethyl ketone peroxide, Benzyl...
  • Page 65 Responsibility Please follow the instructions in this document when using this unit. Yamato Scientific has no responsibility for the accidents or breakdown of device if it is used with a failure to comply. Never conduct what this document forbids. Unexpected accidents or breakdown may result in.

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