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Falcon G3203 Installation And Servicing Instruction

Pasta boilers
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G3203 & G3206 Pasta Boilers
INSTALLATION and
SERVICING INSTRUCTIONS
This appliance must be installed and serviced by a Qualified competent person as stipulated
by the Gas Safety (Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to:
Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act
The appliance has been CE-marked on the basis of compliance with the Gas Appliance Directive for
the Countries, Gas Types and Pressures as stated on the data plate.
WARNING
TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC,
:
MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, the Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING
AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit, we would recommend that a maintenance
contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licenced waste handler.
Units are designed to be dismantled easily and recycling of all
material is encouraged whenever practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000
Fax: 01438 369 900
Detailed recommendations are contained in
Institute of Gas Engineers published documents:
IGE/UP1, IGE/UP/2
BS6173 and BS5440
T100786 Ref.4

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Summary of Contents for Falcon G3203

  • Page 1 G3203 & G3206 Pasta Boilers INSTALLATION and SERVICING INSTRUCTIONS This appliance must be installed and serviced by a Qualified competent person as stipulated by the Gas Safety (Installation & Use) Regulations. IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation.
  • Page 2 IMPORTANT INFORMATION Warranty Policy Shortlist Warranty does not cover :- • Correcting faults caused by incorrect installation of a product. • Where an engineer cannot gain access to a site or a product. • Repeat commission visits. • Replacement of any parts where damage has been caused by misuse. •...

  • Page 3: Section 1 - Installation

    The fresh air requirement for this appliance at a rate of 2M³/hour per kW is; G3203: 40 M³ of fresh air per hour. G3206: 65 M³ of fresh air per hour.

  • Page 4: Gas Supply

    Installation pipework should be fitted in accordance with IGE/UP/2. This should not be smaller than gas inlet connection. G3203 - Rp½ (½" BSP) G3206 - Rp¾ (¾" BSP) If flexible tube is used, the gas supply tubing or hose shall comply with national requirements in force. The hose shall not exceed 1.5m length.

  • Page 5: Gas Pressure Adjustment

    G3203, 1126 0.31 1164 G3206. 1.8 INJECTOR SIZE- 1.8.1Natural Model Pilot Burner Main Burner G3203 Pasta boiler NG No. 51 2 x Ø2.38mm G3206 Pasta boiler NG No. 51 2 x Ø3.2mm 1.8.2 Propane (I Model Pilot Burner Main Burner...

  • Page 6: Section 2 - Assembly And Commissioning

    SECTION 2 - ASSEMBLY and COMMISSIONING 2.1 ASSEMBLY The unit is packed as a complete assembly, except flue and water tap faucet. To fit, slide flue over upstand on hob rear and secure with fixings along lower front and rear edges. Slot basket hanger over knurled nuts and hand-tighten.

  • Page 7: Section 3 - Servicing And Conversion

    SECTION 3 - SERVICING and CONVERSION Important BEFORE ATTEMPTING ANY SERVICING, ENSURE ISOLATING COCK IS TURNED OFF AND THAT IT CANNOT BE INADVERTENTLY TURNED BACK ON. ENSURE UNIT HAS ADEQUATELY COOLED PRIOR TO ANY MAINTENANCE. WHEN WORK IS COMPLETED, CHECK UNIT PERFORMANCE IS CORRECT AND CARRY OUT ANY NECESSARY ADJUSTMENTS AS DETAILED IN SECTION 1.
  • Page 8 3.4 FLAME FAILURE THERMOCOUPLE Undo nuts at pilot assembly and valve body. Disconnect thermocouple interrupter from terminal block. 3.5 PIEZO IGNITER/SPARK ELECTRODE The igniter is a piezo spark type. The electrode is mounted upon pilot burner bracket and switch is adjacent to MFC.

  • Page 9: Water Tap

    Follow thermostat phial capillary tube to pan boss in front wall and unscrew small compression nut that seals tube. Remove phial cover plate from pan and withdraw phial. Disconnect wires from terminal block. Re-assemble parts in reverse order. 3.7 MULTIFUNCTIONAL GAS CONTROL (MFC) Unit is fitted with an SIT 820 Nova mV control incorporating cock, governor, valve and flame failure device.

  • Page 10: Section 4 - Spares

    SECTION 4 - SPARES When ordering spare parts, always quote unit type and serial number. This information can be found on the data plate attached to base panel. The following parts may require replacing during the life of this appliance; Safety thermostat Spark igniter Spark ignition electrode...

This manual is also suitable for:

G3206

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