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Ceiling and wall attachment
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Applies to:
GmbH u. Co., Flossmannstrasse 28, D-85560 Ebersberg
Tel.: +49 (0)8092 2093 0, Fax +49 (0)8092 2093 50
Internet: www.dr-mach.com, E-mail:
Edition 06
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Soloflex
Triaflex
Trigenflex
Quintaflex
Mach 120
Mach 130
Mach M3
Mach M5
Mach 380
Mach 400
Mach 500
Tool and instrument trays
info@dr-mach.de
Dr. Mach
Lamps and Engineering
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11.03.2003 / Bak Page 1/48
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Summary of Contents for Dr. Mach Soloflex
- Page 1 Dr. Mach Ceiling and wall attachment Lamps and Engineering Soloflex Applies to: Triaflex Trigenflex Quintaflex Mach 120 Mach 130 Mach M3 Mach M5 Mach 380 Mach 400 Mach 500 Tool and instrument trays Dr. Mach GmbH u. Co., Flossmannstrasse 28, D-85560 Ebersberg Tel.: +49 (0)8092 2093 0, Fax +49 (0)8092 2093 50...
- Page 2 When using an intermediate flange (preferably for spaces exceeding 400mm and for room heights In view of the slight weight of the Dr. Mach lamps, exceeding 4050mm), the length of the intermediate it is not fundamentally necessary to drill through flange is to be measured to the lower edge of the the ceiling and use a counter-plate.
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Page 3: Table Of Contents
Dr. Mach Ceiling and wall attachment Lamps and Engineering List of contents 1. Mounting layout ceiling attachment ................Page 6 2. Ceiling attachment....................Page 7 2.1 Preparatory work on the ceiling ................. Page 7 2.1.1 Setting the safety dowels ................Page 7 2.1.2 Mounting the ceiling anchorage ring... - Page 4 Dr. Mach Ceiling and wall attachment Lamps and Engineering 8.3 Height adjustment ..................... Page 39 8.3.1 Standard-spring arm ................. Page 39 8.3.2 Space spring arm..................Page 40 8.3.3 Central spring arm ..................Page 40 9. Maintenance ......................Page 41 10. CE –mark ....................... Page 41 11.
- Page 5 Dr. Mach Ceiling and wall attachment Lamps and Engineering Static inspection Note: The static (structural) inspection must be carried out before the installation of the ceiling or wall anchorage! The strength of the construction must be designed, checked and certified by a structural engineer.
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Page 6: Mounting Layout Ceiling Attachment
Dr. Mach Ceiling and wall attachment Lamps and Engineering 1. Mounting layout Ceiling attachment Ceiling anchorage ring Intermediate flange (option) Flange Canopy Suspension tube with axis Bracket Levelling washer (Remark!) Gib washer 1x Circlip 1x Spring arm OT -lamp Remark: One levelling washer is always necessary. -
Page 7: Ceiling Attachment
Dr. Mach Ceiling and wall attachment Lamps and Engineering 2. Ceiling attachment 2.1 Preparatory work on the ceiling 2.1.1 Setting the safety dowels Attention: Lamps, ceiling anchorage rings and intermediate flanges may only be attached to a ceiling of concrete strength class greater than or equal to B25. In case of light-weight ceiling coverings, the dowel anchor must be sunk completely into the concrete. -
Page 8: Pre-Mounting Of The Ceiling Flange And Suspension Tube
Dr. Mach Ceiling and wall attachment Lamps and Engineering 2.2 Pre-assembly of the ceiling flange and suspension tube and installing the electrical connections The length of the suspension tube is adjusted to the required room height with a clearance height of at least 200cm under the lamp. -
Page 9: Flange Tube ∅ 70Mm And Suspension Tube ∅ 50Mm
Dr. Mach Ceiling and wall attachment Lamps and Engineering 2.2.2 Flange tube ∅ 70mm When necessary (in case of very high rooms or heavy lightning systems) a welded construction is used in which the ceiling flange is welded to a tube. Also for double and triple types, slide the canopy (if not di- vided) and the ring over the flange tube before mounting the suspension tube. -
Page 10: Light-Weighted Central Axis (Connection Which Can Turn Through 360°)
Dr. Mach Ceiling and wall attachment Lamps and Engineering 2.2.3 Light weighted central axis (connection which can turn through 360°) The pre-assembly instructions given on chapter 3.2 also apply here. Double model (can turn through 360°) The suspension tubes which can turn through 360°... -
Page 11: Ceiling Attachments And Room Heights
Dr. Mach Ceiling and wall attachment Lamps and Engineering 2.2.4 Ceiling attachments and room heights Ceiling attachments Featured examples (selection) Single suspension tube with aluminium cast H = room height flange and ceiling anchorage ring Clearance upper edge floor – lower edge solid... - Page 12 Mach 120 2450 2575 Mach 120F 2450 2575 Soloflex 2450 2570 Soloflex with handle sleeve 2450 2630 Mach 130 2450 2625 Mach 130 -ster. handle sleeve 2450 2625 Triaflex 2450 2580 Triaflex with cardan bow...
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Page 13: Mounting The Flange And Suspension Tube To The Ceiling
Dr. Mach Ceiling and wall attachment Lamps and Engineering 2.3 Mounting the flange and the suspension tube to the ceiling Before mounting the flange and the suspension tube, assembly work on the ceiling (setting the dowels or mounting the ceiling anchorage ring and possibly mounting the intermediate flange) must be completed and all pre-assembly work finished. - Page 14 Dr. Mach Ceiling and wall attachment Lamps and Engineering Type with ceiling anchorage ring and intermediate flange • Screw three nuts G (each 120°) to the plate of the ceiling anchorage ring, the other three 1cm away from the plate, unscrew nuts F.
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Page 15: Mounting Layout Wall Attachment
Dr. Mach Ceiling and wall attachment Lamps and Engineering 3. Mounting layout Wall attachment Circlip Bracket Levelling washer (Remark!) Levelling washer Wall bearing Spring arm OT -lamp Remark: One levelling washer is always necessary. If the distance between wall bracket and spring arm is too big, use the second levelling washer. -
Page 16: Wall Attachment
20mm. Electrical connection is carried out later using a 2m long cable provided by Dr. Mach with shock-proof plug on the wall arm. It is important to check whether there is an appro- priate plug socket in the vicinity. -
Page 17: Mounting The Wall Bearing
Dr. Mach Ceiling and wall attachment Lamps and Engineering 4.2 Mounting the wall bearing For mounting the wall bearing proceed as follows: Fastening with tubular dowel • Screw tight the wall bearing with two M10x35 screws (having first pushed the washer of ∅... -
Page 18: Wall Attachment, Room Heights
(min.) 2000mm Mach 120 2005 2575 2450 Mach 120F 2005 2575 2450 Soloflex 2000 2570 2450 Soloflex with handle sleeve 2060 2630 2470 Mach 130 2055 2625 2465 Mach 130 –ster. handle sleeve 2055 2625 2465 Triaflex 2010 2580... -
Page 19: Installing The Extension Arm Stop (Surcharge)
Dr. Mach Ceiling and wall attachment Lamps and Engineering 4.3 Installing the extension arm stop (surcharge) Note: The stop is supplied with a plastic cover with cut-out. The upper plastic cover of the wall bearing is no longer required and may be discarded •... -
Page 20: Electrical Connection
Dr. Mach Ceiling and wall attachment Lamps and Engineering 5. Electrical connection 5.1 Preparing the electrical connection Ceiling mounting Extent of supply • Cable with special plug • Line clamps on the flange Please take note: • Mark the cables with special plugs on both sides with numbers (only combinations): 1=main light, 2=satellite lamp 1, 3=satellite lamp 2). -
Page 21: Preparing The Electrical Connection
Dr. Mach Ceiling and wall attachment Lamps and Engineering 5.2 Electrical connection for lamps with external transformer Position of transformer – Dr. Mach lamps Transformer Lamps External transformer Remark in the lamp housing Makrolux Transformer mounted in Miniflex bracket Mach 120... -
Page 22: Wall Lamps With External Transformer
Dr. Mach Ceiling and wall attachment Lamps and Engineering b. Toroid transformer mounted on the flange View The toroid transformer is already mounted on the flange. At delivery it is already connected to the line clamps. You have to connect the power supply and the lamp to the line clamp (see wiring). -
Page 23: Lamps With Regulating Transformer
Dr. Mach Ceiling and wall attachment Lamps and Engineering 5.2.3 Lamps with regulating transformer The regulating transformer is used for light intensity control at the lamps. It is positioned inside the switch cabinet / switch board (OT-panel). Technical data Type RN 230 / 1.25 Bgr. P40 Type RN 230 / 1.6 Bgr. -
Page 24: Wiring Diagrams
Dr. Mach Ceiling and wall attachment Lamps and Engineering 5.3 Wiring diagrams Transformer in the lamp housing 1. Clamps on the flange 2. Coupling with sliding contact on flange 3. Fuses 4. ON/OFF switches 5. Converter 6. Transformer IT 7. Light bulb(s) External transformer 1. -
Page 25: Mounting The Articulated Arms
Dr. Mach Ceiling and wall attachment Lamps and Engineering Connecting diagram 6. Mounting the articulated arms 6.1 Ceiling mounting 6.1.1. Mounting the extension arm Attention! Disconnect the on-site power supply and protect it from being switched on again. • Remove the fastening devices (retaining ring 1, tab washer 2 and disk ∅... -
Page 26: Electrical Connection
Dr. Mach Ceiling and wall attachment Lamps and Engineering • Loosen the two screws S with a cross-head screw driver. • Remove the white covering caps AK at the bracket. • Remove the subjacent brake screws B with a big screw driver. -
Page 27: Wall Attachment
Dr. Mach Ceiling and wall attachment Lamps and Engineering • Position the plug 5 straight and push it toward the extension arm 6 using slight pressure. • Push the two noses N of the plug to the inside with a screw driver, until they snap in. -
Page 28: Mounting The Space Spring Arm
Dr. Mach Ceiling and wall attachment Lamps and Engineering Electrical connection Attention! If the cables at the plug are damaged, the exten- sion arm is under a voltage of 230V. Install the plug carefully. • Position the plug 12 straight and push it toward the extension arm 6 using slight pressure. -
Page 29: Mounting The Central Spring Arm
Dr. Mach Ceiling and wall attachment Lamps and Engineering 6.3.3 Mounting the central spring arm Mach 380, Mach M3, Quintaflex, Trigenflex ceiling lamps at low room height) Central spring arm (since 2000) The central spring arm is intended for installing lamps... -
Page 30: Mounting The Lamp / The End Device
Dr. Mach Ceiling and wall attachment Lamps and Engineering 7. Mounting the lamps Attention! Each lamp has a red sticker applied near the Coupling journal coupling journal at the lamp bow or cardanic bow. The sticker shows the rated voltage of the lamp. - Page 31 Dr. Mach Ceiling and wall attachment Lamps and Engineering 7.1.2 Mounting Attention! Danger of injury: If an incorrect segment is used, the lamp / device may fall out of the mounting and cause serious injury. Use only original securing segments.
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Page 32: Mounting At The Space Spring Arm
Dr. Mach Ceiling and wall attachment Lamps and Engineering 7.2 Mounting at the space spring arm To mount a lamp to the space spring arm proceed Top view as follows: • Loosen the fixing screw 1 of the retaining sleeve 2 on the spring arm. Push the sleeve far enough up for the thread to become visible. -
Page 33: Mounting At The Central Spring Arm
Dr. Mach Ceiling and wall attachment Lamps and Engineering 7.3 Mounting at the central spring arm Central spring arm (since 2000) Preparatory work Attention! Power off the on-site power supply and protect it from being switched on again. • Power off the pendant system / pull out the power plug and protect the pendant system from being switched on again. - Page 34 Dr. Mach Ceiling and wall attachment Lamps and Engineering Central spring arm (until 2000) • Loosen safety screw 7 using a crosshead screw driver and remove. • Push safeguard bushing 8 backwards. • Remove segment 9. • Slip helmet 10 over the journal of the lamp bow.
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Page 35: Adjusting The Mobility
Dr. Mach Ceiling and wall attachment Lamps and Engineering 8. Adjusting the mobility 8.1 Adjusting the mobility at the ceiling suspension Please take note: • Neither the bracket nor the spring arm may turn away by themselves. • Bring the bracket and the spring arm in flat in- line position. -
Page 36: Adjusting The Spring Force
The procedure for balanc- ing the weights must in this case be carried out by Dr. Mach or someone authorised by Dr. Mach. Should you discover, that the light no longer remains at its set height, proceed as follows: 8.2.1 Standard spring arm... -
Page 37: Space Spring Arm
Dr. Mach Ceiling and wall attachment Lamps and Engineering 8.2.2 Space spring arm If you find during use that the lamp does not stay at the height set, proceed as follows: N.B.: Only adjust the setting after the locking pin has been released and the lamp is mounted. - Page 38 Dr. Mach Ceiling and wall attachment Lamps and Engineering Central spring arm (until 2000) • Loosen fixing screw 7 and remove cover 8. You can see two slots. • Move the spring arm in a vertical direction, until the hole nut is visible in one of the slots (even- tually in the upper position of the arm).
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Page 39: Height Adjustment
Dr. Mach Ceiling and wall attachment Lamps and Engineering 8.3 Height adjustment 8.3.1 Standard spring arm The vertical movement of the ACROBAT 2000 spring arm can be limited to 45 degrees above horizontal. • A hole 1 is located at the position marked by detail X. -
Page 40: Space Spring Arm
Dr. Mach Ceiling and wall attachment Lamps and Engineering 8.3.2 Space spring arm The adjustment is carried out as follows: Dismantle the plastic cover on both sides. Remove the four screws X, two screws Y on the top side and another two screws Y on the lower side of the spring arm and take the two halves apart. -
Page 41: Maintenance
Dr. Mach Ceiling and wall attachment Lamps and Engineering Central spring arm (until 2000) • Remove plastic cover 6 at the upper side of the spring arm. You can see one slot. • Move the spring arm into a position, in which the hole nut is visible in the slot. -
Page 42: Spare Parts
Dr. Mach Ceiling and wall attachment Lamps and Engineering 11. Spare parts 2 (3) 9, 81 9,79,80,81 13 (14) 16 (17) 41 (42) 38 (39) (20,21,22), 23 28,29 24, 25 30 (31) 35 (36) (76) (78) (76) 68,69 68,69 (78) - Page 43 Dr. Mach Ceiling and wall attachment Lamps and Engineering Spare parts for central spring arm Central spring arm (since 2000) (78) Central spring arm (until 2000) 59500001 Edition 06 11.03.2003 / Bak Page 43/48...
- Page 44 Dr. Mach Ceiling and wall attachment Lamps and Engineering Spare parts for Space spring arm (78) 102,103 Transformer mounted on the flange 86,87 Spare parts for wall bearing 59500001 Edition 06 11.03.2003 / Bak Page 44/48...
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Page 45: Spare Parts List
Dr. Mach Ceiling and wall attachment Lamps and Engineering 12. Spare parts list Item Qty. Name EDVNO Remark Ceiling anchorage ring TK 270 50480001 alternative Ceiling anchorage ring TK 380/270 50480002 alternative Safety dowels for ceiling anchorage ring Ceiling flange TK 270... - Page 46 Dr. Mach Ceiling and wall attachment Lamps and Engineering Spare parts list Item Qty. Name EDVNO Remark Wall bearing 74841001 complete Attachment set for wall bearing 74841002 Cover for wall bearing 74841003 Cover for wall bearing 74841004 74841005 Central spring arm Acrobat 2000...
- Page 47 Dr. Mach Ceiling and wall attachment Lamps and Engineering Spare parts list Item Qty. Name EDVNO Remark Space spring arm 74804001 74804002 Stop pin Covering cap Cover, 2-parted with screw M3x6 ULF 74012026 Screw M4x8 DIN 966 Screw M4x25 DIN 966...
- Page 48 Dr. Mach Ceiling and wall attachment Lamps and Engineering 59500001 Edition 06 11.03.2003 / Bak Page 48/48...
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