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Related Manuals for Intimus HDD Granulator
Summary of Contents for Intimus HDD Granulator
- Page 1 HDD Granulator Operating Instructions intimus International GmbH intimus International GmbH Bergheimer Straße 6 - 16 88677 Markdorf Germany Tel.: ++49 (0)7544 / 60-0 Fax.: ++49 (0)7544 / 60-248 e-mail: sales.de@intimus.com Before operating carefully read the Operating Instructions! 95860 3 10/20...
- Page 2 Storage Installation Preconditions Assembly of the shredder Checking the operating direction Installing / Changing the optional screen 7. Operating the HDD Granulator 8. Cleaning 9. Change of lubricants Gearbox Spur gears Bearings of cutting cylinders 10. Lubrication and service manual 11.
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Page 3: Important Safety Notes
HDD Granulator 1. Important safety notes These operating instructions contain information essential for safe and trouble-free machine operations. For this reason read it thoroughly before beginning machine operations! Persons which are younger than 16 years must not operate the machine. -
Page 4: Function Of The Machine
The drive and cutting unit are overload-protected by an electronic torque limitation with auto- reverse. 3. Technical data 400 V machine 230 V machine HDD Granulator 38/50 Type HDD Granulator 38/50 380 x 500 mm Cutting zone 380 x 500 mm... -
Page 5: Transportation And Storage
Attention: No warranty applies, if other than the released materials are shredded (even in small amounts)! In case of special application please contact Intimus to avoid the loss of warranty. 5. Transportation and storage Transportation or relocation The machine may only be transported with fork lift trucks or pallet trucks with sufficient lifting capacity as well as with other suitable lifting devices. -
Page 6: Installation
HDD Granulator 6. Installation 6.1 Preconditions 1. Place the shredder on stable and solid ground. For transportation use a forklift truck or pallet truck. For further information please refer to chapter "transportation". It is imperative, that the maximum permissible floor load is not exceeded, as the unit can reach a total weight of up to 1,090 kgs, depending on execution. - Page 7 HDD Granulator 7. Add oil to the oil-pan (B): There is a canister of oil supplied with the machine. This is used as emergency lubrication of the spur gears of the cutting block. First remove the sheet steel cover of the gearing section of the cutting block (A) by disassembling its two allen head bolts.
- Page 8 HDD Granulator 6.3 Checking the operating direction 1. Switch the main switch on (position "1") 2. Release the emergency stop button if pressed and operate the start-button. 3. Check the operating direction of the shredder. The rotation of the cooling fan of the main drive must comply with the arrow on the fan shroud.
- Page 9 HDD Granulator Alternatively you can use a crowbar (naildrawer / assembly lever), attach it between the foot of the screen and the chassis of the machine and pull the screen down. 5. Bring the fork down until the screen is completely free.
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Page 10: Operating The Machine
HDD Granulator 7. Operating the Machine Make sure that an empty collecting bin is in the chassis of the machine and that, if required for the actual shredding job, the appropriate screen is installed in the machine. Open the top cover and make sure, that no waste or unsuitable shredding material is put on the cutting shafts. - Page 11 HDD Granulator 7.2 Feeding in Batch Mode When operating the machine without a screen and with light shredding material like CD ´s, floppy disks, video cassettes and the like, it will provide for high throughput capacities and cope with larger quantities of shredding material. Open the top cover of the feed hopper with the handle, then feed a larger quantity of shredding material into the hopper in one go.
- Page 12 HDD Granulator 8. Cleaning The shredding unit must be cleaned once per week. Before cleaning make sure, that the main switch of the machine is switched off and is secured against switching on by e.g. a padlock. Wear protective gloves during the cleaning work to avoid injuries by sharp metal pieces that may stick between the cutters, combs and in the screen.
- Page 13 HDD Granulator 10. Lubricant and service manual servicing periods working steps recommended lubricants Every week or 40 working hours A synchronizing gears cutting unit greasing B bearings cutting unit greasing C cutting unit cleaning from magnetic waste D screen disassembly and cleaning...
- Page 14 HDD Granulator Lubricant recommendation kind of surroun- kin. vis- kind of lubricant ding cosity tempe- at 40°C rature °C (cST) mm²/s + 40 ARAL BP Energol SPARTAN MOBILGEAR SHELL Meropa 220 Degol BG 220 GR-XP-220 EP 220 Omala Öl 220...
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Page 15: Electrical Installation
HDD Granulator 11. Reference to product liability According to EC-Regulations, effective since January 1 , 1990, the manufacturer is only liable for his product, when all parts are originally supplied or are released by the manufacturer. Furtheron the parts have to be mounted and operated by a specialist. - Page 16 HDD Granulator Eaton "Easy 512" PLC Control for HDD Granulator Program Version V1.6 intimus International GmbH Bergheimer Straße 6 - 16 88677 Markdorf Germany Tel.: ++49 (0)7544 / 60-0 Fax.: ++49 (0)7544 / 60-248 e-mail: sales.de@intimus.com Before operating carefully read the Operating Instructions!
- Page 17 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 I. Description of control system and operation of the plant 1. Switch on the machine with the main switch, indicator lamp P0 “24V” displays that control voltage is available.
- Page 18 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 Control cabinet intimus International GmbH Bergheimer Strasse 6 - 16 88677 Markdorf Telefon 07544 / 600 Telefax 07544 / 60248 e-mail: sales.de@intimus.com...
- Page 19 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 II. Explanation of the program 1. Mode of operation of the current measurement at geared drive • At the measuring transformer B1 an AC voltage is generated, which is rectified in the electric rectifier A1 and smoothened by the capacitor C1.
- Page 20 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 power supply input key panel display interface to pc port or memory card output intimus International GmbH Bergheimer Strasse 6 - 16 88677 Markdorf Telefon 07544 / 600 Telefax 07544 / 60248 e-mail: sales.de@intimus.com...
- Page 21 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 2. Change of parameters at the "Easy" pilot relay The parameters in the Easy pilot relay are adjusted from the manufacturer to provide the optimal functionality of the system. If it should be necessary however, due to changed requirements, to change parameters please find a short guidance below.
- Page 22 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 3.0 List of the in- and outputs of A1/EASY 512-DC-RC version V1.6 IN-/OUTPUT DESCRIPTION machine start (S101) machine stop (S102) machine backwards (S30) time-deactivation on (S4) filling level hopper (B105) (option)
- Page 23 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 3.1 List of the parameters on EASY 512 default value default value FU-Option Para- description no screen with screen meter (7,5kW) Load detection is not active due to startup of the 0.35s...
- Page 24 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 3.2. Fault clearance Malfunction Reason Clearance Power is missing Check mains fuses. Lamp control voltage “24V” Fuse F9.1, F9.2 is Check fuse 9.1, 9.2, if necessary does not show...
- Page 25 HDD Granulator Eaton "Easy 512" PLC control / Program version V 1.6 3.3 Messages on the EASY display Message Meaning Remarks STOP MODE Machine is stopped PON = Power ON: PON ######h Working hours (main switch „on“) STRT######h STRT = Start:...
- Page 26 HDD Granulator 14. Certificate of CE – Conformity intimus International GmbH Bergheimer Strasse 6 - 16 88677 Markdorf Telefon 07544 / 600 Telefax 07544 / 60248 e-mail: sales.de@intimus.com...
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Page 27: Mechanical Spare Parts List
HDD Granulator 15. Mechanical Spare Parts List intimus International GmbH Bergheimer Strasse 6 - 16 88677 Markdorf Telefon 07544 / 600 Telefax 07544 / 60248 e-mail: sales.de@intimus.com 95860 3 10/20...