Vertiv NetSure 512NGBB User Manual
  1. Manuals
  2. Brands
  3. Vertiv Manuals
  4. Power Supply
  5. NetSure 512NGBB
  6. User manual
Vertiv NetSure 512NGBB User Manual

Vertiv NetSure 512NGBB User Manual

-48 vdc power system
Hide thumbs Also See for NetSure 512NGBB:
Table of Contents

Advertisement

Quick Links

Download this manual
NetSure™ 512
NGBB
-48 VDC Power System
User Manual
Specification Number: 582137000
Model Number: 512
NGBB

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the NetSure 512NGBB and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Vertiv NetSure 512NGBB

Summary of Contents for Vertiv NetSure 512NGBB

  • Page 1 NetSure™ 512 NGBB -48 VDC Power System User Manual Specification Number: 582137000 Model Number: 512 NGBB...
  • Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.

  • Page 3: Table Of Contents

    4.6.2 Replacing a Rectifier or Converter Module ................................. 25 4.6.3 Replacing the Controller ..........................................25 4.6.4 Replacing a Distribution Device......................................25 4.6.5 Circuit Card Replacement Procedures .................................... 28 4.6.6 Replacing an SPD (Surge Protection Device) (if furnished) ........................47 Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 4: Admonishments Used In This Document

    (ISO) SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 5: Important Safety Instructions

    Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements. Déclarations de Sécurité et de Réglementation Reportez-vous à la Section 4154 (fourni avec les documents de votre client) pour les déclarations de sécurité et de réglementation. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 6 Vertiv™ NetSure™ 512 -48 VDC Power System User Manual NGBB This page intentionally left blank. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 7: System Overview

    -48 VDC Power System User Manual NGBB 1 System Overview 1.1 Customer Documentation Package This document (UM582137000) provides User Instructions for Vertiv™ NetSure™ -48 VDC Power System Model 512 , Spec. No. NGBB 582137000. The complete Customer Documentation Package consists of…...

  • Page 8: System Description

    However, there is a stand-alone model available which is tested in a 65°C ambient. It does not fit into a standard relay rack but can be mounted in non-Vertiv cabinets. A power system with List 7 distribution cabinet can be ordered as part of a configured system to be mounted into an equipment cabinet designed for the power system or as a stand-alone system to be mounted in a relay rack.
  • Page 9 Where -58 VDC load power is also required, converter modules are available. These converters operate from the main -48 VDC system bus to provide -58 VDC load power. Refer to the Converter Instructions (UM1C48582000P3) for more information. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 10: Operating Procedures

    C10. For example, 0.1C10 would mean 10% of the battery capacity. Refer to the NCU Instructions (UM1M830BNA) to program this feature. Battery charge current is limited to the value set in the controller, as long as battery voltage is above 47 VDC. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 11: Local Controls And Indicators

    Closes (latches in close position) the Battery Disconnect Contactor. Middle Position: Normal Operation. Momentary DOWN Position: Opens (latches in open position) the Battery Disconnect Contactor. Momentarily place switch in the UP position to close the contactor. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 12: Optional Transient Voltage Surge Suppressor Device (Tvss)

    2.4.3 Optional Transient Voltage Surge Suppressor Device (TVSS) A TVSS device contains an indicator which illuminates when the circuit activates to suppress voltages. Refer to Figure 2.3. Figure 2.3 Optional TVSS Device Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 13: Maintenance

    WARNING! To prevent damage to the latching mechanism, ensure the handle is in the open position when installing or removing a module. NEVER hold the handle in the closed position when installing a module into a shelf. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 14 The rectifier or converter being added is assigned by the controller the lowest available identification number. If desired, you can change the identification number. Refer to the NCU Instructions (UM1M830BNA) for a procedure. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 15 Front UPPER SHELF Rectifier Controller Mounting Positions LOWER SHELF Rectifier Rectifier or Converter Mounting Positions Mounting Positions Rectifier or Converter Module Captive Screw Handle Model Number Label (R48-2000e3 Rectifier) (C48/24-1500 Converter) Latch Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 16 Figure 3.4 Installing Rectifier and Converter Modules, System with List 27 Distribution Cabinet Module Mounting Shelf(s) Front View Rectifier Rectifier or Converter Mounting Positions Mounting Positions Rectifier or Converter Module Captive Screw Handle Model Number Label (R48-2000e3 Rectifier) (C48/24-1500 Converter) (C48/58-2000P3 Converter) Latch Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 17: Installing A Field Expansion Module Mounting Shelf In A System With A List 27 Distribution Cabinet

    Connect the open CAN connector on the bottom-most existing module mounting shelf to the open connector on the expansion module mounting shelf. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 18 60037065) for use with +24 VDC converters; “-48 VDC OR -58 VDC” label (P/N 60037064) for use with -58 VDC converters. A sample of this labeling is provided in Figure 3.5. Figure 3.5 Caution Labels 60037065 (-48VDC OR +24VDC Label) 60037064 (-48VDC OR -58VDC Label) Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 19 5. Install the busbars provided with the expansion module mounting shelf between the shelves. Torque to 60 in-lbs. 6. Re-install the rear busbar shields previously removed. Rear Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 20 Rear View Now connect these Factory provided jumper two connectors togethe r. to bring connectors to same side of shelf. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 21: Reconfiguring A Dual Voltage Distribution Panel (List Dh, Di, Dj, Dk, Dl, Fg, Fh, Fi, Fj, Fk, Fl) In A 582137000 List 27 Distribution Cabinet

    Refer to Figure 3.11. Reconnect the FA alarm strap and alarm spring jumper so that the alarm spring directly over the breaker line bus bar you just moved will accept an alarm based on a -48VDC signal from the breaker. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 22 Ensure that there are no local or remote alarms active on the system. Close any access panels and the cabinet front door. Figure 3.8 Removing the Lexan Cover from the front of the Distribution Panel Lexan Lexan Cover Cover Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 23 Figure 3.9 Removing and Securing the Breaker Line Side Bus Bar Screws Torque: 15 in-lbs Figure 3.10 Removing the Shorting Bus Bar, Alarm Spring, and FA Alarm Strap Detail A FA Alarm Strap Alarm Spring Shorting Detail A Busbar Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 24 Figure 3.12 Securing the Shorting Bus Bar, Alarm Spring, and FA Alarm Strap Alarm Spring Torque: 9.6 in-lbs Breaker Line FA Alarm Strap Side Busbar Torque: 9.6 in-lbs Shorting Busbar Torque: 75 in-lbs Figure 3.13 Relocating Load Side Bus Bar Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 25 Vertiv™ NetSure™ 512 -48 VDC Power System User Manual NGBB Figure 3.14 Setting the Correct Polarity Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 26: For Re-Configuring To A Single -48V Application (Without +24V Or -58V Output)

    Order and install Kit 564354 where there currently is a gap between the -48VDC positions and the +24VDC or -58VDC positions. See Figure 3.17 and Figure 3.18. Figure 3.15 Removing the +24V or -58V link Bus Bar Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 27 Vertiv™ NetSure™ 512 -48 VDC Power System User Manual NGBB Figure 3.16 Removing and Sleeving the +24V or -58V FA Cable Lug with Heat Shrink Tube Figure 3.17 Kit 564354 Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 28 1/4” Lock Washer 1/4-20 x 5/8 Bolt Note: Apply a thin coating of electrical anti-oxidizing compound to the mating surfaces of the busbars. Torque the bus bar to the mating area using 75 in-lbs. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 29: Troubleshooting And Repair

    If that happens, the current limit point will automatically increase to the maximum (121% of the remaining rectifiers or converters). It is recommended that the current limit point be checked whenever a rectifier module or converter module is added to or removed from the power system. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 30: Replacement Information

    No attempt should be made to troubleshoot or repair individual components on any rectifier module, converter module, controller, or circuit card. Refer to SAG582137000 (System Application Guide) for replacement part numbers. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 31: Replacement Procedures

    Insure that the safety fuse cover is installed after replacing a fuse. Refer to Figure 4.1 for installation details. Figure 4.1 Installation of Safety Fuse Covers Safety Cover Safety Cover P/N 248898700 P/N 102774 (GMT-X) (GMT-Y) Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 32 View Polarizing Keyway Matches Key on GMT-18/100A Bottom of Fuse Carrier Alarm Fuse (Replacement Fuseholder Assembly (P/N 117201) includes P/N 248610301) body & carrier, alarm fuse, and alarm fuse safety cover . Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 33 Push distribution device in firmly until fully seated in the distribution panel. Operate the replacement circuit breaker to the ON position. Verify no Circuit Breaker Alarms are active. Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 34: Circuit Card Replacement Procedures

    NOTE! When performing any step in these procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 35 -48 VDC Power System User Manual NGBB Figure 4.4 Circuit Card Locations, System with a List 7 Distribution Cabinet (Controller (Controller Extended Front Front Interface Board) Interface Board) (Controller Interface Board) (Controller Extended Interface Board) Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 36 System Interface (Controller Interface Board) Optional Manual Circuit Card Battery Disconnect Circuit Card (Controller Interface Board) Optional Manual Battery Disconnect Circuit Card Optional EIB (Controller Extended Interface Board) System Interface Circuit Card Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 37 Reinstall the top cover to the circuit card housing. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 38 Reinstall the top cover to the circuit card housing. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 39 Figure 4.6 System Interface Circuit Card and Optional Battery Disconnect Circuit Card Replacement in a List 27 Distribution Cabinet Top View System Interface Circuit Card Optional Manual J4 on System Interface Board Battery Disconnect Selects to power Controller Circuit Card from “Battery Power” or not. Battery Battery Shorting Jumper Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 40 Plug all connectors removed from the old circuit card into the same position on the replacement circuit card. DANGER! In the next step, external alarm wiring may be energized from an external source. DO NOT allow bare wire ends to contact any grounded or energized object. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 41 Repeat for each wire to be reconnected. Remove the grounding wrist strap. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 42 -48 VDC Power System User Manual NGBB Figure 4.7 IB2 (Controller Interface Board) Circuit Card Replacement (Controller Interface Board) IB2 Assembly (582137000 List 27 Distribution Cabinet) J3-J9: Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 43 NGBB Figure 4.8 EIB (Controller Extended Interface Board) Circuit Card Replacement (Controller Extended Interface Board) J5-J9 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. EIB Assembly (582137000 List 27 Distribution Cabinet) Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 44 Reconnect the load distribution, sub-system load distribution, and battery wiring to the circuit breaker/fuse positions on the distribution panel. Transfer the plug-in circuit breakers or fuses from the old distribution panel to the replacement distribution panel. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 45 Battery Disconnect Device Busbar Hardware System Load Distribution Device Busbar Hardware Rear Sub-System Load Distribution Device Components removed in Busbar Hardware illustration for clarity only. Distribution Panel Hardware Front Distribution Panel Hardware Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 46 Restarting the Power System Reconnect the AC and DC power sources to the power system. Start the power system. Refer to the separate Installation Instructions (IM582137000) for a startup procedure. Verify no alarms are active. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 47 Voltage Panel Only) System Load Distribution Busbar Hardware Alarm Wiring System Load Distribution Busbar Hardware Sub-System Load Rear Distribution Busbar Hardware (Dual Voltage Panel Only) Distribution Panel Hardware Distribution Panel Hardware Front Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 48 Restarting the Power System Reconnect the AC and DC power sources to the power system. Start the power system. Refer to the separate Installation Instructions (IM582137000) for a startup procedure. Verify no alarms are active. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 49 5/16" Belleville Lock Washer Disconnect 5/16" Hardened Flat Washer Contactor (4 places per contactor) Torque to 100 in-lbs. Apply electrical anti-oxidizing compound to busbar mating surfaces. Components removed in illustration for clarity only. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 50 Wire Wire Contactor styles vary Wire between manufacturer’s. Load Disconnect Contactor Orange Wire Orange Slate Wire Wire Slate Wire Blue/White Wire Blue Wire Blue Wire Blue/White Wire Contactor styles vary between manufacturer’s. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 51 5/16" Belleville Lock Washer Disconnect 5/16" Hardened Flat Washer Contactor (4 places) Torque to 100 in-lbs. Battery Disconnect Apply electrical anti-oxidizing Contactor compound to busbar mating surfaces. Components removed in illustration for clarity only. Rear Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 52 5/16" Belleville Lock Washer Disconnect 5/16" Hardened Flat Washer Contactor (4 places) Torque to 100 in-lbs. Battery Disconnect Apply electrical anti-oxidizing Contactor compound to busbar mating surfaces. Components removed in illustration for clarity only. Rear Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 53: Replacing An Spd (Surge Protection Device) (If Furnished)

    582137000 List 501 typically located in Row 1 of the power system distribution cabinet (-48 VDC bus) and in Row 2 of the power system distribution cabinet (-58 VDC bus). Verify there are no alarms being generated by the system. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 54 582137000 List 501 typically located in Row 1 of the power system distribution cabinet (-48 VDC bus) and in Row 2 of the power system distribution cabinet (-58 VDC bus). Verify there are no alarms being generated by the system. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 55 (-) (+) (-) (+) Alarm Contacts Terminals (Surge Protection Recommended Torque: 2.2 in-lbs. Device) Modules Front View SPDs Mounted 3-Position Alarm External to Terminal Block Power System SPD Side View -48VDC/Return -58VDC/Return Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 56 Vertiv™ NetSure™ 512 -48 VDC Power System User Manual NGBB This page intentionally left blank. Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 57 Vertiv™ NetSure™ 512 -48 VDC Power System User Manual NGBB Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/ Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 58 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2022 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

This manual is also suitable for:

582137000

Table of Contents