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No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr. Subject to alterations without notice...
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Before commencing the installation Disconnect the power supply of the device. Ensure that devices cannot be accidentally restarted. Verify isolation from the supply. Earth and short circuit. Cover or enclose neighboring units that are live. Follow the engineering instructions of the device concerned. Only suitably qualified personnel in accordance with EN 50 110-1/-2 (VDE 0 105 Part 100) may work on this device/system.
Table of Contents About this manual Documentation concept ..........................1-2 Description of symbols used ..........................1-3 General information............................1-4 1.3.1 Prescribed use ......................................1-4 1.3.2 Notes concerning planning /installation of this product ......................1-4 List of revisions ..............................1-5 BL20 Philosophy The basic concept ............................2-2 BL20 components ............................2-3 2.2.1 Gateways ........................................2-3 2.2.2...
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Digital input modules General ................................5-3 5.1.1 Module overview ....................................5-3 Digital input module, 2DI, 24 V DC, positive switching (sinking) ............. 5-4 5.2.1 Technical data ......................................5-5 5.2.2 Diagnostic and status messages ..............................5-5 5.2.3 Module parameters....................................5-6 5.2.4 Base modules ......................................
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5.9.4 Base modules ....................................... 5-33 5.9.5 Wiring diagrams ....................................5-34 5.10 Digital input module, BL20 Economy, 16DI, 24 V DC, positive switching (sinking)........ 5-35 5.10.1 Technical data....................................... 5-36 5.10.2 Diagnostic and status messages..............................5-36 5.10.3 Wiring diagrams....................................5-37 5.11 Digital input module, 32DI, 24 V DC, positive switching (sinking)............5-38 5.11.1 Technical data.......................................
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6.6.2 Diagnostic and status messages ..............................6-27 6.6.3 Module parameters (per channel) ..............................6-28 6.6.4 Base modules .......................................6-29 6.6.5 Wiring diagrams ....................................6-29 6.6.6 Measurement value representation..............................6-30 Analog input module, 2AI, thermocouple ....................6-33 6.7.1 Technical data ......................................6-34 6.7.2 Diagnostic and status messages ..............................6-35 6.7.3 Module parameters (per channel) ..............................6-36 6.7.4...
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7.3.1 Technical data....................................... 7-10 7.3.2 Diagnostic and status messages..............................7-11 7.3.3 Module parameters .................................... 7-11 7.3.4 Base modules ....................................... 7-11 7.3.5 Wiring diagrams ....................................7-12 Digital output module, 2DO, 2 A, positive switching (sourcing) ............. 7-13 7.4.1 Technical data....................................... 7-14 7.4.2 Diagnostic and status messages..............................
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8.1.3 Module overview ....................................8-3 Analog output module, 1AO, 0/4...20 mA ....................8-4 8.2.1 Technical data ......................................8-4 8.2.2 Diagnostic and status messages ..............................8-5 8.2.3 Module parameters....................................8-5 8.2.4 Base modules ......................................8-6 8.2.5 Wiring diagrams ..................................... 8-6 8.2.6 Measurement value representation..............................
About this manual Documentation concept........................2 Description of symbols used ......................3 General information......................... 4 1.3.1 Prescribed use .......................................4 1.3.2 Notes concerning planning /installation of this product ......................4 List of revisions ..........................5 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
About this manual Documentation concept This manual contains all information about the bus-independent I/O-modules for the modular TURCK IP20 I/O system BL20. The following chapters contain a short BL20 system description, exact descriptions of the I/O-modules’ functionality and their technical data as well as all general information concerning the whole system as for example mounting/dismounting, labeling etc.
Description of symbols used Description of symbols used Danger This sign can be found next to all notes that indicate a source of hazards. This can refer to danger to personnel or damage to the system (hardware and software) and to the facility. This sign means for the operator: work with extreme caution.
About this manual General information. Attention Please read this section carefully. Safety aspects cannot be left to chance when dealing with electrical equipment. 1.3.1 Prescribed use Danger The devices described in this manual must be used only in applications prescribed in this manual or in the respective technical descriptions, and only with certified components and devices from third party manufacturers.
List of revisions List of revisions In comparison to the previous manual edition, the following changes/ revisions have been made: Table 1-1: Chapter Subject/ changed List of revisions Description Chap. 13 BL20-Approvals for Zone 2/ Division → separate manual D301255 Note The publication of this manual renders all previous editions invalid.
BL20 Philosophy The basic concept..........................2 BL20 components..........................3 2.2.1 Gateways.............................. 3 – Gateways with integrated power supply ................... 3 – Gateways without power supply ...................... 3 2.2.2 Power distribution modules........................4 2.2.3 Electronics modules ..........................4 2.2.4 Base modules............................5 2.2.5 BL20 ECO.............................
BL20 Philosophy The basic concept BL20 is a modular I/O system for use in industrial automation. It connects the sensors and actuators in the field with the higher-level master. BL20 offers modules for practically all applications: Digital input and output modules Analog input and output modules Technology modules (counters, RS232 interface...) A complete BL20 station counts as one station on the bus and therefore occupies one fieldbus address...
BL20 components BL20 components For a detailed explanation of the individual BL20 components, please refer to chapter 2 and chapter 4. The "Appendix" to this manual contains (amongst others) a list of all BL20 components and the assignment of electronics modules to base modules. 2.2.1 Gateways The gateway connects the fieldbus to the I/O modules.
BL20 Philosophy 2.2.2 Power distribution modules The power supply for gateways and I/O modules is fed to the power distribution modules; therefore, it is not necessary to supply each individual module with a separate voltage. Figure 2-2: Power distribution module 2.2.3 Electronics modules Electronics modules contain the functions of the BL20 modules (power distribution modules, digital...
BL20 components Figure 2-4: Electronics module in block design 2.2.4 Base modules The field wiring is connected to the base modules. These are constructed as terminals in block and slice designs and are available in the following variations with either tension clamp or screw connections: 2- /3-wire (2-channel), 4-wire (2-channel) and 4x 2-/3-wire (4-channel).
BL20 Philosophy Figure 2-7: Base module in block design 2.2.5 BL20 ECO With the BL20 ECO modules the electronics and connection technology is integrated into a single housing. Thus, the selection of a base module is unnecessary. Within a station the ECO modules can be combined with the modules with separate electronics/connection technology, provided that the base modules feature tension spring connections.
BL20 components 2.2.6 End plate An end plate on the right-hand side physically completes the BL20 station. An end bracket mounted into the end plate ensures that the BL20 station remains secure on the mounting rail even when subjected to vibration. Figure 2-9: end Plate 2.2.7...
BL20 Philosophy 2.2.8 Jumpers Jumpers (QVRs) are used to bridge a connection level of a 4-wire base module. They can be used to connect potentials in relay modules (bridging the relay roots); thus considerably reducing the amount of wiring. Figure 2-11: Jumpers 2.2.9 Shield connection (gateway)
BL20 components 2.2.10 Marking material Labels: for labeling BL20 electronics modules. Markers: for colored identification of connection levels of BL20 base modules. Dekafix connector markers: for numbering the mounting slots on BL20 base modules. Figure 2-13: Marking material 2.2.11 Shield connection, 2-pole for analog modules The 2-pole shield connection can be used to connect signal-cable shielding to the base modules of analog input and output modules.
General technical Data of BL20 modules Introduction ............................2 Abbreviations ........................... 3 3.2.1 Module abbreviations ........................... 3 Station dimensions ........................... 6 3.3.1 Dimensions for electronics modules ....................6 3.3.2 Dimensions for base modules ......................6 3.3.3 Dimension drawings ..........................6 3.3.4 Dimensions of the BL20-ECO modules....................
The parameter and diagnosis information of the individual modules correspond to those determined in the bus configuration files (GSD- or EDS- files) which are described in the bus specific manuals for the BL20 gateways with PROFIBUS-DP (Turck Documentation-No.: English D300458), with DeviceNet (Turck Documentation-No.: English D300460).
Analog input module BL20-1AI-xxx Analog output module BL20-1AO-xxx Designation for base module in block design BL20-B3S-SBB Bridge connector: bridged connections on the BL20-S3T-SBB same connection level in a base module, for applying potentials Added to designation of base modules for those...
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General technical Data of BL20 modules Table 3-1: Abbr. Designation Example Module abbreviations Normally closed BL20-2DO-R-NC For connecting resistance thermometers with BL20-2AI-PT/NI-2/3 sensors Ni100 and NI1000 in 2- or 3-wire measurement type Normally open BL20-2DO-R-NO Positive switching BL20-2DI-24VDC-P Designation of the base module for Power BL20-P3T-SBB Feeding and Bus Refreshing modules PBDP...
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Abbreviations The following abbreviations are used in the technical data and wiring diagrams: Table 3-2: Abbr. Designation technical abbreviations Ground Active level current (with negative switching electronics modules) Electrical operating supply (field supply) High-level current Inactive level current (with negative switching electronics modules) Low-level current Current via the module bus Neutral conductor...
General technical Data of BL20 modules Station dimensions 3.3.1 Dimensions for electronics modules Dimensions in mm / inch (w x l x h) Slice design 12.6 x 74.1 x 55.4 / 0.49 x 2.92 x 2.18 Block design 100.8 x 74.1 x 55.4 / 3.97 x 2.92 x 2.18 3.3.2 Dimensions for base modules Dimensions in mm / inch (w x l x h)
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Station dimensions Figure 3-2: Rear view of complete BL20 module in slice design 12.6 / 0.49 Figure 3-3: Rear view of complete BL20 module in slice design 12.6 / 0.49 Figure 3-4: BL20 module in block design (top view) 100.8 / 3.97 Figure 3-5: Electronics module...
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General technical Data of BL20 modules Figure 3-6: Rear view of electronics module in slice design 12.6 / 0.49 Figure 3-7: Rear view of electronics module in block design 100.8 / 3.97 Figure 3-8: 154.5 / 6.08 Base module with 128.9 / 5.07 tension clamp 117.6 / 4.63...
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Station dimensions Figure 3-11: Top view of base module in block design Figure 3-12: Rear view of complete BL20 module in slice design 12.6 / 0.49 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
General technical data of a BL20 station General technical data of a BL20 station Note The auxiliary power supply must comply with the stipulations of SELV (Safety Extra Low Voltage) according to IEC 60364-4-41. Table 3-3: Supply voltage/ auxiliary voltage General technical Nominal value (provision for other modules) 24 V DC...
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General technical Data of BL20 modules Device with packaging, electrically tested printed-circuit board Electromagnetic compatibility (EMC) according to EN 50 082-2 (Industry) Static electricity according to EN 61 000-4-2 – Discharge through air (direct) 8 kV – Relay discharge (indirect) 4 kV Electromagnetic HF fields according to EN 61 10 V/m...
General technical data of a BL20 station 3.4.1 Approvals Table 3-4: Approvals Approvals 3.4.2 Technical data of base modules Table 3-5: BL20 BL20 Economy technical data for Protection class IP 20 IP 20 base modules Insulation stripping length 8 mm / 0.32 inch 8 mm / 0.32 inch Max.
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General technical Data of BL20 modules 3-14 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Power distribution modules Introduction ............................2 Abbreviations ........................... 3 4.2.1 Module abbreviations ........................... 3 Station dimensions ........................... 6 4.3.1 Dimensions for electronics modules ....................6 4.3.2 Dimensions for base modules ......................6 4.3.3 Dimension drawings ..........................6 4.3.4 Dimensions of the BL20-ECO modules....................10 General technical data of a BL20 station ..................
Power distribution modules Power Feeding modules Power Feeding modules distribute the required 24 V DC or 120/230 V AC field voltage to the I/O modules. They are necessary when groups of modules with different potentials are planned within a BL20 station, or if the rated supply voltage cannot be guaranteed. Power Feeding modules are potentially isolated from the adjoining power supply module and modules to the left side.
Power Feeding modules 4.1.2 Power Feeding module, 24 V DC, with diagnostics Figure 4-1: BL20-PF-24VDC-D Figure 4-2: Block diagram Logic Galvanic isolation of the Diagnostics U L EMC Filter V DC Supply (U L ) Technical data Table 4-1: Designation BL20-PF-24VDC-D Technical data Nominal voltage...
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Power distribution modules Diagnostic and status messages The diagnostic functions monitor the supply voltages (system and field supply) supplied by the user for undervoltage. The diagnostic functions indicate errors via the "DIA" LED and transmit the corresponding diagnostic information to the gateway.. Table 4-2: Display Meaning...
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Power Feeding modules Figure 4-4: Base module BL20-P4T-SBBC with tension clamp connection BL20-P3T-SBB BL20-P4T-SBBC with screw connection BL20-P3S-SBB BL20-P4S-SBBC Wiring diagrams Figure 4-5: Wiring diagram – 24 V DC Figure 4-6: Wiring diagram – 24 V DC D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Power distribution modules 4.1.3 Power Feeding module, 120/230 V AC, with diagnostics Figure 4-7: electronics module Figure 4-8: Block diagram Logic Galvanic isolation of the Diagnostics U L EMC Filter 120/230 V AC Supply (U L ) Technical data Table 4-3: Designation BL20-PF-120/230VAC-D Technical data...
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Power Feeding modules Diagnostic and status messages The diagnostic functions monitor the supply voltages (system and field supply) supplied by the user for undervoltage. The diagnostic functions indicate errors via the "DIA" LED and transmit the corresponding diagnostic information to the gateway.. Table 4-4: Display Meaning...
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Power distribution modules Figure 4-10: Base module BL20-P4T-SBBC with tension clamp connection BL20-P3T-SBB BL20-P4T-SBBC with screw connection BL20-P3S-SBB BL20-P4S-SBBC Wiring diagrams Figure 4-11: Wiring diagram Figure 4-12: Wiring diagram D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Bus Refreshing modules Bus Refreshing modules Bus Refreshing modules are used to distribute 5 V DC to the internal BL20 module bus, as well as to distribute a nominal voltage of 24 V DC (permissible range according to EN 61 131-2) to the various BL20 modules, when building up BL20 stations with gateways without integrated power supply.
Power distribution modules 4.2.2 Bus Refreshing module with diagnostics Figure 4-13: BL20-BR-24VDC-D Figure 4-14: Diagnostics Block diagram 5 V DC Logic 24 V DC Galvanic isolation of the diagnostics U L EMC Filter EMC Filter V DC Supply U sys V DC Supply U L Technical data...
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Bus Refreshing modules Diagnostic and status messages The diagnostic functions monitor the supply voltages (system and field supply) supplied by the user for undervoltage. They indicate errors via "DIA" LED and transmit corresponding diagnostic information to the gateway. Table 4-6: Display Meaning Remedy...
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Power distribution modules Base modules Figure 4-15: Base module BL20-P3T-SBB with gateway power supply Figure 4-16: Base module BL20-P4T-SBBC-B without gateway power supply Base modules with power supply to the gateway: with tension clamp connection BL20-P3T-SBB BL20-P4T-SBBC with screw connection BL20-P3S-SBB BL20-P4S-SBBC 4-12...
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Bus Refreshing modules Base modules without power supply to the gateway: with tension clamp connection BL20-P3T-SBB-B BL20-P4T-SBBC-B with screw connection: BL20-P3S-SBB-B BL20-P4S-SBBC-B Attention Only the modules BL20-P3x-SBB or BL20-P4x-SBBC (= first module to the right of the gateway) can be used to distribute power to the gateways. The base modules with or without power distribution to the gateways can be differentiated as follows: Figure 4-17: Assigning base...
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Power distribution modules Figure 4-19: 24 V DC Wiring diagram Module bus supply – – 24 V DC Field supply BL20-P4x-SBBC with gateway supply BL20-P4x-SBBC-B without gateway supply 4-14 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
General General Digital input modules (DI) detect electrical high- and low-level values through the base module connections and transmit the corresponding digital value to the gateway via the module bus. The module bus electronics of the digital input modules are galvanically isolated from the field level via an optocoupler.
Digital input module, 2DI, 24 V DC, positive switching (sinking) 5.2.1 Technical data Table 5-2: Designation BL20-2DI-24VDC-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 20 mA Nominal current from supply terminal I ≤...
Digital input module, 2DI, 24 V DC, negative switching (sourcing) 5.3.1 Technical data Table 5-4: Designation BL20-2DI-24VDC-N Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 20 mA Nominal current from supply terminal I ≤...
Digital input module, 2DI, 120/230 V AC 5.4.1 Technical data Table 5-6: Designation BL20-2DI-120/230VAC Technical data Number of channels Nominal voltage from supply terminal U 120/230 V AC ≤ 20 mA Nominal current from supply terminal I ≤ 28 mA Nominal current from module bus I Power loss of the module, typical <...
Digital input module, 4DI, 24 V DC, positive switching (sinking) 5.5.1 Technical data Table 5-8: Designation BL20-4DI-24VDC-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 40 mA Nominal current from supply terminal I ≤...
Digital input module, 4DI, 24 V DC, negative switching (sourcing) 5.6.1 Technical data Table 5-10: Designation BL20-4DI-24VDC-N Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 40 mA Nominal current from supply terminal I ≤...
Digital input module, 4DI, NAMUR 5.7.1 Technical data Table 5-12: Designation BL20-4DI-NAMUR Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 30 mA Nominal current from supply terminal I ≤ 40 mA Nominal current from module bus I (input) NAMUR ≥...
Digital input modules This module has the following diagnostic data: "Overcurr./short circuit sensor x" "Open circuit sensor x" 5.7.3 Module parameters Table 5-14: Parameter name Value Module Digital input x normal parameters AStandard inverted parameter value Input filter x deactivate activate Short-circuit monitoring x deactivate...
Digital input modules Digital input module, BL20 Economy, 8DI, 24 V DC, positive switching (sinking) Figure 5-35: BL20-E-8DI-24VDC-P Figure 5-36: Block diagram Logic GND(5 V DC) 5 V DC GND (24 V DC) Filter Filter Filter 24 V DC Field 9 10 5-28 D300717 1211 - BL20 I/O modules...
Digital input module, BL20 Economy, 8DI, 24 V DC, positive switching (sinking) 5.8.1 Technical data Table 5-15: Designation BL20-E-8DI-24VDC-P Technical data Number of channels AThe total current which is needed Nominal voltage from supply terminal U 24 V DC for every module is the sum of all Nominal current from supply terminal I 1,5 mA...
Digital input modules 5.9.1 Technical data Table 5-17: Designation BL20-16DI-24VDC-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 40 mA Nominal current from supply terminal I < 45 mA Nominal current from module bus I Power loss of the module, typical <...
Digital input modules 5.10.1 Technical data Table 5-19: Designation BL20-E-16DI-24VDC-P Technical data Number of channels AThe total current which is needed Nominal voltage from supply terminal U 24 V DC for every module is the sum of all Nominal current from supply terminal I 3 mA partial currents.
Digital input module, 32DI, 24 V DC, positive switching (sinking) 5.11.1 Technical data Table 5-21: Designation BL20-32DI-24VDC-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC < 30 mA Nominal current from supply terminal I <...
Digital input modules 5.11.2 Diagnostic and status messages Table 5-22: Display Meaning Remedy LED indicators Module bus communication Check if more than two adjoining failure electronics modules have been pulled. Check the power supply to the module bus. No error messages or –...
Analog input modules General.............................. 4 6.1.1 Shielding ............................... 4 6.1.2 Analog value representation ......................... 4 6.1.3 Module overview ..........................5 Analog input module, 1AI, 0/4...20 mA .................... 6 6.2.1 Technical data ............................7 6.2.2 Diagnostic and status messages......................7 6.2.3 Module parameters ..........................
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Analog input modules 6.6.5 Wiring diagrams ..........................29 6.6.6 Measurement value representation ....................30 – 16-bit-representation........................30 – 12-bit-representation (left-justified) ....................31 Analog input module, 2AI, thermocouple ..................33 6.7.1 Technical data ...........................34 – Basic errors and repeat accuracies....................35 6.7.2 Diagnostic and status messages......................35 6.7.3 Module parameters (per channel).......................36 6.7.4...
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6.10.8 Extended Range - value representation, 16-bit-representation ............80 6.10.9 Value representation process automation (NE 43), 16 bit representation .......... 81 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Analog input modules General Analog input modules (AI) detect standard electrical signals at the connections of the base modules, digitalize them and transmit the corresponding measurement values to the gateway via the internal module bus. The module bus electronics of the analog input modules are galvanically isolated from the field level via an optocoupler.
Analog input module, 1AI, 0/4...20 mA 6.2.1 Technical data Table 6-2: Designation BL20-1AI-I(0/4...20MA) Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 50 mA Nominal current from supply terminal I ≤ 41 mA Nominal current from module bus I Power loss of the module, typical <1 W Input current...
Analog input modules This module has the following diagnostic data: "Measurement value range error" Indicates an over- or undercurrent of 1 % of the set current range; whereby, undercurrents can only be recognized with those modules that have a set current range of 4 to 20 mA. Overcurrent:I (I >...
Analog input module, 1AI, 0/4...20 mA with tension clamp connection BL20-S3T-SBB BL20-S4T-SBBS with screw connection BL20-S3S-SBB BL20-S4S-SBBS 6.2.5 Wiring diagrams Figure 6-5: 2-wire sensor with sensor supply via base module BL20-S4x-SBBS Figure 6-6: 3-wire sensor with sensor supply via U/I+ base module BL20-S4x-SBBS Figure 6-7:...
Analog input modules Figure 6-8: 4-wire sensor with U/I + external sensor supply, base module U/I - BL20-S3x-SBB 6.2.6 Measurement value representation 16 bit value representation Current values from 0 to 20 mA The value range 0 mA to 20 mA is displayed as follows: 0000 to 7FFF...
Analog input module, 2AI, 0/4...20 mA Analog input module, 2AI, 0/4...20 mA Figure 6-9: BL20-2AI-I (0/4...20MA) Figure 6-10: Block diagram Logic Galvanic isolation 24 V DC A/D Converter Reference + Multiplexer R < 125 O Sensor power supply max. 250 mA Field 6-11 D300717 1211 - BL20 I/O modules...
Analog input modules 6.3.1 Technical data Table 6-5: Designation BL20-2AI-I(0/4...20MA) Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 12 mA Nominal current from supply terminal I ≤ 35 mA Nominal current from module bus I Power loss of the module, typical <...
Analog input module, 2AI, 0/4...20 mA This module has the following diagnostic data: "Measurement value range error" Indicates an over- or undercurrent of 1 % of the set current range; whereby, undercurrents can only be recognized with those modules that have a set current range of 4 to 20 mA. Overcurrent:I (I >...
Analog input modules Figure 6-12: Base module BL20-S4T-SBBS with tension clamp connection BL20-S3T-SBB BL20-S4T-SBBS with screw connection BL20-S3S-SBB BL20-S4S-SBBS 6.3.5 Wiring diagrams Figure 6-13: 2-wire sensors with sensor supply via base module BL20-S4x-SBBS Figure 6-14: 3-wire sensor with sensor supply via U/I+ U/I+ base module...
Analog input module, 2AI, 0/4...20 mA 6.3.6 Measurement value representation 16 bit value representation Current values from 0 to 20 mA The value range 0 mA to 20 mA is displayed as follows: 0000 to 7FFF (decimal: 0 to 32767) Current values from 4 to 20 mA The value range 4 mA to 20 mA...
Analog input module, 1AI, -10/0...+10 V DC 6.4.1 Technical data Table 6-8: Designation BL20-1AI-U(-10/0...+10V DC) Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 50 mA Nominal current from supply terminal I ≤ 41 mA Nominal current from module bus I Power loss of the module, typical <...
Analog input modules This module has the following diagnostic data: "Measurement value range error" Indicates an over- or undervoltage of 1% of the set voltage range. Overvoltage: (U > 10.1 V); Undervoltage: (U < -10.1 V) at -10 to +10 V (U <...
Analog input module, 1AI, -10/0...+10 V DC with tension clamp connection BL20-S3T-SBB BL20-S4T-SBBS with screw connection BL20-S3S-SBB BL20-S4S-SBBS 6.4.5 Wiring diagrams Figure 6-20: 2-wire sensor with sensor supply via base module BL20-S4x-SBBS Figure 6-21: 3-wire sensor with sensor supply via U/I+ base module BL20-S4x-SBBS...
Analog input modules Figure 6-23: 4-wire sensor with U/I + external sensor supply BL20-S3x-SBB U/I - 6.4.6 Measurement value representation 16-bit-representation: Voltage values from 0 to 10 V DC The value range 0 V DC to 10 V DC is displayed as follows: 0000 to 7FFF (decimal: 0 to 32767)
Analog input module, 2AI, -10/0...+10 V DC Analog input module, 2AI, -10/0...+10 V DC Figure 6-24: BL20-2AI-U (-10/0...+10VDC) Figure 6-25: Block diagram Logic Galvanic isolation 24 V DC A/D Converter Reference + Multiplexer 98.5 k Sensor power supply max. 250 mA Field 6-21 D300717 1211 - BL20 I/O modules...
Analog input modules 6.5.1 Technical data Table 6-11: Designation BL20-2AI-U(-10/0...+10V DC) Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤ 12 mA Nominal current from supply terminal I ≤ 35 mA Nominal current from module bus I Power loss of the module, typical <...
Analog input module, 2AI, -10/0...+10 V DC This module has the following diagnostic data: "Measurement value range error" Indicates an over- or undervoltage of 1% of the set voltage range. Overvoltage: (U > 10.1 V); Undervoltage: (U < -10.1 V) at -10 to +10 V (U <...
Analog input modules Figure 6-27: Base module BL20-S4T-SBBS with tension clamp connection BL20-S3T-SBB BL20-S4T-SBBS with screw connection BL20-S3S-SBB BL20-S4S-SBBS 6.5.5 Wiring diagrams Figure 6-28: 2-wire sensors with sensor supply via base module BL20-S4x-SBBS Figure 6-29: 3-wire sensor with sensor supply via U/I+ U/I+ base module...
Analog input module, 2AI, -10/0...+10 V DC 6.5.6 Measurement value representation 16-bit-representation: Voltage values from 0 to 10 V DC The value range 0 V DC to 10 V DC is displayed as follows: 0000 to 7FFF (decimal: 0 to 32767) Voltage values from -10 to 10 V DC The value range -10 V to -3.052 10...
Analog input module, 2AI, Pt-/Ni-sensors 6.6.1 Technical data Table 6-14: Designation BL20-2AI-PT/NI-2/3 Technical data Number of channels Nominal voltage from supply terminal U 24 V DC < 30 mA Nominal current from supply terminal I ≤ 45 mA Nominal current from module bus I Power loss of the module, typical <...
Analog input modules This module has the following diagnostic data: "Measurement value range error" Underflow diagnostic in the temperature measurement range only → Threshold: 1 % of positive measurement range end value "Open circuit" "Short-circuit" (only with temperature measurements) → Threshold: 5 Ω...
Analog input module, 2AI, Pt-/Ni-sensors 6.6.4 Base modules Figure 6-33: Base module BL20-S3T-SBB (only 2-wire measurement possible) Figure 6-34: Base module BL20-S4T-SBBS with tension clamp connection BL20-S3T-SBB BL20-S4T-SBBS with screw connection BL20-S3S-SBB BL20-S4S-SBBS 6.6.5 Wiring diagrams Figure 6-35: 2-wire measurement: Wiring diagram BL20-S3x-SBB 6-29...
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Analog input modules Figure 6-36: 3-wire measurement: Wiring diagram BL20-S4x-SBBS 6.6.6 Measurement value representation 16-bit-representation For the parameterization "PT100, -200...850°C" "NI100, -60...250°C" "PT200, -200...850°C" "PT500, -200...850°C" "PT1000, -200...850°C" "NI1000, -60...250°C" The value range -200 °C to -0.1°C is displayed as follows: F830 to FFFF (decimal: -2000 to -1)
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Analog input module, 2AI, Pt-/Ni-sensors For representation of resistance values only positive numbers (hexadecimal/binary) are used. The positive values can easily be converted into decimal ones. The value range 0 to 100 Ω; 0 to 200 Ω; 0 to 200 Ω; 0 to 1000 Ω is displayed as follows: 0000 to 7FFF...
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Analog input modules Note A detailed description of the measurement value representation for the analog input modules in 16 or 12 bit can be found in the Appendix, page 14-2. 6-32 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Analog input module, 2AI, thermocouple Analog input module, 2AI, thermocouple Figure 6-37: BL20-2AI- THERMO-PI Figure 6-38: Block diagram Logic Galvanic isolation 24 V DC D/A Converter Reference Channel selection Base terminal Field 6-33 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
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Analog input modules 6.7.1 Technical data Table 6-17: Designation BL20-2AI-THERMO-PI Technical data Number of channels Nominal voltage from supply terminal U 24 V DC < 30 mA Nominal current from supply terminal I ≤ 45 mA Nominal current from module bus I Power loss of the module, typical <...
Analog input module, 2AI, thermocouple Basic errors and repeat accuracies Thermocouple Temp. range/ °C Basic error at 23°C / % of Repeat Error due to cold positive end value accuracy/ % of junction positive end value compensation/ % of positive end value Type B 100...1820 0.05...
Analog input modules This module has the following diagnostic data per channel: "Measurement value range error" → Threshold: 1 % of positive measurement range end value "Open circuit" (only with temperature measurements) "No Pt1000-sensor found": - the Pt1000-sensor for the respective channel in the base module is defective →...
Analog input modules 6.7.6 Measurement value representation 16-bit-representation For the parameterization "Type K, -270...1370°C" "Type B, +100...1820°C" "Type E, -270...1000°C" "Type J, -210...1200°C" "Type N, -270...1300°C" "Type R, -50...1760°C" "Type S, -50...1540°C" "Type T, -270...400°C" The value range -270 °C to -0.1°C is displayed as follows: F574 to FFFF...
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Analog input module, 2AI, thermocouple The value range -50 mV to -0.024mV; -100 mV to -0.049mV; -500 mV to -0.244mV; -1000 mV to -0.489mV; is displayed as follows: 800(0) to FFF(0) (decimal: -2048 to -1) The value range 0 mV to 50 mV; 0 mV to 100 mV;...
Analog input modules Analog input module, 4AI, voltage/ current Figure 6-41: BL20-4AI-U/I Figure 6-42: Block diagram logic galvanic isolation 24 V DC A/D converter Reference + multiplexer R < 62 O in current mode R > 98,5 kO in voltage mode field 6.8.1 Technical data...
Analog input module, 4AI, voltage/ current Input current (maximum - an "measurement 50 mA value range error" is shown if the current is ≤ 20.2 mA) Cutoff frequency f 20 Hz Input signal (voltage mode) Input resistance (burden) > 98.5 kΩ Input voltage (range which can be evaluated by -10 to 10 V DC the A/D-converter)
Analog input modules This module has the following diagnostic data: "Measurement value range error" Indicates an over- or undercurrent of 1 % of the set current range; whereby, undercurrents can only be recognized with those modules that have a set current range of 4 to 20 mA. Overcurrent:I (I >...
Analog input module, 4AI, voltage/ current 6.8.4 Base modules Figure 6-43: Base module BL20-S6T-SBCSBC with tension clamp connection BL20-S6T-SBCSBC with screw connection BL20-S6S-SBCSBC 6.8.5 Wiring diagrams Figure 6-44: Channel 1 Channel 2 2-wire sensors U L or U L or ...
Analog input module, 4AI, voltage/ current 12 bit value representation (left-justified) Current values from 0 to 20 mA The value range 0 mA to 20 mA is displayed as follows: 000(0) to FFF(0) (decimal: 0 to 4095) Current values from 4 to 20 mA The value range 4 mA to 20 mA is displayed as follows:...
Analog input modules Analog input module, 8AI voltage/current and 4 Pt/Ni The analog input module is used to connect 8 analog signals. Each channel can be parameterized in different current or respectively voltage ranges. Additionally, 2 analog channels at a time can be combined to a Pt-/Ni- or R-input with 2- or 3-wire technology (see picture Connection options,...
Analog input module, 8AI voltage/current and 4 Pt/Ni 6.9.1 Technical data Table 6-23: Designation BL20-E-8AI-U/I-4PT/NI Technical data Number of channels 8 (U/I) /4 (Pt/Ni/R) Nominal voltage from supply terminal U 24 V DC (18 VDC to 30 VDC) Nominal current from supply terminal I typ.
Analog input modules Basic error (nominal range at 23 °C) 0.2 % (Ni1000,. Ni1000TK5000), 0.35% (Ni100) Temperature coefficient 200 ppm/ °C 0 ... 250 Ω, 0 ... 400 Ω, 0 ... 800 Ω, 0 ... 2000 Ω, – R (resistance measurement) 0 ...
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Analog input module, 8AI voltage/current and 4 Pt/Ni The module has the following diagnostic messages available per channel: Measurement value range error "Out of Range" Indicates an exceed or undercut of the value ranges. – Limit values according to parameterization, page 6-52 The permissible measurement value limits are exceeded, it is thus possible that no valid measurement value can be detected.
Analog input modules Note In the current measurement ranges , the module switches automatically to the voltage measurement after 300 ms if I > 40.0 mA. For the 300 ms, a current of max. 500 mA is accepted. After this, a periodical switching to current measurement is done. If the current falls again to the permissible range, the module switches permanently back to current measurement.
Analog input modules Note Open inputs or unused channels should not be parameterized in the operation mode PT/NI or R because this parameterization can cause marginal measurement errors in adjacent channels. Process input data For input-parameterization as Pt-/Ni-or R, the measurement value can be found in the channel with the lower number of the used channels (K1, K3, K5, K7).
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Analog input module, 8AI voltage/current and 4 Pt/Ni 0...10 V unipolar diagnostic message dec. hex. voltage value U = (dec. value × 3.052 × 10 if ↑DIA > 10.1000 V 32767 7FFF ≤ 10.0500 V if ↓ DIA 32767 7FFF 10.0000 V nominal range 32767...
Analog input modules 12-bit-representation (left-justified) Note In the values representation "12-bit-representation (left-justified)", the diagnostic data are transmitted with bits 0 to 3 of the channel’s process data. -10...10 V bipolar diagnostic message dec. hex. voltage value U = (dec. value / 16 × 4.885 × 10 if ↑DIA >...
Analog input module, 8AI voltage/current and 4 Pt/Ni 0...20 mA unipolar diagnostic message dec. hex. current value I = (dec. value / 16 × 4.884 × 10 ) mA ≥ 20.0000 mA 4095 × 16 FFF× 19.9951 mA 4094 × 16 FFE×...
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Analog input modules -10...10 V bipolar diagnostic message dec. hex. voltage value U = (dec. value × 3.617 × 10 10.000000 V 27648 6C00 5.0000 V 13824 3600 0.0003617 V 0001 nominal 0.000000 V 0000 range -0.0003617 V FFFF -5.000000 V -13824 CA00 -10.000000V...
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Analog input module, 8AI voltage/current and 4 Pt/Ni 0...20 mA bipolar diagnostic message dec. hex. current value I = (dec. value × 7.234 × 10 ) mA ≥ 23.70298 mA 32767 7FFF overflow ≥ 23.51852 mA if ↑DIA 32512 7F00 23.517795 mA 32511 7EFF...
Analog input modules 12-bit-representation The representation of the 12 bit values corresponds to that of the 16 bit values. Only bits 0 to 3 are set to "0". Diagnostic data are not mapped to the process data. -10...10 V bipolar diagnostic message dec.
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Analog input module, 8AI voltage/current and 4 Pt/Ni 0...20 mA bipolar diagnostic message dec. hex. current value I = (dec. value / 16 × 0.01157) mA ≥ 23.6921 mA 2047 × 16 7FF0 overflow ≥ 23.51852 mA if ↑DIA 2032 × 16 7F00 23.5069 mA 2031 ×...
Analog input modules 6.9.7 Value representation for process automation (NE43) for voltage/current 16-bit-representation The hexadecimal value transmitted by the module has to be interpreted as decimal value, which corresponds, if multiplied with a defined factor, to the analog value. -10...10 V bipolar diagnostic message dec.
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Analog input module, 8AI voltage/current and 4 Pt/Ni 0...20 mA unipolar diagnostic message dec. hex. current value I = (dec. value × 0.001) mA ≥ 22.000 mA if ↑DIA OUFL 22000 55F0 ≤ 21.999 mA if ↓ DIA overflow OUFL 21999 55EF 21.001 mA...
Analog input modules 12-bit-representation (left-justified) The "12-bit-representation (left-justified)" in process automation corresponds to the 16-bit- representation in which the lower 4 bits of the analog value are overwritten with diagnostic data. -10...10 V bipolar diagnostic message dec. hex. voltage value U = (dec.
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Analog input module, 8AI voltage/current and 4 Pt/Ni 0...20 mA unipolar diagnostic message dec. hex. current value I = (dec. value / 16 × 0.001) mA ≥ 22.000 mA if ↑DIA OUFL 22000 55F0 ≤ 21.984 mA if ↓ DIA overflow OUFL 21984...
Analog input modules 6.9.8 Standard value representation for Pt-/ Ni- and resistance measurement Wire break and short circuit diagnostic in Pt-/Ni-measurement Wire break (WB) if resistance = end value of measurement range Short circuit (SC) resistance = loop resistance < 5 Ω 16-bit-representation Measurement range, Pt -200...850 °C transmitted value...
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Analog input module, 8AI voltage/current and 4 Pt/Ni Measurement range, Ni -60...250 °C transmitted value Ni100, Ni1000, Ni100TK5000 dec. hex. temperature T = (dec. value × 0.1) °C ≥ 252.50 °C if ↑DIA 101.0 % 2500 09C4 ≤ 251.20 °C if ↓...
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Analog input modules Measurement range, R transmitted value 0...400 Ω dec. hex. = (dec. value × 0.012207) Ω resistance R ≥ 404.0 Ω if ↑DIA 101.0 % 32767 7FFF ≤ 402.0 Ω if ↓ DIA 100.5 % 32767 7FFF 400.0 Ω 100.0 % 32767 7FFF...
Analog input module, 8AI voltage/current and 4 Pt/Ni Measurement range, R transmitted value 0...4000 Ω dec. hex. = (dec. value × 0.12207) Ω resistance R ≥ 4040.0 Ω if ↑DIA 101.0 % 32767 7FFF ≤ 4020.0 Ω if ↓ DIA 100.5 % 32767 7FFF...
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Analog input modules Measurement range, Ni -60...250 °C transmitted value Ni100, Ni1000, Ni100TK5000 dec. hex. temperature T = (dec. value / 16 × 0.5) °C ≥ 252.50 °C if ↑DIA 101.0 % 500 × 16 1F4x ≤ 251.20 °C if ↓ DIA 100.5 % 500 ×...
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Analog input module, 8AI voltage/current and 4 Pt/Ni Measurement range, R transmitted value 0...400 Ω dec. hex. = (dec. value / 16 × 0.09768) Ω resistance R ≥ 404.0 Ω if ↑DIA 101.0 % 4095 × 16 FFF× ≤ 402.0 Ω if ↓...
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Analog input modules Measured value, R transmitted value 0...4000 Ω dec. hex. = (dec. value / 16 × 0.9768) Ω resistance R ≥ 4040.00 Ω if ↑DIA 101.0 % 4095 × 16 FFF× ≤ 4020.00 Ω if ↓ DIA 100.5 % 4095 ×...
Analog input module, 2AI current, HART® 6.10 Analog input module, 2AI current, HART® This analog input module provides 2 HART®-inputs for current measurement. The two channels of the module are galvanically isolated. Additionally, the modules provides galvanic isolation between field level and module bus connection. Note For PROFIBUS: The BL20-2AOH-I can only be used with the BL20-DPV1-gateways (BL20-GW-DPV1, BL20-E-...
Analog input modules 6.10.1 Technical data Table 6-26: Designation BL20-2AIH-I Technical data Number of channels Nominal voltage from supply terminal U 24 V DC (18 V DC to 30 V DC) Nominal current from supply terminal I typ. 35 mA (without measured signal) <...
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Analog input module, 2AI current, HART® Table 6-27: Display Meaning Remedy LED-displays 11/21 Wire break/ short flashing, circuit (if 0.5 Hz parameterized as diagnostic) Invalid value see diagnostics Invalid value Red, 4 Hz Hardware-error Please change the module. both LEDs alternating Channel ok 1H/ 2H...
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Analog input modules The module provides the following diagnostic messages per channel: Byte Channel 1 HART® hardware invalid HART® short wire comm. underflow overflow error param. status error circuit break error Channel 2 HART® hardware invalid HART® short wire comm. underflow overflow error...
Analog input module, 2AI current, HART® HW Error – Shows common errors of the module hardware. The return analog value in case of an error is "0". Note If an error message from the sensor occurs, the HART®-status is set to "1". 6.10.3 Module parameters (per channel) The module has 8 bytes of parameters available (2 per channel and 1 per HART®-variable).
Analog input modules 6.10.6 Process input data Channel Byte Input value for channel 1 Input value for channel 2 Variable Parameterizable HART®-variable A without unit Parameterizable HART®-variable AB without unit Parameterizable HART®-variable C without unit Parameterizable HART®-variable D without unit Representation of HART®-variables without unit according to ANSI/IEEE 754-1985 "Standard for Binary Floating-Point Arithmetic for microprocessor systems".
Analog input module, 2AI current, HART® 6.10.7 Standard value representation, 16 Bit Integer 0 ... 20 mA unipolar diagnostic message dec. hex. current value I = (dec. value × 6.104 × 10 ) mA if ↑DIA approx. 22 mA short-circuit 32767 7FFF >...
Analog input modules 6.10.8 Extended Range - value representation, 16-bit-representation 0...20 mA bipolar diagnostic message dec. hex. current value I = (dec. value × 7.234 × 10 ) mA ≥ 23.70298 mA 32767 7FFF overflow ≥ 23.51852 mA if ↑DIA 32512 7F00 23.517795 mA...
Analog input module, 2AI current, HART® 6.10.9 Value representation process automation (NE 43), 16 bit representation The hexadecimal value transmitted by the module has to be interpreted as decimal value, which corresponds, if multiplied with a defined factor, to the analog value. 0 ...
General General Digital output modules (DO) receive output values from the gateway via the internal module bus. The modules convert these values and transmit the corresponding high or low level signals for each channel to the field level via the base modules. The outputs are rated according to EN 61 131-2 Type 2.
Digital output modules 7.2.1 Technical data Table 7-2: Designation BL20-2DO-24VDC-0.5A-P Technical data Number of channels Nominal voltage from 24 V DC supply terminal U Nominal current from supply terminal I 20 mA (when load current = 0) ≤ 32 mA Nominal current from module bus I Power loss of the module, typical <...
Digital output module, 2DO, 0.5 A, positive switching (sourcing) 7.2.2 Diagnostic and status messages Table 7-3: Display Meaning Remedy LED indicators Red, Diagnostics pending flashing, 0.5 Hz Module bus Check if more than two adjoining communication failure electronics modules have been pulled. Check the power supply to the module bus.
Digital output modules 7.3.1 Technical data Table 7-4: Designation BL20-2DO-24VDC-0.5A-N Technical data Number of channels Nominal voltage from supply terminal U 24 V DC Nominal current from supply terminal I 20 mA (when load current = 0) ≤ 32 mA Nominal current from module bus I Power loss of the module, typical <...
Digital output module, 2DO, 0.5 A, negative switching (sinking) 7.3.2 Diagnostic and status messages Table 7-5: Display Meaning Remedy LED indicators Red, Diagnostics pending flashing, 0.5 Hz Module bus Check if more than two adjoining communication failure electronics modules have been pulled. Check the power supply to the module bus.
Digital output module, 2DO, 2 A, positive switching (sourcing) Digital output module, 2DO, 2 A, positive switching (sourcing) Figure 7-13: BL20-2DO- 24VDC-2A-P Figure 7-14: Block diagram Logic Galvanic isolation 24 V DC Driver Driver 24V 2 A P 24V 2 A P Field 7-13 D300717 1211 - BL20 I/O modules...
Digital output modules 7.4.1 Technical data Table 7-6: Designation BL20-2DO-24VDC-2A-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC Nominal current from supply terminal I 50 mA (when load current = 0) ≤ 33 mA Nominal current from module bus I Power loss of the module, typical <...
Digital output module, 2DO, 2 A, positive switching (sourcing) 7.4.2 Diagnostic and status messages Table 7-7: Display Meaning Remedy LED indicators Red, Diagnostics pending flashing, 0.5 Hz Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus.
Digital output module, 4DO, 0.5 A, positive switching (sourcing) Digital output module, 4DO, 0.5 A, positive switching (sourcing) Figure 7-19: BL20-4DO- 24VDC-0.5A-P Figure 7-20: Block diagram Logic Galvanic isolation Driver Driver Driver Driver 24 V DC 24V 0.5 A 24V 0.5 A 24V 0.5 A 24V 0.5 A Field...
Digital output modules 7.5.1 Technical data Table 7-8: Designation BL20-4DO-24VDC-0.5A-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC Nominal current from supply terminal I < 25 mA (when load current = 0) ≤ 30 mA Nominal current from module bus I Power loss of the module, typical <...
Digital output module, 4DO, 0.5 A, positive switching (sourcing) 7.5.2 Diagnostic and status messages Table 7-9: Display Meaning Remedy LED indicators Red, Diagnostics pending flashing, 0.5 Hz Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus.
Digital output modules 7.6.1 Technical data Table 7-10: Designation BL20-E-8DO-24VDC-0.5A-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC AThe total current needed for every Nominal current from supply terminal I < 10 mA module is the sum of all partial Nominal current from module bus I <...
Digital output module, BL20 Economy, 8DO, 0,5 A, positive switching (sourcing) 7.6.2 Diagnostic and status messages Table 7-11: Display Meaning Remedy LED indicators Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus. No error messages or –...
Digital output modules Digital output module, 16DO, 0,5 A, positive switching (sourcing) Figure 7-28: BL20-16DO- 24VDC-0.5A-P Figure 7-29: Block diagram Logic Galvanic isolation 24 V DC Driver Driver Driver Driver 4 x 24 V 4 x 24 V 4 x 24 V 4 x 24 V 0.5 A P 0.5 A P...
Digital output module, 16DO, 0,5 A, positive switching (sourcing) 7.7.1 Technical data Table 7-12: Designation BL20-16DO-24VDC-0.5A-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC Nominal current from supply terminal I < 30 mA Nominal current from module bus I <...
Digital output modules 7.7.2 Diagnostic and status messages Table 7-13: Display Meaning Remedy LED indicators Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus. No error messages or –...
Digital output modules Digital output module, BL20 Economy, 16DO, 0,5 A, positive switching (sourcing) Figure 7-32: BL20-E-16DO- 24VDC-0.5A-P Figure 7-33: Block diagram 16 x Logic GND (5 V DC) 5 V DC (24 V DC) Driver 1 Driver 15 Driver 16 24 V 0.5 A 24 V 0.5 A 24 V 0.5 A...
Digital output module, BL20 Economy, 16DO, 0,5 A, positive switching (sourcing) 7.8.1 Technical data Table 7-14: Designation BL20-E-16DO-24VDC-0.5A-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC AThe total current needed for every Nominal current from supply terminal I <...
Digital output modules 7.8.2 Diagnostic and status messages Table 7-15: Display Meaning Remedy LED indicators Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus. No error messages or –...
Digital output module, 32DO, 0,5 A, positive switching (sourcing) Digital output module, 32DO, 0,5 A, positive switching (sourcing) Figure 7-35: BL20-32DO- 24VDC-0.5A-P Figure 7-36: Block diagram Logik Galvanische Trennung 24 V DC Treiber Treiber Treiber 4 x 24 V 4 x 24 V 4 x 24 V 0,5 A P 0,5 A P...
Digital output modules 7.9.1 Technical data Table 7-16: Designation BL20-32DO-24VDC-0.5A-P Technical data Number of channels Nominal voltage from supply terminal U 24 V DC Nominal current from supply terminal I < 50 mA Nominal current from module bus I 30 mA Power loss of the module, typical <...
Digital output module, 32DO, 0,5 A, positive switching (sourcing) 7.9.2 Diagnostic and status messages Table 7-17: Display Meaning Remedy LED indicators Module bus Check if more than two adjoining communication failure electronics modules have been pulled. Check the power supply to the module bus. Red, Short-circuit at at least Eliminate the cause for the short-circuit.
Digital output modules 7.10.1 Technical data Table 7-18: Designation BL20-2DO-120/230VAC-0.5A Technical data Number of channels Channel design Voltage zero switching Triac Nominal voltage from supply terminal U 120 to 230 V AC Nominal current from supply terminal I < 20 mA (at load current = 0 mA) Nominal current from module bus I <...
Digital output module, 2DO, 0.5A, 120/230 VAC The switching element is a non short-circuit protected Triac with integral suppressor, which switches off and on the load during a voltage zero. Danger Switch off the outputs before you insert or remove the module! 7.10.2 Diagnostic and status messages Table 7-19: Display...
Analog output modules General.............................. 3 8.1.1 Resolution of analog value representations ..................3 8.1.2 Shielding ............................... 3 8.1.3 Module overview ..........................3 Analog output module, 1AO, 0/4...20 mA ..................4 8.2.1 Technical data ............................. 4 8.2.2 Diagnostic and status messages......................5 8.2.3 Module parameters ..........................
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Analog output modules ®..........................30 Analog output module, 2AO current, HART 8.6.1 Technical data ............................31 8.6.2 Diagnostic and status messages......................32 8.6.3 Module parameters (per channel).......................34 8.6.4 Base module............................37 8.6.5 Wiring diagram............................37 8.6.6 Process input data..........................38 8.6.7 Process output data ...........................38 8.6.8 Standard value representation, 16-bit-representation) ..............38 8.6.9...
General General Analog output modules (AO) receive output values from the gateway via the internal module bus. The modules convert these values and transmit the corresponding signals for each channel to the field level via the base modules. The module bus electronics of the analog input modules are galvanically isolated from the field level via an optocoupler, and provide reverse polarity protection.
Analog output modules Analog output module, 1AO, 0/4...20 mA Figure 8-1: BL20-1AO-I (0/4...20MA) Figure 8-2: Block diagram Logic Galvanic isolation 24 V DC D/A Converter Reference Field 8.2.1 Technical data Table 8-2: Designation BL20-1AO-I(0/4...20MA) Technical data Number of channels Nominal voltage from supply terminal U 24 V DC ≤...
Analog output module, 1AO, 0/4...20 mA Settling time (maximum) Resistive load 0.1 ms Inductive load 0.5 ms Capacitive load 0.5 ms Measurement value representation 16 Bit signed integer / 12 Bit full range left- justified Note Negative values are automatically displayed as 0 mA or 4 mA, depending on the configured measurement range.
Analog output modules 8.2.4 Base modules Figure 8-3: Base module BL20-S3T-SBB with tension clamp connection BL20-S3T-SBB with screw connection BL20-S3S-SBB 8.2.5 Wiring diagrams Figure 8-4: Wiring diagram BL20-S3x-SBB – 8.2.6 Measurement value representation 16-bit-representation: Current values from 0 to 20 mA The value range 0 mA to 20 mA is displayed as follows:...
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Analog output module, 1AO, 0/4...20 mA The value range 0 mA to 20 mA is displayed as follows: 000(0) to FFF(0) (decimal: 0 to 4095) Current values from 4 to 20 mA The value range 4 mA to 20 mA is displayed as follows: 000(0) to FFF(0)
Analog output modules Analog output module, 2AO, 0/4...20 mA Figure 8-5: BL20-2AO-I (0/4...20MA) Figure 8-6: Block diagram Logic Galvanic isolation 24 V DC D/A Converter D/A Converter Field 8.3.1 Technical data Table 8-5: Designation BL20-2AO-I(0/4...20MA) Technical data Number of channels Nominal voltage from supply terminal U 24 V DC <...
Analog output module, 2AO, 0/4...20 mA 2 ms (at 450 Ω) Settling time (maximum) Measurement value representation 16 Bit Signed Integer / 12 Bit Full Range left-justified Note Negative values are automatically displayed as 0 mA or 4 mA, depending on the configured measurement range. 8.3.2 Diagnostic and status messages Table 8-6:...
Analog output modules 8.3.4 Base modules Figure 8-7: Base module BL20-S3T-SBB with tension clamp connection BL20-S3T-SBB with screw connection BL20-S3S-SBB 8.3.5 Wiring diagrams Figure 8-8: Wiring diagram BL20-S3x-SBB – – 8.3.6 Measurement value representation 16-bit-representation: Current values from 0 to 20 mA The value range 0 mA to 20 mA is displayed as follows:...
Analog output module, 2AO, 0/4...20 mA 12-bit-representation (left-justified) Current values from 0 to 20 mA The value range 0 mA to 20 mA is displayed as follows: 000(0) to FFF(0) (decimal: 0 to 4095) Current values from 4 to 20 mA The value range 4 mA to 20 mA is displayed as follows:...
Analog output modules Analog output module, 2AO, -10/0...+10 V DC Figure 8-9: BL20-2AO-U (-10/0...+10VDC) Figure 8-10: Block diagram Logic Galvanic isolation Reference 24 V DC D/A Converter Range switch 0 to 10/-10 to +10 V DC Field 8-12 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Analog output module, 2AO, -10/0...+10 V DC 8.4.1 Technical data Table 8-8: Designation BL20-2AO-U(-10/0...+10VDC) Technical data Number of channels Nominal voltage from supply terminal U 24 V DC < 50 mA Nominal current from supply terminal I < 43 mA Nominal current from module bus I Power loss of the module, typical <1 W...
Analog output modules 8.4.2 Diagnostic and status messages Table 8-9: Display Meaning Remedy LED indicators Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus. No error messages or –...
Analog output module, 2AO, -10/0...+10 V DC 8.4.5 Wiring diagrams Figure 8-12: Wiring diagram BL20-S3x-SBB – – 8.4.6 Measurement value representation 16-bit-representation Voltage values from 0 to 10 V DC The value range 0 V to 10 V is displayed as follows: 0000 to 7FFF (decimal: 0 to 32767)
Analog output modules Analog output module, 4AO, voltage/ current, Economy This 4-channel analog output module provides 4 analog outputs for voltage or current. The function-setting is carried out via channel-oriented parameters. The module provides electrical isolation between the field and the module bus connection. Figure 8-13: BL20-E-4AO-U/I Figure 8-14:...
Analog output module, 4AO, voltage/ current, Economy 8.5.1 Technical data Table 8-11: Designation BL20-E-4AO-U/I Technical data Number of channels 4 (U/I) Nominal voltage from supply terminal U 24 V DC (18 to 30 V DC) Nominal current from supply terminal I without signal output <...
Analog output modules 8.5.2 Diagnostic and status messages Table 8-12: Display Meaning Remedy LED indicators Red, Diagnostics pending flashing, 0.5 Hz Module bus Check if more than two adjoining electronics communication failure or modules have been pulled. field voltage U Check the field voltage U connected No error messages or...
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Analog output module, 4AO, voltage/ current, Economy Table 8-13: Parameter Settings Module parameters Adefault- Operation mode Kx – voltage -10...10 V DC Standard settings – voltage 0...10 V DC Standard Bvalues according – voltage -10...10 V DC PA (NE 43) to paramete- –...
Analog output module, 4AO, voltage/ current, Economy Note Each channel can be parameterized separately for voltage or current output. Output terminals which are not in use, have to be left unconnected. 8.5.5 Standard value representation 16-bit-representation dec. hex. bipolar -10...10 V dec.
Analog output modules 8.5.6 Extended Range - value representation for voltage/current 16-bit-representation dec. hex. bipolar -10...10 V dec. value= 2764.8 [1/V] × voltage value [V] 118.515 % 32767 7FFF 11.851 V ON at 118.461 % 32752 7FF0 7F00 11.846 V to 7FFF 117.593 % 32512...
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Analog output module, 4AO, voltage/ current, Economy dec. hex. unipolar 0...10 V dec. value= 2764.8 [1/V] × voltage value [V] 118.515 % 32767 7FFF 11.851 V ON at 118.461 % 32752 7FF0 7F00 11.846 V to 7FFF 117.593 % 32512 7F00 11.793 V 117.589 %...
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Analog output modules dec. hex. unipolar 0...20 mA dec. value= 1382.4 [1/mA] × current value [mA] 118.515 % 32767 7FFF 23.7030 mA ON at 118.461 % 32752 7FF0 7F00 23.692 mA to 7FFF 117.593 % 32512 7F00 23.518 mA 117.589 % 32511 7EFF 23.517 mA...
Analog output module, 4AO, voltage/ current, Economy dec. hex. unipolar 4...20 mA dec. value= 1382.4 [1/mA] × current value [mA] 118.515 % 32767 7FFF 22.9624 mA ON at 118.461 % 32752 7FF0 22.9537 mA 7F00 to 7FFF 117.593 % 32512 7F00 22.8148 mA 117.589 %...
Analog output modules 8.5.7 Value representation for process automation (NE 43) The hexadecimal value, transmitted from the module has to be interpreted as decimal value which, multiplied by a certain factor, corresponds to the analog measurement value. Example: Process value –...
Analog output module, 4AO, voltage/ current, Economy dec. hex. unipolar 0...20 mA dec. value= 1000 [1/mA] × current value [mA] 327.675 % 65535 FFFF 22.000 mA OUFL ON at ≥ 22001 55F1 to FFFF > 110. 005 % 55F1 22.000 mA 110.00 % 22000 55F0...
Analog output modules ® Analog output module, 2AO current, HART ® This analog input module provides 2 current HART -outputs. The two channels of the module are galvanically isolated. Additionally, the modules provides galvanic isolation between field level and module bus connection. Note For PROFIBUS: The BL20-2AOH-I can only be used with the BL20-DPV1-gateways (BL20-GW-DPV1, BL20-E-...
® Analog output module, 2AO current, HART 8.6.1 Technical data Table 8-15: Designation BL20-2AOH-I Technical data Number of channels Nominal voltage from supply terminal U 24 V DC (18 to 30 V DC) Nominal current from supply terminal I no signal output <...
Analog output modules 8.6.2 Diagnostic and status messages Table 8-16: Display Meaning Remedy LED-displays Red, Diagnostics pending flashing, 0.5 Hz Module bus Check if more than two adjoining electronics communication failure or modules have been pulled. field voltage U Check the field voltage U connected No error messages or –...
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® Analog output module, 2AO current, HART The module provides the following diagnostic messages per channel: Byte Channel 1 HART® value value hardw. invalid HART® invalid comm. below wire break above error param. status error value error lower limit upper limit Channel 2 HART®...
Analog output modules "Hardware failure" HW Error – Shows common errors of the module hardware. The return value analog value in case of an error is "0" Note ® If an error message from the sensor occurs, the HART -status is set to "1". 8.6.3 Module parameters (per channel) ®...
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® Analog output module, 2AO current, HART Table 8-17: Parameter Settings Module parameters ® Mapped channel Vx Defines the channel from which the HART variable is read. 0 = channel 1 1 = channel 2 ® Defines which HART -variable of the connected Mapped variable Vx sensor is mapped into the module’s process data 0 = PV (primary variable)
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Analog output modules Byte Channel 1 HART®- operation mode diag. channel diag. 10 Behavior module bus value error representation substitute value Ax Channel 2 HART®- operation mode diag. channel diag. Behavior module bus value error representation HART®- operation mode diag. channel diag.
Analog output modules 8.6.6 Process input data Byte Parameterizable HART®-variable A without unit Parameterizable HART®-variable B without unit Parameterizable HART®-variable C without unit Parameterizable HART®-variable D without unit ® Representation of HART -variables without unit according to ANSI/IEEE 754-1985 "Standard for Binary Floating-Point Arithmetic for microprocessor systems".
® Analog output module, 2AO current, HART 8.6.10 Value representation process automation (NE 43), 16-bit-representation The hexadecimal value, transmitted from the module has to be interpreted as decimal value which, multiplied by a certain factor, corresponds to the analog measurement value. Example: Process value –...
Relay modules General BL20 relay modules (R) receive output values from the gateway via the internal module bus. The modules convert these values and transmit the corresponding circuit state for each channel to the field level via the base modules. Relay modules are suitable for solenoid valves, DC contactors and signal lamps in the nominal-load voltage range 24 V DC / V AC to 230 V AC.
Relay modules Relay module, 2 normally-closed contacts Figure 9-2: BL20-2DO-R-NC Figure 9-3: Block diagram 5 V DC / Logic with base module BL20-S4x-SBBS 24 V DC Relay/NC Relay/NC Field Figure 9-4: Block diagram 5 V DC / Logic with base module BL20-S4x-SBCS 24 V DC C-rail...
Relay module, 2 normally-closed contacts 9.2.1 Technical data Table 9-2: Designation BL20-2DO-R-NC Technical data Number of channels 2, normally-closed contact Nominal voltage from supply terminal U 24 V DC Nominal current from supply terminal I < 20 mA ≤ 28mA Nominal current from module bus I Power loss of the module, typical <...
Relay modules 9.2.2 Diagnostic and status messages Table 9-3: Display Meaning Remedy LED indicators Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus. No error messages or –...
Relay module, 2 normally-closed contacts with screw connection BL20-S4S-SBBS BL20-S4S-SBCS 9.2.5 Wiring diagrams 1 The potential free contacts 11 and 14 or 21 and 24 can be used directly. 2 In addition to that, the following wiring diagrams show different possibilities for a common power supply of the connected loads.
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Relay modules Figure 9-9: With supply via C-rail and cross-connected root: Wiring diagram BL20-S4x-SBCS Power Relay 1 Relay n Feeding ... . – 24 V DC Supply via C-rail max. 8 relay modules Figure 9-10: Module circuit diagram...
Relay module, 2 normally-open contacts Relay module, 2 normally-open contacts Figure 9-11: BL20-2DO-R-NO Figure 9-12: Block diagram 5 V DC / Logic with base module BL20-S4x-SBBS 24 V DC Relay/NO Relay/NO FIeld Figure 9-13: Block diagram 5 V DC / Logic with base module BL20-S4x-SBCS 24 V DC...
Relay modules 9.3.1 Technical data Table 9-4: Designation BL20-2DO-R-NO Technical data Number of channels 2, normally-open contact Nominal voltage from supply terminal U 24 V DC Nominal current from supply terminal I < 20 mA ≤ 28mA Nominal current from module bus I Power loss of the module, typical <...
Relay module, 2 normally-open contacts 9.3.2 Diagnostic and status messages Table 9-5: Display Meaning Remedy LED indicators Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus. No error messages or –...
Relay modules with screw connection BL20-S4S-SBBS BL20-S4S-SBCS Wiring diagrams 1 The potential free contacts 11 and 14 or 21 and 24 can be used directly. 2 In addition to that, the following wiring diagrams show different possibilities for a common power supply of the connected loads.
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Relay module, 2 normally-open contacts Figure 9-18: With supply via C-rail and cross-connected root: Wiring diagram BL20-S4x-SBCS Power Relay 1 Relay n Feeding ... . – 24 V DC Supply via C-rail max.
Relay modules Relay module, 2 changeover contacts Figure 9-20: BL20-2DO-R-CO Figure 9-21: Block diagram 5 V DC / Logic with base module BL20-S4×-SBBS 24 V DC Relay/CO Relay/CO Field 9.4.1 Technical data Table 9-6: Designation BL20-2DO-R-CO Technical data Number of channels 2, changeover Nominal voltage from supply terminal U 24 V DC...
Relay module, 2 changeover contacts Nominal current (AC15) 250 V AC Minimum load current (≥ 12 V DC) 100 mA Synchronization factor 100 % Current and number of switching operations 1 x 10 at 2 A (operational life): (AC15) 250 V AC 2 x 10 at 1 A 4 x 10...
Relay modules 9.4.4 Base modules Figure 9-22: Base module BL20-S4T-SBBS Figure 9-23: Base module BL20-S4T-SBCS with tension clamp connection BL20-S4T-SBBS with screw connection BL20-S4S-SBBS 9.4.5 Wiring diagrams 1 The potential free contacts 11/12 and 14 or 21/23 and 24 can be used directly. 2 In addition to that, the following wiring diagram shows the possibility for a common power supply of the connected loads.
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Relay module, 2 changeover contacts Figure 9-25: Module circuit diagram BL20-S4x-SBBS Electronics module Note Contact designations used for base modules are not designations of relay contacts according to DIN. 9-17 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
10 Technology Modules Counter 10.1 Module BL20-1CNT-24VDC ....................4 10.1.1 Selecting counter or measurement mode .................... 4 10.1.2 Counter modes ............................. 5 – Maximum count range........................5 10.1.3 Main count direction..........................5 10.1.4 Limit values of count mode ........................6 –...
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Technology Modules – Meaning of the data bits........................40 10.2.6 Schematic diagram of the transmit sequence..................41 10.2.7 Technical data ............................41 10.2.8 Diagnostic and status messages......................43 – Diagnosis via LEDs ..........................43 – Diagnosis via software........................43 10.2.9 Module Parameters ...........................44 10.2.10 Base modules ............................45 10.2.11 Wiring diagrams ..........................45 10.2.12 Pin assignment ...........................46 10.3...
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– System behavior with negative configuration checks and slave failure .......... 73 10.5.3 MC (Moeller Conformance) ........................ 77 10.5.4 Other parameters..........................77 10.5.5 Diagnostics ............................77 10.5.6 Technical features ..........................78 – Technical data ..........................79 – Approved SWIRE slaves........................80 –...
Technology Modules 10.1 Module BL20-1CNT-24VDC The BL20 counter module offers the connection of a pulse generator for measuring 24 V DC signals (11 to 30 V DC), up to a frequency of 200 kHz. Moreover, the module provides the sensor with 24 V DC. The electronics module supports the following operating modes: Counter modes: Continuous count...
Module BL20-1CNT-24VDC 10.1.2 Counter modes The count modes are used for supporting different counter applications such as the counting of bulk goods. The following modes can be selected: Continuous counting, such as for positioning with 24 V DC incremental sensors Single-action counting, such as for counting units up to a maximum limit Periodical count, such as in applications with recurring count operations Maximum count range...
Technology Modules Reset states with main count direction set for none/up counting Load value: Count value: Reference value DO1: Reference value DO2: Reset states with main count direction set for none/down counting Load value: upper limit Count value: upper limit Reference value 1: upper limit Reference value 2:...
Module BL20-1CNT-24VDC Table 10-3: Counter frequency Minimum number of count pulses between two Minimum events number of 200 kHz 2000 pulses count pulses 100 kHz 1000 pulses 50 kHz 500 pulses 10 kHz 100 pulses 1 kHz 10 pulses Time between direction signal (B) and counter signal (A) On pulse generators with a direction signal, it must be ensured that there is a gap of at least 5 μs/50 μs between the direction signal (B) and the counter signal (A), depending on the input filter configured.
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Technology Modules Main count direction: none, up or down Figure 10-2: Continuous counting with status bit Internal release STS_ZC STS_OFLW STS_UFLW RES_STS Upper count limit Load value Lower count limit Single-action count Definition In this mode the counter module runs a single-action count after the release signal from the load value to the upper or lower limit value, depending on the main count direction set.
Module BL20-1CNT-24VDC If the counter counts up and reaches the upper count limit, it will jump to the lower count limit when another counter signal is received. The internal release signal is automatically reset. If the counter counts down and reaches the lower count limit, it will jump to the load value when another counter signal is received.
Technology Modules Periodical count Definition In this operating mode the electronic module counts periodically after the release signal is set within the defined counter range and in the defined main count direction: 1 No main count direction If the counter counts up and reaches the upper or lower count limit, it will jump to the load value when another counter signal is received, and will continue to count from there without losing a signal.
Technology Modules 10.1.5 Measurement mode Measuring procedure The measuring operation is started by setting the internal software release signal, or by setting the hardware and software release signal if the digital input is configured as a hardware release. Measuring is carried out within a definable integration time that can be adjusted via the control interface/process output.
Module BL20-1CNT-24VDC The upper limit must be greater than the lower limit. An error is indicated by the ERR_LOAD status bit via the check-back interface/process input. The status bit is cleared when a valid value is entered. Table 10-4: Integration time Possible 10 s 0.1 Hz...
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Technology Modules The upper limit must be greater than the lower limit. An error is indicated by the ERR_LOAD status bit via the check-back interface/process input. The status bit is cleared when a valid value is entered. Table 10-5: Integration time Possible 10 s 1 rpm...
Module BL20-1CNT-24VDC Period duration measurement Definition In this operating mode the counter module measures the precise time between two rising edges of the counter signal in ms by counting the pulses of an exact internal quartz crystal reference frequency (1 MHz). An averaging operation can be carried out over 1 to 1 000 periods. It is defined by the integration time parameter or by the LOAD_INTTIME status bit in the control interface/process output.
Technology Modules 10.1.6 Functions and explanations Software gate and hardware gate A release signal is required in order to start counting/measuring. The counter module controls the starting and stopping of the counting/measuring operation by means of so-called "gates". A software gate and a hardware gate are provided for implementing this control both via the software (process output/control interface) and via a physical output: The software gate initiates the release via the SW_GATE control bit.
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Module BL20-1CNT-24VDC The signal of a bounce-free switch or the zero reference mark of a rotary sensor can be used as a reference signal. Figure 10-12: Synchronization with continuous counting Periodical synchronization Single-action synchronization Software release Synchronization release DI synchronization Upper count limit Load value Lower count limit...
Technology Modules Latch retrigger function This function enables the event-driven evaluation of the counter status. The actual internal counter status of the electronic module is retained when there is an edge at the digital input. The check-back interface/process input data supplies the "frozen" value. The internal counter status is retriggered, i.e.
Module BL20-1CNT-24VDC Behavior of the DI digital input The digital input can be run with different sensors (positive switch or push-pull). The input signal can be inverted (exception: in Latch and retrigger function). The STS_DI status bit indicates the status of the digital input. The following digital input functions are available for selection in count mode: Digital input Hardware release (HW gate)
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Technology Modules Permissible value range for the two reference values Lower count limit upper count limit Figure 10-14: Continuous counting with release function Software release STS_DO1 CC STS_DO2 CC STS_DO1 CC = RV1 pulse STS_DO2 CC = RV2 pulse Upper count limit Load value Lower count limit RV1 = reference value 1...
Module BL20-1CNT-24VDC The behavior of the digital outputs can be configured before operation or by means of a control command during operation. DO1/DO2 in Output mode In Output mode, the outputs can be set and reset via the process output/control interface. This requires that the relevant output is released (CTRL_DO1, CTRL_DO2).
Technology Modules If the output is set for Switching >= Reference value, the digital output will have the following behavior (example for DO1 - DO2 will respond accordingly): Figure 10-15: Hysteresis with output set to Switch >= Reference value Behavior DO1; count value RV1;...
Module BL20-1CNT-24VDC Scan points with different evaluations The set configuration determines how the counter status is incremented or decremented according to the rising and falling edges of signals A and B. The following evaluations are possible: Single evaluation: Only the rising edge of signal A is evaluated. Double evaluation: Both the rising and falling edge of signal A are evaluated.
Technology Modules If the pulse duration = 0, the output is set for as long as the comparison condition is fulfilled. Note No pulse is generated if the counter value goes above the counter value, e.g. jumps from the upper limit to the lower limit when counting up. 10.1.7 Resetting the status bit Status bits: STS_ND, STS_UFLW, STS_OFLW, STS_CMP2, STS_CMP1, STS_SYN...
Module BL20-1CNT-24VDC 10.1.8 Transfer of values/load function Control bits: LOAD_VAL, LOAD_PREPARE, LOAD_CMP_VAL1, LOAD_CMP_VAL2, LOAD_DO_PARAM, LOAD_INTTIME, LOAD_UPLIMIT, LOAD_LOLIMIT Figure 10-19: Transferring values with the load function Error bit ERR_LOAD Control bit Check-back STS_LOAD controller requests value transfer/ value available reset understood by electronic module request revoked by controller/ value still available value accepted/ transfer complete Note...
Technology Modules Measurement mode The following values can be changed using the load function during operation: Behavior of the digital output DO1 (LOAD_DO_PARAM) Lower limit (LOAD_UPLIMIT) Upper limit (LOAD_LOLIMIT) Error acknowledgement The Error Digital output error (ERR_DO) and Short circuit sensor supply (ERR_24Vdc) status bits must be acknowledged.
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Module BL20-1CNT-24VDC Figure 10-22: Block diagram Logic Galvanic isolation 24 V DC Signal processing for count and measurement operations Filter Driver Alignment recognition Filter 24 V 2 A Pulse processing Sensor power supply max. 500 mA Field 10-31 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Technology Modules Technical data Table 10-8: Designation BL20-1CNT-24VDC Technical data Number of channels Nominal voltage from supply terminal 24 V DC Nominal current from supply terminal I < 50 mA (with load current = 0) < 40 mA Nominal current from module bus I Power loss of the module, typical <1.3 W Sensor supply...
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Module BL20-1CNT-24VDC ≤ 10 W Lamp load R 100 μs Output delay (resistive load) Short-circuit-proof Response threshold 2.6 to 4 mA Inductive reset L+ -(50 to 60 V) Measuring ranges Frequency measurement 0.1 to 200 kHz Revolutions measurement 1 rpm to 25 000 rpm Period duration measurement 5 ms to 120 s Count modes...
Technology Modules Diagnostic and status messages Table 10-9: Display Meaning Remedy LED indicators Red, Parameter error Parameter error flashing, 0.5 Hz Module bus Check if more than two adjoining electronics communication failure modules have been pulled. Check the power supply to the module bus. No error messages or –...
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Module BL20-1CNT-24VDC Diagnostic message via software Table 10-10: Counter mode Measuring mode Assignment Diagnostic (byte, bit) messages of the counter module per software A Bit 7 = 1 Short-circuit/ wire break ERR_DO (measuring Short-circuit sensor supply ERR-24 V DC mode) is only displayed if one End of counter range wrong Sensor pulse wrong...
RS232 Interface BL20-1RS232 10.2 RS232 Interface BL20-1RS232 The module BL20-1RS232 transmits serial data through the BL20 system via a RS232 interface and enables the connection of different devices (printer/ scanner/ bar code reader), which as well provide a serial RS232 interface. 10.2.1 Data transfer method The serial data transfer is flexible.
Technology Modules Meaning of the data bits Table 10-12: Designation Value Meaning Meaning of the BufOvfl; FrameErr; 0 - 255 Diagnostic information (correspond to the data bits HndShErr; HwFailure; diagnostic information in the diagnosis telegram). (process input) PrmErr These diagnostics are always displayed and independent to the setting of the parameter "Diagnostics".
RS232 Interface BL20-1RS232 10.2.4 Schematic diagram of the receive sequence Figure 10-25: Schematic diagram of the receive sequence 10.2.5 Process output data (PDout) The data received from the PLC are loaded into the transmit- buffer of the BL20-1RS232 module. The fieldbus specific transmission for PROFIBUS-DP is realized in a 8-byte format which is structured as follows: 6 byte user data 1 byte containing signals to flush the transmit- and receive buffer.
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Technology Modules Meaning of the data bits Table 10-13: Designation Value Meaning Meaning of the RXBUF FLUSH 0 - 1 This bit is used to flush the receive-buffer. data bits If STATRES = 1: (process output) The command RXBUF FLUSH = 1 is ignored. If STATRES = 0: RXBUF FLUSH = 1 causes the flushing of the receive- buffer.
Technology Modules Figure 10-28: Block diagram micro controller RS232 interface module interface SHLD module bus Table 10-14: Designation BL20-1RS232 Technical data Number of Channels Voltage supply via module bus Voltage from module bus U 5 VDC voltage range 4.75 to 5.25 VDC Field supply 24 DC voltage range...
RS232 Interface BL20-1RS232 10.2.8 Diagnostic and status messages Diagnosis via LEDs Table 10-15: Display Meaning Remedy Diagnosis via Module bus Check if more than two ad-joining electronic LEDs communication modules have been pulled. This concerns failure modules located between this module and the gateway.
Technology Modules 10.2.9 Module Parameters Table 10-17: Parameter name Value Module Diagnostic release Diagnosis activated/ diagnosis deactivated: parameters This item only concerns the field bus specific Adefault- block diagnostic messages not the diagnosis mapped into setting the process input data of the module Disable Constant setting: ReducedCtrl...
RS232 Interface BL20-1RS232 XOFF character 0 – 255 XOFF-sign (19 This character is used to stop the data transfer of the data terminal device (DTE) when the software- handshake is activated 10.2.10 Base modules Figure 10-29: Base module BL20-S4T-SBBS with tension clamp connection BL20-S4T-SBBS with screw connection BL20-S4S-SBBS...
Technology Modules 10.2.12 Pin assignment Assignment of signals for a 9-pole submin D plug Table 10-18: Pin No. Signal designation Pin assignment Data Carrier Detect RS232 Receive Data Transmit Data Data Terminal Ready Ground Data Set Ready Request To Send Clear To Send Ring Indicator Note...
RS485/422 interface BL20-1RS485/422 10.3 RS485/422 interface BL20-1RS485/422 The module BL20-1RS485/422 allows the transfer of serial data streams via the RS485/422 interface and therefore enables various devices to be connected, such as printers, scanners or bar code readers that use the RS485/422 interface for communication. The interface transfers the data received from the device to the PLC or transfers data to be sent from the PLC to the device.
Technology Modules Meaning of the data bits Table 10-19: Designation Value Meaning Meaning of the BufOvfl; FrameErr; 0 - 255 Diagnostic information (correspond to the data bits HndShErr; HwFailure; diagnostic information in the diagnosis telegram). (process input) PrmErr These diagnostics are always displayed and independent to the setting of the parameter "Diagnostics".
RS485/422 interface BL20-1RS485/422 10.3.4 Schematic diagram of the receive sequence Figure 10-31: Schematic diagram of the receive sequence 10.3.5 Process output data (PDout) The data received from the PLC are loaded into the transmit- buffer of the BL20-1RS485/422 module. The fieldbus specific transmission for PROFIBUS-DP is realized in a 8-byte format which is structured as follows: 6 byte user data 1 byte containing signals to flush the transmit- and receive buffer.
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Technology Modules Meaning of the data bits Table 10-20: Designation Value Meaning Meaning of the RXBUF FLUSH 0 - 1 This bit is used to flush the receive-buffer. data bits If STATRES = 1: (process output) The command RXBUF FLUSH = 1 is ignored. If STATRES = 0: RXBUF FLUSH = 1 causes the flushing of the receive- buffer.
RS485/422 interface BL20-1RS485/422 Tabelle 11: Designation BL20-1RS485/422 Technical data Number of RS485/422-interfaces BL20-1RS485/422 Nominal voltage via supply terminal 18 to VDC Nominal current from supply terminal (field) I 25 mA Voltage from module bus 4,75 to 5,25 VDC Nominal current consumption from 5 VDC 60 mA (module bus) I transmission channels...
Technology Modules 10.3.8 Diagnostic and status messages Diagnosis via LEDs Table 10-1: Display Meaning Remedy Diagnosis via Module bus Check if more than two ad-joining electronic LEDs communication modules have been pulled. This concerns failure modules located between this module and the gateway.
RS485/422 interface BL20-1RS485/422 10.3.9 Module parameters Table 10-3: Parameter name Value Module Diagnostic release Diagnosis activated/ diagnosis deactivated: parameters This item only concerns the field bus specific block diagnostic messages not the diagnosis mapped into Adefault- the process input data of the module settings Disable Constant setting:...
Technology Modules Tabelle 11: XOFF character 0 – 255 XOFF character for RS422 operation. (RS422) This character is used to stop the data transfer of the data terminal device with the software handshake activated. 10.3.10 Base modules Figure 10-1: Base module BL20-S4T-SBBS with tension clamp connection BL20-S4T-SBBS...
Technology Modules 10.4 SSI Interface BL20-1SSI The BL20-1SSI module is used for connecting SSI encoders with a maximum word length of 32 bits and a maximum bit transmission rate of 1Mbit/s. It provides a 24 VDC (500 mA) power supply. In order to read SSI encoder data, the module outputs a clock signal with which the encoder value can be read via the signal input.
SSI Interface BL20-1SSI The SSI module acknowledges the processing of the write command via the process input data by signalling REG_WR_AKN = 1. REG_WR_ACEPT = 1 in the process input data confirms whether the write operation to the register was successfully completed. If the register could not be written (no access authorization, out of value range,...), this is indicated by REG_WR_ACEPT = 0.
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Technology Modules Table 10-2: Designation Description Default (HEX) Register access and meaning Reserve REG_LOWER_LIMIT Lower limit 0 x 00 00 00 00 REG_UPPER_LIMIT Upper limit 0 x FF FF FF FF REG_OFFSET Offset value 0 x 00 00 00 00 REG_SSI_MASK Selection of the SSI encoder 0 x 00 00 00 00...
Technology Modules of REG_CMPx). Bit STS_CMPx is non-retentive and indicates whether the current actual value (REG_SSI_POS) and the comparison value (REG_CMPx) match. FLAG_CMPx is also used as a marker to indicate that the status (REG_SSI_POS = REG_CMPx) is present or lost. This bit must be reset by the application via the process output data using CLR_CMPx = 1.
SSI Interface BL20-1SSI The limit values are set by default to the maximum and minimum value. Table 10-2: Register access Process input data Diagnostics Overflow of the REG_UPPER_LIMIT at default- STS_OFLW = 0 Value: 0 encoder values value FFFFFFFFh (REG_SSI_POS) ≤ Register content of Value: 0 REG_UPPER_LIMIT less than...
Technology Modules Table 10-4: Process input REG_SSI_MASK Masking with data REG_SSI_MASK Byte Bit 7 Bit 6 SSI_STS0 EN_D0_RMS0 EN_D0_DS SSI_FRAME_BIT_SEL0 SSI_STS1 EN_D1_RMS1 EN_D1_DS SSI_FRAME_BIT_SEL1 SSI_STS2 EN_D2_RMS2 EN_D2_DS SSI_FRAME_BIT_SEL2 SSI_STS3 EN_D3_RMS3 EN_D3_DS SSI_FRAME_BIT_SEL3 Table 10-5: Designation Value Description Description of the EN_Dx_RMSx The transfer of the SSI status messages to the diagnosis...
SSI Interface BL20-1SSI 10.4.10 Technical data Figure 10-4: BL20-1SSI Figure 10-5: BL20-1SSI micro controller RS485/422 interface module interface module bus field supply The module is provided with two RS422 interfaces that form one SSI interface. One RS422 interface works as the clock generator for reading the data, which is then received on the other RS422 interface. 10-65 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Technology Modules Table 10-6: Designation BL20-1SSI Technical data Number of serial interfaces BL20-1SSI Nominal voltage from supply terminal 24 VDC Nominal current from supply voltage (field) I 25 mA (without encoder current) Nominal current consumption at 50 mA 5 VDC (module bus) I Power loss of the module <...
SSI Interface BL20-1SSI Diagnosis via software The module has the following diagnostic data available. Table 10-1: Diagnostic message Diagnosis SSI group diagnostics Status messages of the SSI encoder present. Wire-break SSI encoder signal faulty (e.g. due to a cable break). Encoder values overflow SSI encoder value above upper limit.
Technology Modules 1000000 Bit/s transmission rate 500000 Bit/s 250000 Bit/s 125000 Bit/s 100000 Bit/s 83000 Bit/s 71000 Bit/s 62500 Bit/s Number of data frame 1 to 32 Number of bits of the SSI data frame. bits SSI_FRAME_LEN must always be greater than INVALID_BITS.
Both power supplies must be fed from a single power supply unit although it is possible to disconnect separately. The SWIRE slaves and the accessories must be purchased from TURCK. The product BL20-E-1SWIRE connects the motor starters networked via SWIRE as local components to different standard fieldbus systems.
BL20-E-1SWIRE The maximum number of BL20-E-1SWIRE modules per BL20 station is restricted by: the number of process data, diagnostics, parameter and configuration bytes of the BL20-E-1SWIRE: – 8 bytes input data – 8 bytes output data – 24 bytes parameter data –...
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Technology Modules The slaves physically located on the SWIRE bus are scanned. Each slave is assigned an address which is stored in the corresponding slave. The configuration is stored in the BL20-E-1SWIRE. Manual SWIRE configuration (default setting) To store the physical structure of the SWIRE bus in the BL20-E-1SWIRE, the CFG button of the BL20-E- 1SWIRE must be pressed manually (only functions if the SW LED is flashing).
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BL20-E-1SWIRE System behavior with positive configuration checks 1 The physical structure of the SWIRE bus is scanned on power up and compared with the configuration stored in the BL20-E-1SWIRE (SW LED flashing). – The SWIRE bus starts operation (SW LED lit) if the physical structure of the SWIRE bus matches the SWIRE configuration stored in the BL20-E-1SWIRE.
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Technology Modules – If the physical structure of the SWIRE bus matches the configuration stored in the BL20- E-1SWIRE the next time that USW is switched on. The following occurs if the PLC configuration check (PLC configuration check must be activated) finds that the configuration stored in the BL20-E-1SWIRE does not completely match the SET configuration stored in the PLC: If the configuration check is set to Bus-oriented or the "Moeller Conformance"...
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BL20-E-1SWIRE Bus-oriented configuration check (default setting) Note This function is automatically deactivated if the "Moeller Conformance" function is active. If the physical structure of the SWIRE bus does not match the configuration stored in the BL20-E-1SWIRE on power up (SW LED flashing), the physical structure is compared continuously with the configuration stored in the BL20-E-1SWIRE.
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Technology Modules Slave-oriented configuration check Note This function is automatically deactivated if the "Moeller Conformance" function is active. If the physical structure of the SWIRE bus does not match the configuration stored in the BL20-E-1SWIRE on power up (SW LED flashing), the physical structure is compared continuously with the configuration stored in the BL20-E-1SWIRE.
BL20-E-1SWIRE 10.5.3 MC (Moeller Conformance) If the "Moeller Conformance" function is activated, the BL20-E-1SWIRE behaves according to the Moeller SWIRE conformance criteria. Moeller SWIRE conformance criteria, see Chapter 6. Moeller SWIRE conformance criteria, page 55. If the physical structure of the SWIRE bus does not match the configuration stored in the BL20-E-1SWIRE (SW LED flashing) when USW is switched on, the SWIRE bus only starts operation: After the physical structure was stored in the BL20-E-1SWIRE: –...
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BL20-E-1SWIRE Technical data Tabelle 11: Designation BL20-E-1SWIRE technical data Number of SWIRE buses SWIRE Number of slaves per bus Power supply Field voltage (range) 24 V DC (18 to 30 V DC) Field current (SWIRE buses at full load) max 600 mA Power supply of contactors (range) 24 V DC (18 to 30 V DC) Power supply current of contactors...
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Technology Modules Approved SWIRE slaves The following slaves on the SWIRE bus are currently approved for the BL20-E-1SWIRE: Device Manufacturer 0x20 SWIRE-DIL Moeller Diagnosis via LEDs Table 10-1: Signal Meaning Diagnosis via LEDs module diagnostics o.k. Module bus communication faulty Module indicates a diagnostics message flashing configuration status...
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BL20-E-1SWIRE Table 10-1: Signal Meaning Diagnosis via LEDs indication of the SWIRE bus operating voltage – The voltage U is faulty. – The module bus voltage is not present. Green The voltage U is within the permissible range and the module bus voltage is present.
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Technology Modules Table 10-2: Designation Value Meaning Diagnostic messages via software Voltage U SWERR Voltage fault in U , voltage U (17 VDC) for supplying the SWIRE slaves No error present. Undervoltage An error is present GENE-RAL Error message The creation of a function block shows that systems / function blocks for the general checking of a slave for any diagnostics messages present only check the first byte.
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BL20-E-1SWIRE Table 10-2: Designation Value Meaning Diagnostic messages via software Voltage U AUXERR If the U A parameter is activated, U will generate an error message as soon AUXERR AUXERR as the power supply goes below the level at which the function of the relays is not guaranteed.
Technology Modules Note The error messages U , TYP , TYP Sx, PKZ , PKZ Sx, SD and SD Sx can be AUXERR deactivated via parameter settings. 10.5.7 Module parameters The module has 25 bytes of parameters available:Wiring diagram and pin assignment Table 10-3: Parameter name Value...
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BL20-E-1SWIRE Table 10-3: Parameter name Value Meaning Module parameters ADefault setting Configuration check active/ passive Bus or slave-oriented configuration check (without function if MC = 1) Bus based If the PLC configuration check is activated, data exchange is only started if the configuration stored in the BL20-E-1SWIRE fully matches the SET configuration stored in the PLC.
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Technology Modules Table 10-3: Parameter name Value Meaning Module parameters ADefault setting PKZ error field INFO Activate slave diagnostics info field PKZ Sx. As soon as a SWIRE-DIL slave on the bus clears its PKZ bit, this is indicated as an individual error depending on the parameter setting.
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BL20-E-1SWIRE Table 10-3: Parameter name Value Meaning Module parameters ADefault setting Byte 4 reserved Up to version VN 01-03: Lifeguarding time of the SWIRE slaves. (lifeguarding time up Lifeguarding time of the SWIRE slaves to version VN 01-03) Setting of lifeguarding time, timeout time up to automatic reset of the slaves in the event of communication failure.
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Technology Modules The following diagram is a connection example for the SWIRE power supply. The coil supply voltage for the SWIRE relays is connected via PIN 2. Figure 10-4: Connection of the operating voltage for the BL20-E-1SWIRE. The coil supply voltage U the SWIRE relays is connected via...
Moeller SWIRE conformance criteria 10.6 Moeller SWIRE conformance criteria The SWIRE system was developed by Moeller. The BL20-E-1SWIRE supports the SWIRE slaves SWIRE-DIL. For this particular requirements must be fulfilled to ensure compatible operation. The "Moeller Conformance" function is supported from version VN 01-04. Note The "Moeller Conformance"...
Technology Modules 10.6.2 System behavior with the configuration checks 1 The physical structure of the SWIRE bus is scanned when U is switched on (power up) and compared with the configuration stored in the BL20-E-1SWIRE. – The SWIRE bus starts operation (SW LED lit) if the physical structure of the SWIRE bus matches the SWIRE configuration stored in the BL20-E-1SWIRE.
Mounting and wiring 11.1 Mechanical mounting 11.1.1 General mounting rules Keep a small space to the left of the gateway free for the first end bracket. The gateway is the first electronics component on a BL20 station. If a gateway with integrated power supply unit is used, (BL20-GWBR-xxx), the I/O-modules are mounted subsequently in the order required directly following the gateway.
Mechanical mounting Please observe: The mounting rail must already be mounted. An end bracket must be mounted to the left of the gateway. The end bracket can be mounted before or after the station is mounted. If the gateway is mounted first, then a space must be kept free for the end bracket.
Mounting and wiring 11.1.3 Mounting the base module (block or slice design) Figure 11-3: Mounting the base module for the Bus Refreshing module Please observe: The gateway must already be mounted. The base modules are mounted to the right of the gateway onto the mounting rail. The first base module following a gateway must be suitable for a Bus Refreshing module which supplies the gateway with power.
Mechanical mounting 11.1.4 Mounting slot identification and color markers Mounting slot identification Figure 11-4: Mounting slot identification using Dekafix Please observe: Dekafix labels can be used to label mounting slots. There is room for a six-digit label on every base module.
Mounting and wiring Color markers Figure 11-5: Color-coding of the connection levels Please observe: The base modules can be fitted with colored connection markers for the purposes of individual identification of channels and to ease cable assignment. The colored connection markers are available as accessories.
Mechanical mounting 11.1.5 Jumpers for relay modules Figure 11-6: Plugging jumpers Please observe: To multiply signals and/or save wiring, it can be useful to cross-connect a number of base modules for relays. To achieve this, jumpers (QVR) are available as accessories in various sizes. Method: Press the jumper as far as it will go into the slots provided on the front (facing down) of two adjoining base modules.
Mounting and wiring 11.1.6 Mounting end brackets and end plates End bracket Figure 11-7: Mounting end brackets Please observe: BL20 stations must be fixed securely onto the mounting rail using two end brackets (BL20-WEW-35/ 2-SW). The first end bracket is mounted to the left of the gateway, the second is mounted together with the end plate at the end of the station.
Mechanical mounting End Plate Figure 11-8: Mounting end bracket and end plate Method: Insert the end bracket into the recess provided in the end plate . The end bracket and end plate should be held so that the connectors on the end plate are facing the last module of the BL20 station.
Mounting and wiring 11.1.7 Wiring with tension clamp connections Figure 11-9: Tension clamp connections Method: Insert a screwdriver into the rectangular opening located immediately above the connection level of the base module. When you feel a slight resistance, push the screwdriver into the opening until it comes up against a stop.
Mechanical mounting Turn the screw clockwise until the wire is fully secured, and cannot be pulled out. 11.1.9 Mounting the electronics modules Figure 11-11: Plugging electronics modules Please observe: The correct base module must have been previously mounted onto the mounting rail. Electronics modules are fitted onto the previously mounted and wired base modules.
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Mounting and wiring A mechanical coding element prevents an electronics module from being mounted onto the wrong base module – for example, following a defect in an electronics module. The coding element consists of two pieces and is supplied with every electronics module. Figure 11-12: Coding an electronics and...
Mechanical mounting 11.1.11 Switchgear cabinet layout Figure 11-13: Switchgear cabinet layout f 10 mm f 10 mm BL20 modules are suitable for installation and operation in confined spaces. The minimum distance to any passive components should be 10 mm / 0.39 inch. Should the adjoining component be an active element (for example load-current supply, transformers), then a minimum distance of 75 mm / 2.95 inch must be kept, to comply with EMC regulations and to prevent overheating.
Mounting and wiring 11.2 Dismounting from the mounting rail Please observe the following basic rules when dismounting: 11.2.1 Dismounting of a single component Base modules and gateways can only be dismounted after the end plate has been disconnected from the last base module on the mounting rail. To do this, the end bracket mounted together with the end plate must be loosened.
Dismounting from the mounting rail 11.2.2 Dismounting electronics modules Figure 11-14: Dismounting electronics modules Please observe: Tools are not usually required to dismount electronics modules. Method: Squeeze both locating hooks towards one another ; these are located at either end of the electronics modules and pull the module away from the base module .
Mounting and wiring 11.2.3 Dismounting end brackets and Eend plates Figure 11-15: Dismounting the end plate Method: Insert the screwdriver into the hole in the end plate and loosen the screw in the end bracket . Slide the end plate and end bracket to the right, away from the last base module. If necessary, use a screwdriver;...
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Dismounting from the mounting rail Method for dismounting base modules in slice design: Disconnect the wiring from the base module. Attention If you are dismounting a base module for a relay, then any mounted jumpers must be removed from the front of the module before commencing with dismounting. Figure 11-16: Dismounting base modules in slice...
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Mounting and wiring Figure 11-17: Removing a base module from the mounting rail When both locating hooks are disengaged, slide the base module to be dismounted to the right . Insert the screwdriver into the slot provided in the locking mechanism and lever the base module up and towards you, thereby releasing it from the mounting rail .
Dismounting from the mounting rail Insert the screwdriver into the slot of the provided in the right-hand locking mechanism lever the handle of the screwdriver downwards thereby moving the second mounting foot up until it disengages from the mounting rail. Remove the base module from the mounting rail. 11.2.5 Dismounting the gateway Figure 11-19: Dismounting the...
Mounting and wiring 11.3 Plugging and pulling electronics modules BL20 enables the pulling and plugging of electronics modules without having to disconnect the field wiring. The BL20 station remains in operation if an electronics module is pulled. The voltage and current supplies as well as the protective earth connections are not interrupted.
Handling the BL20 economy modules 11.4 Handling the BL20 economy modules The BL20 Economy modules use direct push-in contacts different from the BL20 base modules which use tension clamp contacts. The handling of these direct push-in contacts is described in the following: 11.4.1 Insertion of the conductor The conductor is simply pushed into the corresponding contact.
All electrical and electronics components for BL20 stations are supplied with labels to guarantee clear identification. In addition, Turck offers marking and labeling materials which enable individual and application specific labeling of each component. Fundamentally, the differences are as follows.
Base modules 12.4 Base modules Base module connections are numbered consecutively channel by channel. Figure 12-3: Channel numbering The colored markers are used to label the different base module connection levels and can be used to denote specific applications. They are available as accessories in the following colors: blue, red, green, black, brown, red/blue and yellow/green.
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Module labeling Dekafix connection markers can be used to label the mounting slots for the electronics modules. Insert the connection into the mounting slots to the rear of the base module. Figure 12-5: Mounting slot identification using Dekafix 12-6 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
Labels 12.5 Labels Each electronics module is supplied with a label to enable application-specific identification. Labels are available as accessories (see Appendix). Figure 12-6: Label 12-7 D300717 1211 - BL20 I/O modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
13 BL20-Approvals for Zone 2/ Division 2 Note The Zone 2 - approval certificates for BL20 can be found in a separate manual for approvals D301255 on www.turck.de. D300717 1211 - BL20 I/O modules 13-1 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
14 Appendix 14.1 Analog value representation (analog input modules)..............2 14.1.1 Equations for 16 bit representation ...................... 4 – Current values from 0 to 20 mA ......................4 – Current values from 4 to 20 mA ......................4 – Temperature- and resistance values (BL20-2AI-PT/NI-2/3) .............. 4 –...
Appendix 14.1 Analog value representation (analog input modules) The analog values can either be represented with16 bit or 12 bit. The two's-complement representation allows the representation of positive as well as negative values. 16-bit-representation: The 16-bit-representation is realized as a two's-complement. 2 byte of process data are completely occupied: Figure 14-1: 16 bit...
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Analog value representation (analog input modules) The figure shows a 5-digit binary code in the outer circuit. The inner circuit shows the respective dual number, if the binary code is interpreted as binary number (positive numerical values) and as two’s complement.
Appendix 14.1.1 Equations for 16 bit representation Current values from 0 to 20 mA Before using the equation below, the hexadecimal or binary value has to be converted into a decimal value. The value range 0 mA to 20 mA is displayed as follows: 0000 to 7FFF...
Analog value representation (analog input modules) Example of the conversion of negative numerical values The following parameterization is used in the example: "PT100, -200...150°C" The temperature is thus calculated with the factor 0.01 (see below). The example explains the general procedure to convert a hexadecimal or binary number coded as two’s complement to a decimal number.
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Appendix For the parameterization "PT100, -200...150°C" "NI100, -60...150°C" "PT200, -200...150°C" "PT500, -200...150°C" "PT1000, -200...150°C" "NI1000, -60...150°C" use the equation: temperature value= 0,01 °C × decimal value The value range -200 °C to -0,01°C is displayed as follows: B1E0 to FFFF (decimal: -20000 to -1) The value range 0 °C to 150°C...
Analog value representation (analog input modules) Temperature- and voltage values (BL20-2AI-THERMO-PI) Before using the equation below, the hexadecimal or binary value has to be converted into a decimal value. The hexadecimal/binary values for the negative value range cannot easily be converted into decimal values, because the values are coded as two’s complement (→...
Appendix is displayed as follows: 0000 to7FFF (decimal: 0 to 32767) For the parameterization "+/-50mV": × voltage value 0,001526 decimal value For the parameterization "+/-100mV": × voltage value 0,003052 decimal value For the parameterization "+/-500mV": × voltage value 0,015259 decimal value For the parameterization "+/-1000mV": ×...
Analog value representation (analog input modules) The value range 0 V to 10 V is displayed as follows: 0000 to 7FFF (decimal: 0 to 32767) − × × voltage value 3,052 decimal value 14.1.2 Equations for 12-bit-representation Attention The 12-bit-representation is "left-justified". The value is transmitted with 16 bit. The last 4 digits of the binary number or respectively the last digit position of the hexadecimal value are used as diagnostic bits! Note...
Appendix Temperature and resistance values (BL20-2AI-PT/NI-2/3) The hexadecimal/binary values for the negative value range cannot easily be converted into decimal values, because the values are coded as two’s complement (→ page 13-4). All numerical values from 000 to 7FF represent positive values when coded as two’s complement. Values in this range can easily be converted into decimal values.
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Analog value representation (analog input modules) The value range 0 °C to 150°C is displayed as follows: to 5DC (decimal: 0 to 1500) Note In the 12-bit-representation only the 3 more significant digit positions of the hexadecimal number or the 12 more significant bits of the binary number are used for the calculation of the decimal value.
Appendix Temperature- and voltage values (BL20-2AI-THERMO-PI) All numerical values from 000 to 7FF represent positive values when coded as two’s complement. Values in this range can easily be converted into decimal values. This is also relevant for binary numbers in which the most significant bit (no. 16) is "0". All numerical values from 800 to FFF represent negative values when coded as two’s complement.
Analog value representation (analog input modules) The value range -50 mV to -0,024mV; -100 mV to -0,049mV; -500 mV to -0,244mV; -1000 mV to -0,489mV; is displayed as follows: to FFF (decimal: -2048 to -1) The value range 0 mV to 50 mV; 0 mV to 100 mV;...
Appendix Voltage values from -10 to 10 V DC All numerical values from 000 to 7FF represent positive values when coded as two’s complement. Values in this range can easily be converted into decimal values. This is also relevant for binary numbers in which the most significant bit (no.
Analog value representation (analog output modules) 14.2 Analog value representation (analog output modules) In the bipolar mode the digitalized analog values are represented as a two’s complement. The 16 bit or the 12-bit-representation (left justified) can be chosen by setting the respective module parameter. 14.2.1 Equations for 16 bit representation Current values from 0 to 20 mA The decimal values can be converted into current values from 0 mA to 20 mA by means of the following...
Appendix Voltage values from -10 to 10 V DC The decimal values can be converted into voltage values from -10 to 10 V DC by means of the following equation: For positive voltage values (0 to 10 V DC) use: ×...
Analog value representation (analog output modules) 4 Add "1" to this inverted number: 1011.0011.0011.0011 0000.0000.0000.0001 1011.0011.0011.0100 5 The number is now coded as a two’s complement and can be converted into a hexadecimal number. 1011.0011.0011.0100 ⇒ B334 6 The result is: -6 V ⇒...
Appendix Current values from 4 to 20 mA The decimal values can be converted into current values from 4 to 20 mA by means of the following equation: × − decimal value 255,9375 current value 1023,75 The value range 4 mA to 20 mA is displayed as follows: to FFF (decimal: 0 to 4095)
Analog value representation (analog output modules) Voltage values from -10 to 10 V DC The decimal values can be converted into voltage values from -10 to 10 V DC by means of the following equation: For positive voltage values (0 to 10 V DC) use: ×...
Appendix Conversion of the negative decimal values into hexadecimal/ binary value The conversion of negative decimal values into hexadecimal values is more complicated, because the values have to be coded as a two’s complement. The following example explains the method of conversion: The 4-digit hexadecimal number for the voltage value -6V is searched: ×...
Identcodes of the BL20-modules 14.3 Identcodes of the BL20-modules Each module modul is identified by the gateway with the help of a module-specific ident code. Table 14-1: Module Ident code Module ident codes Digital input modules BL20-2DI-24VDC-P 0×210020×× BL20-2DI-24VDC-N 0×220020×× BL20-2DI-120/230VAC 0×230020××...
Nominal current consumption and power loss 14.4 Nominal current consumption and power loss 14.4.1 Nominal current consumption of the BL20 modules from supply terminal I Table 14-2: Modules Power Nominal current consumption Nominal current supply consumption Gateway – BL20-BR-24VDC-D 10 A BL20-PF-24VDC-D 10 A BL20-PF-120/230VAC-D...
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Appendix Table 14-2: Modules Power Nominal current consumption Nominal current supply consumption ≤ 50 mA BL20-1AO-I(0/4..20MA) ≤ 50 mA BL20-2AO-I(0/4..20MA) ≤ 50 mA BL20-2AO-U(-10/0..+10VDC) BL20-E-4AO-U/I < 50 mA BL20-2AOH-I < 20 mA (without signal output) BL20-2DO-R-NC < 20 mA BL20-2DO-R-NO <...
Nominal current consumption and power loss 14.4.2 Nominal current of the BL20 modules on the module bus I Table 14-3: Modules Power supply Nominal current consumption Nominal current of the BL20 modules on the module bus ≤ 430 mA Gateway BL20-BR-24VDC-D 1500 mA ≤...
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Appendix Table 14-3: Modules Power supply Nominal current consumption Nominal current of the BL20 modules on the module bus ≤ 40 mA BL20-2AO-I(0/4...20MA) ≤ 43 mA BL20-2AO-U(-10/0...+10VDC) BL20-E-4AO-U/I < 50 mA BL20-2AOH-I < 30 mA ≤ 28 mA BL20-2DO-R-NC ≤ 28 mA BL20-2DO-R-NO ≤...
Nominal current consumption and power loss 14.4.3 Power loss of the BL20 modules Table 14-4: Modules Power loss (typical) Power loss Gateway – BL20-BR-24VDC-D – BL20-PF-24VDC-D – BL20-PF-120/230VAC-D – BL20-2DI-24VDC-P 0.7 W BL20-2DI-24VDC-N 0.7 W BL20-2DI-120/230VAC < 1 W BL20-4DI-24VDC-P <...
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Appendix Table 14-4: Modules Power loss (typical) Power loss BL20-E-4AO-U/I < 1,5 W BL20-2AOH-I < 1W BL20-2DO-R-NC BL20-2DO-R-NO BL20-2DO-R-CO BL20-1CNT-24VDC 1.3 W ≤ 1 W BL20-1RS232 ≤ 1 W BL20-1RS485/422 ≤ 1 W BL20-1SSI ≤ 1 W BL20-E-1SWIRE ≤ 1 W BL20-2RFID-A/-C 14-28 D300717 1211 - BL20 I/O modules...
Analog input module BL20-2AI-I(0/4...20MA) Analog output module BL20-1AO-I(0/4...20MA) designation for base module in block design BL20-B3S-SBB Bridge connector: bridged connections on the BL20-S3T-SBB same connection level in a base module, for applying potentials Added to designation of base modules for those...
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Appendix Abbr. Designation Example Positive switching BL20-2DI-24VDC-P Designation of the base module for Power BL20-P3T-SBB Feeding and Bus Refreshing modules PBDP BL20-Gateway for PROFIBUS-DP BL20-GW-PBDP-1.5MB Power Feeding modules BL20-PF-24VDC-D Analog input module for connecting BL20-2AI-THERMO-PI thermocouples with cold junction compensation Analog input module for connecting resistance BL20-2AI-PT/NI-2/3 thermometers with sensors PT100, PT200, PT500...
15 Glossary Acknowledge Acknowledgment of a signal received. Active metal component Conductor or conducting component that is electrically live during operation. Address Identification number of, e.g. a memory position, a system or a module within a network. Addressing Allocation or setting of an address, e. g. for a module in a network. Analog Infinitely variable value, e.
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Glossary Coding elements Two-piece element for the unambiguous assignment of electronic and base modules. Configuration Systematic arrangement of the I/O modules of a station. Central Processing Unit. Central unit for electronic data processing, the processing core of the PC. Digital A value (e.
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Ground reference Potential of ground in a neutral grounding device. Unlike earth whose potential is always zero, it may have a potential other than zero. Acronym for Electronic Device Data Sheet which contains standardized PROFIBUS DP station descriptions. They simplify the planning of the DP master and slaves. Default language is English. Hexadecimal System of representing numbers in base 16 with the digits 0 ...
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Glossary Master Station in a bus system that controls the communication between the other stations. Master/slave mode Mode of operation in which a station acting as a master controls the communication between other stations in a bus system. Module bus The module bus is the internal bus in a BL20 station.
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PROFIBUS-DP master The PROFIBUS-DP master is the central station on the bus and controls access of all stations to PROFIBUS. PROFIBUS-DP slave PROFIBUS-DP slaves are queried by the PROFIBUS-DP master and exchange data with the master on request. Protective earth Electrical conductor for protection against dangerous shock currents.
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Glossary Short-circuit proof Characteristic of electrical components. A short-circuit proof part withstands thermal and dynamic loads which can occur at its place of installation due to a short circuit. Station A functional unit or I/O components consisting of a number of elements. SUB-D connector 9-pin connector for connecting the fieldbus to the I/O-stations.
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Index Numerics 12 bit representation I/O-modules ........... 14-2 ..............1-2 16 bit representation ........... 14-2 jumpers ................2-8 acronyms ..............14-29 analog input modules ............ 6-1 analog output modules labeling material ..........8-1 ............12-2 analog value representation labels ......... 6-4 ................
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