Yamato IN604 Instruction Manual
  1. Manuals
  2. Brands
  3. Yamato Manuals
  4. Accessories
  5. IN604
  6. Instruction manual

Yamato IN604 Instruction Manual

Programmable low temperature incubator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Programmable
Low Temperature Incubator
Model
IN604/804
Instruction Manual
- First Edition -
 Thank you for purchasing " Programmable Low
Temperature Incubator, IN Series" of Yamato
Scientific Co., Ltd.
 To use this unit properly, read this "Instruction
Manual" thoroughly before using this unit.
Keep this instruction manual around this unit for
referring at anytime.
WARNING!:
Carefully read and thoroughly understand the
important warning items described in this
manual before using this unit.
Yamato Scientific America Inc．
This paper has been printed on recycled paper.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the IN604 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Yamato IN604

Summary of Contents for Yamato IN604

  • Page 1 IN604/804 Instruction Manual - First Edition -  Thank you for purchasing " Programmable Low Temperature Incubator, IN Series" of Yamato Scientific Co., Ltd.  To use this unit properly, read this "Instruction Manual" thoroughly before using this unit. Keep this instruction manual around this unit for referring at anytime.

  • Page 2: Table Of Contents

    Contents Cautions in Using with Safety ............... 1   Explanation ........................1  Table of Illustrated Symbols ..................2  Fundamental Matters of "WARNING!" and "CAUTION!" ..........3 Before Using this unit ................4   Requirements for Installation ..................4 ...
  • Page 3 Handling Precautions ................50  Maintenance Method ................51   Daily Inspection and Maintenance ................51 Long storage and disposal ..............52   When not using this unit for long term / When disposing ..........52 In the Event of Failure… ..............53 ...

  • Page 4: Cautions In Using With Safety

    Cautions in Using with Safety Explanation MEANING OF ILLUSTRATED SYMBOLS Illustrated Symbols Various symbols are used in this safety manual in order to use the unit without danger of injury and damage of the unit. A list of problems caused by ignoring the warnings and improper handling is divided as shown below.Be sure that you understand the warnings and cautions in this manual before operating the unit.

  • Page 5: Table Of Illustrated Symbols

    Cautions in Using with Safety Table of Illustrated Symbols Warning Warning, Warning, Warning, Warning, Warning, generally high voltage high temperature drive train explosive Caution Caution, Caution, Caution, Caution, Caution, generally electrical shock scald no road heating not to drench Caution, Caution, water only deadly poison...

  • Page 6: Fundamental Matters Of "Warning!" And "Caution

    Cautions in Using with Safety Fundamental Matters of "WARNING!" and "CAUTION!" WARNING! Do not use this unit in an area where there is flammable or explosive gas Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof.

  • Page 7: Before Using This Unit

    Before Using this unit Requirements for Installation WARNING! 1. Always ground this unit  Be sure to connect the earth wire (the green cable of power cord) to the grounding conductor or ground terminal to prevent accidents caused by electric leakage. ...
  • Page 8 Before Using this unit Requirements for Installation 4. Do not use this unit in an area where there is flammable or explosive gas  Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof.
  • Page 9  Choose a correct power distribution board or receptacle that meets the unit’s rated electric capacity. Electric capacity: IN604: 220V AC 5.5A, IN804: 220V AC 6A NOTE) Starburst connection with a branching receptacle or extended wiring with a cord reel lowers electrical power voltage, which may cause the degradation of the refrigeration capability or temperature control performance.

  • Page 10: When Using The Unit

    Before Using this unit When Using the Unit CAUTION! 1. Do not use explosive or flammable substance  Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit. Explosion or fire may occur. Flammable 爆発...

  • Page 11: Defrost In Refrigerator

    Much frost on the evaporator degrades the refrigeration capability, which may cause uncontrollability of setting temperature. In the IN604 or IN804, the condition of frost on the evaporator can be checked through the frost inspection window inside furnace. The frosting speed varies depending on the following conditions.

  • Page 12: Description And Function Of Each Part

    Description and Function of Each Part Main Unit IN604 Front view Production plate Shelf Shelf bracket Inner door Magnetic packing Cable port Specification plate Independent overheating prevention device Power plug Control panel Power switch (Earth leakage breaker) Rear view Drain hose...
  • Page 13 Description and Function of Each Part Main Unit IN804 Independent overheating prevention device Front view Control panel Power switch (Earth leakage breaker) Shelf bracket Production plate Magnetic packing Cable port Inner door Specification plate Shelf Power plug Rear view Drain hose Power cord...

  • Page 14: Structure Chart

    Description and Function of Each Part Structure Chart IN604 Shelf Door packing Inner door Temperature sensor Heater Evaporator Frost checking window Condenser Control panel Compressor...
  • Page 15 Description and Function of Each Part Structure Chart IN804 Shelf 棚 板 コ ン ト ロ ー ラ Control panel 操 作 パ ネ ル Door packing 扉 パ ッ キ ン フ ァ ン 温 度 セ ン サ Temperature sensor (Pt&K ﾀﾞﾌﾞﾙｾﾝｻ) (Pt&K double sensor)

  • Page 16: Control Panel

    Description and Function of Each Part Control Panel FIXED TEMP AUTO STOP ℃ DEFROST AUTO START TROUBLE PROGRAM STANDBY POWER HEATER FUNCTION PROGRAM MENU ENTER CANCEL REFRIGE Displays the measured temperature and error code. Main Display： Displays the operation and setting information. Sub Display：...

  • Page 17: Operation Method

    Operation Method Key Operation Chart of Mode Setting and Program Registering...

  • Page 18: Operation Mode And Function List

    Operation Method Operation Mode and Function List The operation mode consists of the following four modes. Name Description Page Controls temperature with fixed temperature. Fixed Temperature Operation Stops operation at specified time. Auto Stop Operation Starts operation at specified time. Auto Start Operation Starts program operation at specified time.

  • Page 19: Fixed Temperature Operation

    Operation Method Fixed Temperature Operation Start the operation from turning on the power shown in the figure, and continue the operation under the setting temperature unless turning off the power. SV: Setting temperature t: Time ▲ ▲ STOP START Setting of the Fixed Temperature Operation Turn on the power ...
  • Page 20 Operation Method Fixed Temperature Operation Set temperature ① The setting temperature input screen displayed. The Sub Display indicates "Set TEMP" and the numeric character that indicates temperature blinks. ② Set the temperature using the "▲▼". ③ Press the ENTER key to decide the temperature and start the fixed temperature operation.
  • Page 21 Operation Method Fixed Temperature Operation Vary the temperature ① Make the setting temperature blinking using the " ▲▼" during the fixed temperature operation. ② Vary the temperature using the "▲▼". ③ Press the ENTER key to decide the temperature. The fixed temperature operation continues under the new setting temperature.

  • Page 22: Auto Stop Operation

    Operation Method Auto Stop Operation As shown in the following figure, the device stops operating automatically by setting the timer. Set timer ▼ SV: Setting temperature t: Time Waiting Operation period Activate timer Start operation (manual) Stop operation (auto) Setting of the Auto Stop Operation Turn on the power ...
  • Page 23 Operation Method Auto Stop Operation Set temperature and operation period/stop time. ① The setting temperature input screen displayed. The Sub Display indicates "Set TEMP" and the numeric character that indicates temperature blinks. ② Set the temperature using the "▲▼". ③ Press the ENTER key to decide the temperature. ④...
  • Page 24 Operation Method Auto Stop Operation Start operation ① Press the ENTER key to decide the setting and the auto stop operation starts. The blinking AUTO STOP lamp lights on and the Sub Display displays the setting temperature and residual time to operation stop.

  • Page 25: Auto Start Operation

    Operation Method Auto Start Operation As shown in the following figure, this mode is applied to the device for starting the operation after the specified time (hours) automatically. Note that the device does not stop the operation automatically. Stop the operation by manual without fail. SV: Setting temperature Set timer t: Time...
  • Page 26 Operation Method Auto Start Operation Set temperature and start wait period/time ① The setting temperature input screen displayed. The Sub Display indicates "Set TEMP" and the numeric character that indicates temperature blinks. ② Set the temperature using the "▲▼". ③ Press ENTER decide temperature.

  • Page 27: Program Operation

    Operation Method Program Operation As shown in the figure, this mode is used for running the device under the setting program. Start pv (Temperature) Setting temperature Step1 Step2 Step3 Step4 Step5 Step6 Step7 Step8 (Time) Start program End program Setting of the Program Operation Turn on the power ...
  • Page 28 Operation Method Program Operation Set step number and start wait period/ time ① The initiating step input screen is displayed. The Sub Display displays "First step" and the step number blinks. ② Select the step number using the"▼▲" and then check it using the ENTER key.
  • Page 29 Operation Method Program Operation Start operation ① Press the ENTER key to decide the operation start wait period/time. The unit enters to program operation wait state. The blinking PROGRAM lamp lights on and the STANDBY lamp blinks instead in this state. The Sub Display displays the step number and residual time to operation start.

  • Page 30: Input Program

    Operation Method Input Program Select program function ① Press the PROGRAM key. The program menu  Check that the power in turned on. starts and step number selection screen is displayed. Press the "▼▲". The registered step numbers PROGRAM and the smallest number of un-used step are displayed in sequence.
  • Page 31 Operation Method Input Program  The temperature is kept constant till the end of setting time when the "START TEMP" and the "Set Temp" are the same. The unit enters into "Wait" and measurement of residual time is suspended when the temperature in furnace is within ±1℃ to the setting temperature. TEMP.
  • Page 32 Operation Method Input Program ① After the step number is decided, the setting item selection screen is displayed. Select the items on the Sub Display using the PROGRAM key. Item Sub Display Notes Set TEMP 37.0℃ Setting temperature Set time 0min Setting time Rep.
  • Page 33 Operation Method Input Program ② Select the "Set TEMP" and press the ENTER key. The temperature setting edition screen is displayed. The blinking " " (cursor) goes out and the setting value blinks instead. ► 30.0℃ Set TEMP Set TEMP 30.0℃...
  • Page 34 Operation Method Input Program Insert step into the position currently displayed ① Display the "Insert step" on the setting item selection screen and then press the ENTER key. The screen returns to the setting item selection screen and the setting temperature of inserted step is displayed.
  • Page 35 Operation Method Input Program Delete step currently displayed  Check that any program is registered. ① Select the "Delete step" and press the ENTER key. Delete step TROUBLE ENTER CANCEL  Pressing the "CANCEL key before pressing the ENTER quit the deletion. End program edition ①...

  • Page 36: Program Creation Example

    Operation Method Program Creation Example  The program pattern below is explained as an example. Step No. Setting Temp. Setting Time Repeat Start Repeat Count 50.0℃ 30min 0min 20.0℃ -10.0℃ 15min Press the PROGRAM key to display the step number selection screen.
  • Page 37 Operation Method Program Creation Example Press the PROGRAM key to display the "Rep. start". ► OFF Rep. start Press the ENTER key to display the repeat initiating step edition Rep. start screen. The cursor goes out and the setting for repeat initiating step blinks.
  • Page 38 Operation Method Program Creation Example Set the "No" using the "▼▲". ► OFF Rep. start Press the ENTER key to decide the setting. ► OFF Rep. start Press the PROGRAM key until the "Set TEMP" in the Step 3 is ►...
  • Page 39 Operation Method Program Creation Example Press the PROGRAM key to display the "Rep. count". ►Endless Rep.count Press the ENTER key to display the setting for repeat count Rep. count Endless edition screen. The cursor goes out and the repeat count blinks. Set "1"...

  • Page 40: Set Clock

    Operation Method Set Clock  The clock is not set at factory shipment. Set it with your watch or time tone before using the unit.  The setting for clock can not be changed at the operation start waiting state in the auto start mode/program mode, or during operation.
  • Page 41 Operation Method Set Clock Input value ① The " " (cursor) goes out and the current value Date 2001/09/22 blinks instead. Display the desired value using Time 17:30 the "▼▲". ↓ Date 2002/09/22 Time 17:30 Set clock ① Press the ENTER key. The setting is decided and the function menu selection screen is Date 2002/09/22...

  • Page 42: Set The Timer Mode

    Operation Method Set the Timer Mode  Changes in timer mode are not reflected in the operation currently carried out in the following state of unit; operation start waiting state in the auto start mode, during auto stop mode operation, and operation start waiting state in the program operation mode.

  • Page 43: Set The Key Lock Mode

    Operation Method Set the Key Lock Mode Select the item in function menu  Check that the power in turned on. ① Press the FUNCTION key. The function menu FUNCTION starts and the Sub Display displays the items. Select the item using the FUNCTION key. ②...

  • Page 44: Set The Buzzer Mode

    Operation Method Set the Buzzer Mode Select the item in function menu  Check that the power in turned on. ① Press the FUNCTION key. The function menu FUNCTION starts and the Sub Display displays the items. Select the item using the FUNCTION key. ②...

  • Page 45: Calibration Offset Function

    Operation Method Calibration Offset Function  Calibration offset is a function which corrects the difference between the temperature in furnace and that of controller (sensor temperature) if arises. The function parallel corrects the difference either to the plus or minus side within the whole temperature range of unit. 110℃...
  • Page 46 Operation Method Calibration Offset Function Set calibration offset ① Press the ENTER key. The setting is decided and the function menu selection screen is Calibrate +2.5℃ displayed. TROUBLE  Offset is adjustable within the range from +3.0℃ to -3.0℃.  Temperature correction in ENTER CANCEL overheating prevention device:...

  • Page 47: Integrating Operation Time

    Operation Method Integrating Operation Time  The integrating operation time is a function to check the operation hours of unit. Its content can not be changed. Select the item in function menu  Check that the power in turned on. ①...

  • Page 48: Set The Defrost Operation Mode

    Operation Method Set the Defrost Operation Mode Select the item in function menu  Check that the power in turned on. ① Press the FUNCTION key. The function menu FUNCTION starts and the Sub Display displays the items. Select the item using the FUNCTION key. ②...

  • Page 49: Set The Cycle Defrost Operation Time

    Operation Method Set the Cycle Defrost Operation Time Select the item in function menu  Check that the power in turned on. ① Press the FUNCTION key. The function menu FUNCTION starts and the Sub Display displays the items. Select the item using the FUNCTION key. ②...

  • Page 50: Set The Refrigerator Operation Mode

    Operation Method Set the Refrigerator Operation Mode Select the item in function menu  Check that the power in turned on. ① Press the FUNCTION key. The function menu FUNCTION starts and the Sub Display displays the items. Select the item using the FUNCTION key. ②...

  • Page 51: Set The Communication Lockout Mode (Optional Accessory)

    Operation Method Set the Communication Lockout Mode (Optional accessory) Select the item in function menu  Check that the power in turned on. ① Press the FUNCTION key. The function menu FUNCTION starts and the Sub Display displays the items. Select the item using the FUNCTION key.

  • Page 52: The Independent Overheating Prevention Device

    Operation Method The Independent Overheating Prevention Device Select the item in function menu ① Set the temperature using the "▼▲". ℃ Notes for the independent overheating prevention device  In case there is a small difference between the set values of temperature for the independent overheating prevention device and that of controller, the independent overheating prevention device may be activated and stops the operation.

  • Page 53: Handling Precautions

    Handling Precautions WARNING! If a problem occurs If smoke or strange odor should come out of this unit for some reason, turn off the power key right away, and then turn off the circuit breaker and the main power. Immediately contact a service technician for inspection.

  • Page 54: Maintenance Method

    TROUBLE lamp lights on and the "Er07" is indicated accompanied with a warning buzzer.  Clean the fin on condenser. Remove the grill on the left face of the IN604, or left side in front of the IN804, then remove the dust on the surface of fin on condenser with a vacuum cleaner.

  • Page 55: Long Storage And Disposal

    Long storage and disposal When not using this unit for long term / When disposing CAUTION! When not using this unit for long term…  Turn off the power and disconnect the power cord. WARNING! When disposing…  Keep out of reach of children. ...

  • Page 56: In The Event Of Failure

    In the Event of Failure… Error Indication Error code Name Cause Solution Er.01 Sensor error Temperature sensor failure Contact to our service division. Er.02 SSR error SSR failure Contact to our service division. Heater disconnection Er.03 Heater error (Detection is available only during Contact to our service division.

  • Page 57: Trouble Shooting

    In the Event of Failure… Trouble Shooting Problem Possible Cause Solution Earth leakage breaker failure Replace the part. The device does not start when turning on the power Power switch failure Replace the part. switch. Connect to the appropriate Power source failure power source Heater disconnection Replace the part.

  • Page 58: After Service And Warranty

    In Case of Request for Repair If the failure occurs, stop the operation, turn OFF the power switch, and unplug the power plug. Please contact the sales agency that this unit was purchased, or the Yamato Scientific's sales office. < Check following items before contact >...

  • Page 59: Specification

    Specification IN604 IN804 Method Forced circulation Temperature control - 5℃ to +50℃ ※1 range ±0.3℃ (Refrigerator is in continuous operation) Temperature ※1 ±1.0℃ (Refrigerator is in cycle operation) adjustment accuracy Temperature ±1.0℃ (at 37℃, Refrigerator is in continuous operation) ※1...
  • Page 60 Specification IN604 IN804 Capacity 143L 286L Withstand load 15kg/one shelf of shelf Number of shelf bracket step Interval of 30mm shelf bracket steps Power supply 220V AC, 5.5A（Breaker capacity 15A） 220V AC, 6A（Breaker capacity 15A） (50/60Hz) Weight Approx. 93Kg Approx. 120Kg Shelf (stainless punching metal)×3...

  • Page 61: Wiring Diagram

    Wiring Diagram IN604 Symbol Part name Symbol Part name Earth leakage breaker Temperature sensor P1, 2 Terminal block Independent overheating prevention device Heater (internal) SSR1, 2 Solid-state relay Heater (door) PLANAR board Fan motor (internal) Display circuit board Fan motor (refrigerator)
  • Page 62 Wiring Diagram IN804 Symbol Part name Symbol Part name Earth leakage breaker Temperature sensor P1, 2 Terminal block Independent overheating prevention device Heater (internal) SSR1, 2 Solid-state relay Heater (door) PLANAR board FM1, 2 Fan motor (internal) Display circuit board Fan motor (refrigerator) CT1, 2 Current transformer...

  • Page 63: Replacement Parts Table

    Replacement Parts Table Common parts Part Name Code No. Specification Manufacturer Control board (CR3R) LT00013637 Hitec IV CR3R Yamato Scientific Display circuit board LT00027240 PIO12 Yamato Scientific Relay 2-05-000-0013 JA1aF-TM-DC6V Panasonic Relay 2-05-000-0026 G3R-1-T DC6V OMRON Terminal block LT00031665 TFD250-ABC-10P...

  • Page 64: Reference

    Reference List of Dangerous Substances Never use explosive substances, flammable substances and substances that include explosive or flammable ingredients in this unit. EXPLOSIVE Ethylene glycol dinitrate (nitro glycol), Glycerin trinitrate (nitroglycerine), Cellulose nitrate (nitrocellulose), and other explosive nitrate esters Trinitrobenzene, Trinitrotoluene, Trinitrophenol (picric acid), and other explosive EXPLOSIVE: nitro compounds Acetyl hidroperoxide (peracetic acid), Methyl ethyl ketone peroxide, Benzyl...
  • Page 65 Responsibility Please follow the instructions in this document when using this unit. Yamato Scientific has no responsibility for the accidents or breakdown of device if it is used with a failure to comply. Never conduct what this document forbids. Unexpected accidents or breakdown may result in.

This manual is also suitable for:

In804

Table of Contents