VAT 570 Series Installation, Operating, & Maintenance Instructions
All-metal angle valve. double acting pneumatic actuator
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Summary of Contents for VAT 570 Series
- Page 1 Installation, Operating & Maintenance Instructions All-metal angle valve Double acting pneumatic actuator Series 570 DN 63 mm (I. D. 2½") This manual is valid for the following product ordering numbers: 57036-.E14/E24/E34/E44 Sample picture 258292EF Edition 14.02.2019...
- Page 2 VAT. Offenders are liable to pay damages. The original VAT firmware and updated state of the art versions of the VAT firmware are intended for use with VAT products. The VAT firmware contains a limited, time unlimited user license.
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Page 3: Table Of Contents
Series 570 Contents Description of product ................ 5 Identification of product ..................5 Use of product ..................... 5 Related documents ..................... 5 Important information ..................5 Technical data ..................... 5 Safety ....................6 Compulsory reading material ................6 Danger levels ...................... 6 Personnel qualifications .................. - Page 4 Series 570 10.2 Transport ......................31 Disposal ..................... 32 Spare parts ..................33 12.1 Valve Spare part list ..................33 12.2 Air connection kit (solenoid on customer’s site) ..........34 12.3 Solenoid kit (5/2-way standard) .................35 12.4 Solenoid kit (5/2-way impulse actuation) ............36 12.5 Position indicators 80°C (single) with adapter...........37 Appendix ...................
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Page 5: Description Of Product
Important information This symbol points to a very important statement that requires particular attention. Example: VAT disclaims any liability for damages resulting from inappropriate packaging. Technical data See on product data sheet, to get »Technical data« details. 258292EF Edition 14.02.2019... -
Page 6: Safety
SAFETY Series 570 Safety Compulsory reading material Read this chapter prior to performing any work with or on the product. It contains important information that is significant for your own personal safety. This chapter must have been read and understood by all persons who perform any kind of work with or on the product during any stage of its serviceable life. -
Page 7: Personnel Qualifications
Series 570 SAFETY Personnel qualifications WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. Safety labels Label Part No. Location on valve On protective covers of T-9001-155 flanges 258292EF... -
Page 8: Design And Function
DESIGN AND FUNCTION Series 570 Design and Function Design Sample picture Actuator Valve body Connecting flange Sealing surface Solenoid Position indicator 8/39 Edition 14.02.2019 258292EF... -
Page 9: Function
Series 570 DESIGN AND FUNCTION Function Opening of closed valve without solenoid: • air supply to connection «open» • air release through connection «closed» with standard solenoid: • supply specified control voltage to the coil with impulse solenoid: • supply an impulse of specified control voltage to the coil for opening (pulse duration min. -
Page 10: Installation
• Make sure that the supplied products are in accordance with your order. • Inspect the quality of the supplied products visually. If it does not meet your requirements, please contact VAT immediately. • Store the original packaging material. It may be useful if products must be returned to VAT. - Page 11 Series 570 INSTALLATION NOTICE Wrong lifting Valve may crash and get damaged. Use only the eyebolts shown in the dimensional drawing and in on sample picture to lift the valve. Using any other components (e. g. position indicators, solenoids) to lift the valve is strictly forbidden. NOTICE Sensitive product Valve parts may get damaged.
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Page 12: Installation Into The System
INSTALLATION Series 570 Installation into the system The valve must not support other components and has to be protected from forces of the system (e.g. by bellows sections). WARNING Movable parts Human body parts may get jammed and severely injured. Do not connect or supply electrical power and compressed air before the product is completely mounted in the system. -
Page 13: Preparation For Installation
Series 570 INSTALLATION 4.2.1 Preparation for installation WARNING Danger of injury in case of insufficient skills Inappropriate handling may cause serious injury or property damage. Make sure that the valve does not topple or fall down while removing the protective covers from the flanges. NOTICE Sensitive product Valve parts may get damaged. -
Page 14: Mounting To The System
INSTALLATION Series 570 4.2.2 Mounting to the system The valve must not support other components and has to be protected from forces of the system (e.g. by bellows sections). 4.2.2.1 Leak detection port The exact position of the leak detection port is referenced on the dimensional drawing Do not block or cover the leak detection port, as shown on the sample picture Symbol for... -
Page 15: Compressed Air Connection
Series 570 INSTALLATION Compressed air connection WARNING Valve in open or closed position Risk of injury when compressed air is connected to the valve. Connect compressed air only when: – valve is installed in the vacuum system – moving parts cannot be touched NOTICE Wrong sequence of connections Valve mechanism may get damaged when electrical power is being... - Page 16 INSTALLATION Series 570 Without solenoid Connections «open» and «closed» for air supply With solenoid Connection «1» for air supply, connections «3» and «5» for exhaust Standard solenoid Solenoid for impulse actuation 16/39 Edition 14.02.2019 258292EF...
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Page 17: Electrical Connection
Series 570 INSTALLATION Electrical connection DANGER Electric shock Parts being under voltage will result in serious injury or death. Do not touch parts being under voltage. NOTICE Wrong sequence of connections Valve mechanism may get damaged when electrical power is being is connected. -
Page 18: Position Indicators
INSTALLATION Series 570 4.4.2 Position indicators Wiring diagrams: Position indicators for max. 80°C contact rating ≤ 50 V AC / DC; ≤ 1.2 A Standard position indicator Double position indicator with make contact switches with make contact switches - two each (option) Lo = position indicator «open»... - Page 19 Series 570 INSTALLATION Position indicators for max. 200°C and 300°C contact rating ≤ 50 V AC / DC; ≤ 1 A Single position indicator (option) Double position indicator (option) Lo = position indicator «open» Lo = position indicator «open» Lg = position indicator «closed» Lg = position indicator «closed»...
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Page 20: Operation
OPERATION Series 570 Operation WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. WARNING Movable parts Human body parts may get jammed and severely injured. Do not operate before product is installed completely into the vacuum system. Normal operation Opening of closed valve without solenoid:... -
Page 21: Operation Under Increased Temperature
Series 570 TROUBLE SHOOTING Operation under increased temperature Maximum allowed temperature see product data sheet. NOTICE Inconstant temperatures Performance of the valve may deteriorate. – Actuate valve only after the bake-out temperature has been stable for two hours. – If valve must be actuated during bake-out, make sure that the heating or cooling rate does not exceed 30 °C per hour in the temperature range from 200°C to 450 °C Bake-out... -
Page 22: Behavior In Case Of Compressed Air Pressure Drop
OPERATION Series 570 Behavior in case of compressed air pressure drop Valve closed: valve position is undefined Valve open: valve position is undefined Behavior in case of power failure Standard solenoid: Valve closes Solenoid for impulse actuation (option): Valve position does not change, a started movement will be completed. -
Page 23: Trouble Shooting
Slotted screw of solenoid in «5.5 Behavior in case of Check slotted screw! proper power failure» position? Leak at gate Condition of Please contact VAT www.vatvalve.com gate seal Operating Adjust operating «4.3 Compressed air pressure pressure connection» Leak at body... -
Page 24: Maintenance
Ideally dismount valve from the system and put it on a clean workbench with the actuator upwards. • Products returned to VAT must be free of harmful substances such as e.g. toxical, caustic or microbiological ones. If products are radioactively contaminated, fill in the VAT form «Contamination and Radiation Report»... -
Page 25: Preventive Maintenance
Series 570 MAINTENANCE Preventive Maintenance If there is a small leak please try to clean the sealing surface and the seal ring with a lint free towel and some alcohol. If this doesn’t help you can increase the sealing force by increasing the closing torque. The maximum torque is specified in the table under normal operation. -
Page 26: Drawing
MAINTENANCE Series Drawing 26/39 Edition 14.02.2019 258292EF... -
Page 27: Repairs
Repairs may only be carried out by the VAT service staff. In exceptional cases, the customer is allowed to carry out the repairs, but only with the prior consent of VAT. Please contact one of our service centers. You will find the addresses on our website www.vatvalve.com. -
Page 28: Dismounting And Storage
DISMOUNTING AND STORAGE Series 570 Dismounting and Storage WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. WARNING Hazardous components Human body parts may get jammed and severely injured. Before dismounting the product: –... -
Page 29: Storage
Series 570 DISMOUNTING AND STORAGE Storage NOTICE Wrong storage Inappropriate temperatures and humidity may cause damage to the product. Valve must be stored at: – relative humidity between 10% and 70% – temperature between +10 °C and +50 °C – non-condensing environment NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used. -
Page 30: Packaging And Transport
• If products are radioactively contaminated, the VAT form «Contamination and Radiation Report» must be filled out. Please contact VAT in advance. • If products are sent to VAT in contaminated condition, VAT will carry out the decontamination procedure at the customer's expense. -
Page 31: Packaging
Make sure that the valve is in open position secured. Mount protective covers on flanges; see chapter «4.2.1 Preparation for installation». Pack valve appropriately, by using the original packaging material. VAT disclaims any liability for damages resulting from inappropriate packaging. 10.2... -
Page 32: Disposal
DISPOSAL Series Disposal Observe the local regulations for disposal WARNING Harmful substances Environmental pollution. Discard products and parts according to the local regulations WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the disposal CAUTION Risk of damage Indicates a hazardous situation which, if not avoided, may result in minor or moderate... -
Page 33: Spare Parts
«1.1 Identification of product». This is to ensure that the appropriate spare parts are supplied. • VAT makes a difference between spare parts that may be replaced by the customer and those that need to be replaced by the VAT service staff. -
Page 34: Air Connection Kit (Solenoid On Customer's Site)
SPARE PARTS Series 570 12.2 Air connection kit (solenoid on customer’s site) 44/2 44/1 44/3 Item Description Version. Part No. Standard 81427-R1 Connection kit 86069-R1 Actuator for 10 44/1 Plate 81428-01 44/2 Screw N-6013-463 Standard N-7100-016 44/3 O-ring N-7115-016 Actuator for 10 34/39 Edition 14.02.2019 258292EF... -
Page 35: Solenoid Kit (5/2-Way Standard)
Series 570 SPARE PARTS 12.3 Solenoid kit (5/2-way standard) 43/6 43/2 43/3 43/4 43/1 43/5 Item Description Qty. Part No. Solenoid kit 80993-R1 43/1 Solenoid N-7501-502 43/2 Socket N-8501-300 43/3 Sound absorber N-7705-001 43/4 Coil** N-7510-2** 43/5 O-ring N-7100-016 43/6 Screw N-6024-562 **) Specify voltage (e.g. -
Page 36: Solenoid Kit (5/2-Way Impulse Actuation)
SPARE PARTS Series 570 12.4 Solenoid kit (5/2-way impulse actuation) 43/7 43/6 43/9 43/4 43/5 43/1 43/8 43/3 43/2 Item Description Qty. Part No. Solenoid kit 80993-R1 Solenoid kit 84569-R1 43/1 Connection plate 93708-01 43/2 Hollow screw N-5060-010 43/3 Screw N-6013-462 43/4 Gasket... -
Page 37: Position Indicators 80°C (Single) With Adapter
Series 570 SPARE PARTS 12.5 Position indicators 80°C (single) with adapter Qty. Item Description Version Part No. Single Kit position indicator mini 234923 42/1 Body mini position indicator 71852-R1 42/2 Slider 69846-01 42/3 Catch compl. 69428-R1 42/4 Holder postion indicator 80420-01 42/5 Bolt... -
Page 38: Appendix
APPENDIX Series 570 Appendix 38/39 Edition 14.02.2019 258292EF... - Page 39 Series 570 APPENDIX This Page Intentionally Left Blank 258292EF Edition 14.02.2019 39/39...
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