Summary of Contents for BYD ECB16
- Page 1 ECB16 ECB18 OPERATOR MANUAL < OM-ECB162015006-EN-US > ATTENTION Lift truck must be inspected at the https://www.forkliftpdfmanuals.com/ beginning of each shift...
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Page 4: Table Of Contents
TABLE OF CONTENTS FOREWORD Declaration Operation Notice Truck Delivery Working Environment SAFETY STANDARD General Safety Practices Modifications, Nameplates, Markings, and Capacity Stopping Distance (Descending Grades) Stability Changing and Charging Storage Batteries for Electric Trucks Trucks and Railroad Cars Relocating Powered Industrial Trucks Operator Training Testing, Retraining, and Enforcement Operating Safety Rules and Practices... - Page 5 ECB16 ECB18 Loading Capacity Chart TRUCK VIEW AND TECHNICAL SPECIFICATIONS View General View Specifications Technical Drawing Technical Specifications (Dual Drive) Mast Specifications Battery Specifications OPERATING THE FORKLIFT Seat Descriptions Basic Seat Adjustment of lateral position of seat Backrest adjustment Weight adjustment...
- Page 6 TABLE OF CONTENTS Overview on Multifunction Display Adjusting Speed Mode (Class) Working Indicator and Messages Setting Error Indicator Trouble-shooting Methods Working Equipment Controlling System Mechanical levers Fingertip Control Forks Adjusting the Forks Towing Pin Use of the Towing Pin Transporting the Forklift Crane-lifting the Forklift Driving into the Transport Truck Transporting and Unloading the Forklift...
- Page 7 ECB16 ECB18 Counterweight Others Weekly Inspection Checklist and Time Interval Electric System Inspection Tires Braking System REGULAR INSPECTION AND MAINTENANCE Checklist and Procedures Inspection Checklist and Procedures Regular Maintenance Checklist Type and Parameters of Oil and Grease Working Equipment Mast Channel Cleaning and Adjustment...
- Page 8 TABLE OF CONTENTS Braking Oil Drain Plug Methods of Replacing Braking Oil Steering Axle Clean Torque On Critical Fasteners Drive Axle Fasteners Steering Axle Fasteners Wheel Fasteners Counterweight Fasteners Mast Fasteners DECOMMISSIONING AND RESTORING Decommissioning the Forklift Decommissioning the forklift for long-term Storage Storage Environment Restoring the Forklift to Service Procedures to Restore the Forklift to Service...
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- Page 11 Indicates a potential hazardous situation. Failure to avoid it might cause slight to medium injuries, or CAUTION property damage. Even for the professional, complying with the instructions will ensure a better operation of the the BYD Note forklift. https://www.forkliftpdfmanuals.com/...
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Page 12: Operation Notice
Inappropriate use of the BYD forklift might cause damages and losses, which the operators or proprietor instead of BYD should be held liable for. If the forklift needs to be operated in the environments other than those mentioned in this manual, contact with your local BYD dealer first for confirmation. -
Page 13: Working Environment
To avoid inconveniences in future warranty claims, please check the functions of the forklift and check if the forklift is complete. Only sign in the Product Quality Certificate of the BYD forklift after you confirmed that the forklift has complied with the requirements. - Page 14 https://www.forkliftpdfmanuals.com/...
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Page 15: Safety Standard
SAFETY STANDARD This Standard defines the safety requirements relating to the elements of operation and maintenance. https://www.forkliftpdfmanuals.com/... -
Page 16: General Safety Practices
SAFETY STANDARD General Safety Practices Modifications, Nameplates, Markings, and Capacity Except as provided in next paragraph, no modifications or alterations to a powered industrial truck that may affect the capacity, stability, or safe operation of the truck shall be made without the prior written approval of the original truck manufacturer or its successor thereof. -
Page 17: Stability
ECB16 ECB18 If the load are high and affect the operator’s visibility of the route ahead,operate the forklift in reverse. Stability Some of the conditions that may affect stability are: ground and floor conditions, grade, speed, loading (trucks equipped with attachments behave as partially loaded trucks even when operated without a load on the attachment), battery weight, dynamic and static forces, and the judgment exercised by the operator. -
Page 18: Operator Training
SAFETY STANDARD a powered industrial truck, the user shall ensure that the capacity of the hoisting equipment being used is not exceeded. Personnel who have not been trained to operate powered industrial trucks may operate a truck for the purposes of training only, and only under the direct supervision of the trainer. This training should be conducted in an area away from other trucks, obstacles, and pedestrians. - Page 19 ECB16 ECB18 (12) hazards due to production of carbon monoxide by internal combustion engines and common initial symptoms of exposure (13) fueling and battery charging (14) guards and protective devices for the specific type of truck (15) other characteristics of the specific industrial truck...
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Page 20: Testing, Retraining, And Enforcement
SAFETY STANDARD (3) other rules, regulations, or practices specified by the employer at the location where the powered industrial truck will be used Operational training practice, including: (1) if feasible, practice in the operation of powered industrial trucks shall be conducted in an area separate from other workplace activities and personnel (2) training practice shall be conducted under the supervision of the trainer (3) training practice shall include the actual operation or simulated performance of all... -
Page 21: Operating Safety Rules And Practices
ECB16 ECB18 Operating Safety Rules and Practices Operator Responsibility Safe operation is the responsibility of the operator. The operator shall develop safe working habits and also be aware of hazardous conditions in order to protect himself, other personnel, the truck, and other material. - Page 22 SAFETY STANDARD maneuvers. Exercise particular care at cross aisles, doorways, and other locations where pedestrians may step into the path of travel of the truck. Do not allow anyone to stand or pass under the elevated portion of any truck, whether empty or loaded.
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Page 23: Traveling
ECB16 ECB18 movement of railroad cars during loading and unloading. Verify the combined weight of the powered industrial truck including the battery and the load does not exceed the maximum floor capacity of the railroad car before entering. Care shall be taken not to contact overhead installations such as lights, wiring, pipes, sprinkler systems, etc. - Page 24 SAFETY STANDARD stop in a safe manner. Travel with load-engaging means or load low and, where possible, tilted back. Do not elevate the load except during stacking. This does not apply to trucks that are intended normally to be operated with the load or load-engaging means elevated. Make starts, stops, turns, or direction reversals in a smooth manner so as not to shift load and/or overturn the truck.
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Page 25: Loading
ECB16 ECB18 (6) traveling at excessive speed Tipping forward can occur and its likelihood is increased under the following conditions, or combination of them: (1) overloading (2) traveling with the load tilted forward and/or elevated (3) hard braking while traveling forward (4) suddenly accelerating while traveling in reverse The operator should stay with the truck if lateral or longitudinal tipover occurs. -
Page 26: Operator Care Of The Truck
SAFETY STANDARD When handling suspended loads: do not exceed the truck manufacturer’s capacity of the trucks as equipped for handling suspended loads only lift the load vertically and never drag it horizontally transport the load with the bottom of the load and the mast as low as possible with load elevated, maneuver the truck slowly and cautiously, and only to the extent necessary to permit lowering to the transport position use guy lines to restrain load swing whenever possible... - Page 27 ECB16 ECB18 Do not make repairs or adjustments unless specifically authorized to do so. The engine shall be stopped, and the operator shall not be on the truck while refueling. Spillage of oil or fuel shall be carefully and completely absorbed or evaporated and fuel tank cap replaced before restarting engine.
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Page 28: Maintenance And Rebuild Practices
SAFETY STANDARD Maintenance And Rebuild Practices Operation Operation of powered industrial trucks may be hazardous if maintenance is neglected or repairs, rebuilds, or adjustments are not performed in accordance with the manufacturer’s design criteria. Therefore, maintenance facilities (on or off premises), trained personnel, and detailed procedures shall be provided. -
Page 29: Inspection And Repair Of Forks In Service On Fork Lift Trucks
ECB16 ECB18 Before starting to operate the truck (1) be in operating position (2) disengage clutch on manual transmission-equipped trucks, or apply brake on power shift or automatic transmission-equipped trucks and electric trucks (3) place directional controls in neutral (4) start engine or turn switch of electric trucks to “ON” position... - Page 30 SAFETY STANDARD considered necessary, subjected to a nondestructive crack detection process, special attention being paid to the heel and welds attaching the mounting components to the fork blank. This inspection for cracks must also include any special mounting mechanisms of the fork blank to the fork carrier including bolt-type mountings and forged upper mounting arrangements for hook or shaft-type carriages.
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Page 31: Tip Over
ECB16 ECB18 rated capacity marked on the fork. Special trucks or devices designed and approved for hazardous area operation shall receive special attention to ensure that maintenance preserves the original, approved safe operating features. All hydraulic systems shall be regularly inspected and maintained in conformance with good practice. - Page 32 SAFETY STANDARD Drive forward when descending the grades with the load. Parking on the slope without block the wheels. Preferred recommended actions to be taken in the event of tip over or off-dock accidents: Always fasten the seat belt. Hold the steering wheel and brace the foot against the truck. Deviate the tip over side.
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Page 35: Operator Notice
This chapter instructs on safety operation procedures that should followed during the use of the BYD forklift. The operator of the BYD forklift should have obtained the driving permit in accordance with local regulations. Before operating the forklift, check the data plate and capacity chart to know the loading capacity of the forklift and avoid the overloading during operation. -
Page 36: Notice
Make sure that the load is well palletized and trimmed to avoid its protruding the loading surface of forklift and thus slipping, collapsing and falling over. Any modification on the forklift is not allowed. Contact with BYD before making any modification. -
Page 37: Warning Decals And Signs
The BYD forklifts have warning decals and signs to remind the operators of potential risks, as well as safety notices. Find and read all these decals and signs. If the warning decals and signs are missing or difficult to read, please contact your local BYD dealer for immediate replacement. -
Page 38: Data Plate And Loading Capacity Chart
Battery capacity Tire size,front Battery type identification Tire size,rear No.1, BYD Road, Zhenjiang Industrial Park, Shaoguan, Guangdong, China 1800 South Figueroa Street, Los Angeles, CA 90015 Assembled in China CAUTION Every forklift might have different specification. Check the data plate before operation to confirm the forklift specification. -
Page 39: Loading Capacity Chart
After receiving the forklift, please check the data plate and confirm if it is what you have ordered. Before transporting, check the loading capacity curve when the following condition occurs and check with your local BYD dealer: · Load is not centered on the forks or is swinging. · Load center is too far. - Page 40 https://www.forkliftpdfmanuals.com/...
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Page 41: Truck View And Technical Specifications
TRUCK VIEW AND TECHNICAL SPECIFICATIONS This chapter explains the overview of the forklift and its relevant technical specifications. https://www.forkliftpdfmanuals.com/... -
Page 42: View
TRUCK VIEW AND TECHNICAL SPECIFICATIONS View General View https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... - Page 43 ECB16 ECB18 Name Name Name Overhead Guard Carriage Counterweight Mast Fork Tow Pin Using Area Rear Lamp Front Wheel Front Lamp Rear Handle Rear Wheel Load Backrest Charging Door https://www.forkliftpdfmanuals.com/ OM-ECB162015006-EN-US...
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Page 44: Specifications
TRUCK VIEW AND TECHNICAL SPECIFICATIONS Specifications Technical Drawing ECB16B,ECB16C https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... - Page 45 ECB16 ECB18 ECB18B,ECB18C https://www.forkliftpdfmanuals.com/ OM-ECB162015006-EN-US...
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Page 46: Technical Specifications (Dual Drive)
TRUCK VIEW AND TECHNICAL SPECIFICATIONS Technical Specifications (Dual Drive) Manufacturer Model ECB16B,ECB16C ECB18B,ECB18C Drive Electric Electric Operator type Seat Seat Rated capacity 3528 3969 Load center 19.69 19.69 Load distance, center of drive axle to fork 14.37 14.37 Wheelbase 53.54 53.54 Service weight 6835.5... -
Page 47: Mast Specifications
ECB16 ECB18 Mast Specifications Type 2-Stage Standard 2-Stage Free Lift 3-Stage Free Lift Lift height 118.1 137.8 157.5 177.2 118.1 137.8 157.5 177.2 196.9 216.5 236.2 Fork height h23 in 119.5 139.2 158.9 178.5 119.5 139.2 158.9 178.5 198.2 217.9 237.6 Height, mast lowered 79.5... - Page 48 https://www.forkliftpdfmanuals.com/...
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Page 49: Operating The Forklift
OPERATING THE FORKLIFT This chapter explains how to operate to BYD electric forklift correctly. Before reading this chapter, refer to Instruction in Safe Operation for the information of forklift data plate, capacity chart and safety warning and decals. During the delivery of the forklift, make sure the red emergency disconnect switch stays pressed down. -
Page 50: Seat
OPERATING THE FORKLIFT Seat Descriptions There are two types of seats, the basic seat and the comfort seat. BASIC means the forklift is equipped with the manual valve, the basic seat and the manual lever. COMFORT means the forklift is equipped with the E-Valve, the comfort seat and the MFA. Basic Seat Comfort Seat https://www.forkliftpdfmanuals.com/... -
Page 51: Basic Seat
ECB16 ECB18 Basic Seat Adjustment of lateral position of seat Pull up the recess of the lever. Move the seat forward and/or backward to find the right seat position for easier handling of levers, steering and pedals. Return the lever to its folded position and the seat has been adjusted. -
Page 52: Weight Adjustment
OPERATING THE FORKLIFT Weight adjustment Press the lever for seat weight adjustment up or down.The lever position indicates the adjusted user’s weight by means of the symbols. Seat belt Pull out the seat belt slowly from the retractor. Put the buckle end into the lock. https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... -
Page 53: Comfort Seat
ECB16 ECB18 Comfort Seat Adjustment of lateral position of seat Pull up the recess of the lever. Move the seat forward and/or backward to find the right seat position for easier handling of levers, steering and pedals. Return the lever to its folded position and the seat has been adjusted. -
Page 54: Weight Adjustment
OPERATING THE FORKLIFT Weight adjustment Fold out the weight adjustment lever completely, hold it at the front and move it upwards or downwards (10 movements from minimum to maximum). Before every new movement, bring the lever back to the starting position (audible locking sound). -
Page 55: Document Box
ECB16 ECB18 Document box There is a document box on the rear side of seat, which could store documents, work gloves and other flat goods. https://www.forkliftpdfmanuals.com/ OM-ECB162015006-EN-US... -
Page 56: Drive Control System
OPERATING THE FORKLIFT Drive Control System Drive control system overall view https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... - Page 57 ECB16 ECB18 Name Name Name Steering Wheel TFT Display Parking Brake Ignition Switch Travel Direction Control Switch Brake Oil Cover Adjustment Lever Combination Lights Control https://www.forkliftpdfmanuals.com/ OM-ECB162015006-EN-US...
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Page 58: Adjusting The Steering Wheel
OPERATING THE FORKLIFT Adjusting the steering wheel Release the steering wheel stop lever and the steering wheel can now be adjusted backwards/forwards. Set the steering wheel to the required position, and then fix the stop lever in position.After adjustment, try moving the steering wheel to check if it is secured. Ignition Switch OFF: position indicates that the power is cut off and allows entering and removing the key. -
Page 59: Horn
ECB16 ECB18 Horn Press down the horn to send audible warning when approaching crossings or when the visibility is limited. Note When the key is in OFF position, the horn will not work. https://www.forkliftpdfmanuals.com/ OM-ECB162015006-EN-US... -
Page 60: Check The Braking Oil
Authorized braking fluid type: DOT4 Seek the consent from an authorized dealer or from the manufacturer before using other types of braking fluid. Always contact with an authorized BYD dealer or with BYD if you have any question. The braking fluid is chemical product. Keep it beyond the reach of children and avoid contact with skin. -
Page 61: Parking Brake
ECB16 ECB18 Parking Brake After bringing the forklift to a stop with the service brake, hold the hand brake lever and pull it towards your body. To release the hand brake, press down the unlock button on the top of the hand brake lever and push it back. -
Page 62: Selecting Travel Direction
OPERATING THE FORKLIFT Selecting Travel Direction To drive the forklift forward or in reverse, select the travel direction by setting the lever on the left side of steering wheel and depress the accelerator pedal. Forward: pushing the lever forward. Stop. Reverse: pull the lever backward (after pulling it backward, the reversing lights will be lit and the beeper will be sound). -
Page 63: Combination Lights Control
ECB16 ECB18 Combination Lights Control Left turning light: push the switch forward. Low beam: turn the switch clockwise to the first stop High beam: turn the switch clockwise to the second stop Right turning light: pull the switch backward Note When the key is in the OFF position, the turning indicators could still work. -
Page 64: Multifunction Display
OPERATING THE FORKLIFT Multifunction Display Overview on Multifunction Display Enter Lights for left and right turning indicators Functions Speed mode switch button Power mode Standard Odometer Speed mode 351 mi High Total working hours 253h Traction battery voltage 79V Parking brake Overload warning indicator indicator (only available in comfort model) -
Page 65: Adjusting Speed Mode (Class)
ECB16 ECB18 Adjusting Speed Mode (Class) OK indicator Power mode Standard When the forklift is powered on, When the forklift is powered on, the this indicator gets lit default power mode is Standard Power mode Standard Odometer Speed mode 351 mi... -
Page 66: Working Indicator And Messages
OPERATING THE FORKLIFT Working Indicator and Messages Power mode Gear Standard This indicator shows the gear position that the forklift is Please return engaged in at the moment. F: Forward to the seat N: Stop/Neutral R: Reverse Odometer Speed mode High 351 mi Total working hours... -
Page 67: Setting
ECB16 ECB18 Setting Entering into the Setting, the operator can change the setting on the time, unit, working hours, background light, language and factory setting. Press the middle button at the left to enter into the Setting. Time Language Unit... -
Page 68: Error Indicator
OPERATING THE FORKLIFT Error Indicator Explanation on the 3 indicators: Indicator related to the battery, which appears in the case of low battery and battery failure. Indicator related to the temperature, which appears when some components are overheated. It appears when driving, lifting and acceleration failures occur. https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... -
Page 69: Trouble-Shooting Methods
ECB16 ECB18 Trouble-shooting Methods The following table contains all the error messages that could be shown in the multifunction display. Please refer to the trouble shooting method for solution when the following error occurs. Type Error Message Solution If battery charge is below 10%, charge the battery. If battery Drive logic error One charge is over 30%, restart the forklift. -
Page 70: Working Equipment Controlling System
OPERATING THE FORKLIFT Working Equipment Controlling System Mechanical levers Lift: push the lever forward to lower, pull the lever backward to lift. Tilt: push the lever forward to tilt forward, pull the lever backward to tilt backward. Side Shift: push the lever forward to shift leftward, pull the lever backward to tilt shift rightward. -
Page 71: Fingertip Control
ECB16 ECB18 Fingertip Control Lift: push the button forward to lower, pull the button backward to lift. Tilt: push the button forward to tilt forward, pull the button backward to tilt backward. Side Shift: push the button forward to shift leftward, pull the button backward to tilt shift rightward. -
Page 72: Forks
OPERATING THE FORKLIFT Forks Adjusting the Forks Pull up the locking pin of the forks. Adjust the spread between the forks based on the dimension of the load. CAUTION Adjust the forks so that both forks are equidistant from the outside edge of the fork carriage. https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... -
Page 73: Towing Pin
ECB16 ECB18 Towing Pin Use of the Towing Pin Pull up the tow pin. Insert the tiller of the trailer. Insert the tow pin through the tiller. CAUTION The tow pin can only be used for towing light duty trailers within the factory. -
Page 74: Transporting The Forklift
OPERATING THE FORKLIFT Transporting the Forklift Crane-lifting the Forklift When lifting the forklift with a crane, secure the swings to the attachment points near the top of the mast and the rear parts of the overhead guard. See the following picture. https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... -
Page 75: Driving Into The Transport Truck
ECB16 ECB18 DANGER When lifting the forklift by crane, do not allow anyone to enter into the working area of the crane. Never use the tow pin opening on the counterweight to crane-lift the forklift. WARNING Use only a crane with sufficient loading capacity (See the data plate on the forklift) Crane slings should be fastened in such a way that they do not come into contact with any part of the forklift when lifting. -
Page 76: Transporting Loads
OPERATING THE FORKLIFT Transporting Loads Loading Load on the ground: (1) Drive the forklift carefully up to the load and brake the forklift to a stop. (2) Tilt the mast forward and place the forks on the floor. (3) Insert the forks under the load. (4) Raise the forks above the ground and tilt the mast backwards. -
Page 77: Unloading
ECB16 ECB18 WARNING When driving the forklift on a slope, keep the forks always facing the uphill direction and drive in turtle speed mode. Do not cross or turn around on a slope. CAUTION Have a second person as lookout if the visibility of the operator is reduced. -
Page 78: Exiting From The Forklift
OPERATING THE FORKLIFT Exiting from the Forklift After depositing the loads, lower the forks until they touch the floor. Apply the parking brake. Turn the key anticlockwise to OFF position and take it out. Press down the Emergency Disconnect Switch. Unbuckle the seat belt. - Page 79 ECB16 ECB18 https://www.forkliftpdfmanuals.com/ OM-ECB162015006-EN-US...
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Page 81: Daily Or Weekly Check And Inspection
DAILY OR WEEKLY CHECK AND INSPECTION This chapter explains how to conduct daily checks and inspections on BYD forklifts. The time interval for the daily check tasks depends on the actual use of forklift: Daily (or every 8 hours) or weekly (or every 40 hours). -
Page 82: Daily Inspection
Check the forklift truck body for damage and deformation. Check the floor where the forklift is parked for oil leakage. Note If oil leakage occurs, confirm the location of the oil leakage and contact the BYD after sales service. Tires Check on a daily basis (every 8 hours) if the wheel nuts are secured or loose. -
Page 83: Working Equipment
Check the working equipment for deformation and damage. check if the bolts are securely fastened. Note If oil leakage occurs, confirm the location of oil leakage and contact the BYD after sales service. Hydraulic System Check the hydraulic oil level in the oil tank. -
Page 84: Lights, Horn And Other Warning Equipment
DAILY OR WEEKLY CHECK AND INSPECTION Check if the turning indicator signs appear when the turning indicator is activated. Check if the 3 control buttons on the instrument panel functions properly. Lights, Horn and Other Warning Equipment Check if working lights work properly. Check if turning indicators work properly. -
Page 85: Checklist And Time Interval
ECB16 ECB18 Weekly Inspection Checklist and Time Interval If the forklifts work less than 40 hours per week, conduct the following inspection on weekly basis. otherwise conduct the inspection every 40 hours. For details, please see "REGULAR INSPECTION AND MAINTENANCE". - Page 86 https://www.forkliftpdfmanuals.com/...
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Page 87: Regular Inspection And Maintenance
REGULAR INSPECTION AND MAINTENANCE This chapter explains how to conduct regular inspections and maintenance on the BYD forklift. https://www.forkliftpdfmanuals.com/... -
Page 88: Checklist And Procedures
REGULAR INSPECTION AND MAINTENANCE Checklist and Procedures Inspection Checklist and Procedures To allow the the BYD forklift to deliver high performance, it is essential to conduct regular inspections and maintenance. Intervals for regular inspections and maintenance are as follows: Interval Standard One... -
Page 89: Regular Maintenance Checklist
Torque On Critical Fasteners Check Note If the working environment is harsh, the maintenance interval should be reduced, and advice from BYD aftersales personnel should be sought. Type and Parameters of Oil and Grease Lubricant, oil type and replacement volume table: Item... -
Page 90: Working Equipment
REGULAR INSPECTION AND MAINTENANCE Working Equipment Mast Channel Cleaning and Adjustment Check and clean the inner chamber of the mast channel. Make sure that the inner chamber is clean, flat and well lubricated. Check gaps between the inner and the outer mast, and use the adjusting screw to ensure gaps being equal. -
Page 91: Adjusting The Chains
ECB16 ECB18 Adjusting the Chains Park the forklift on a level ground and fully lower the mast and apply the parking brake. Switch off the forklift, take off the key and press down the emergency disconnect switch. Unscrew the adjusting nut (1) and (2), and adjust the length of the chains by adjusting the adjusting screw (2) on the retaining pin. -
Page 92: Electric
REGULAR INSPECTION AND MAINTENANCE Electric Electric System Inspection Check connectors. check fuses and connect bars of the main controller. https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... - Page 93 ECB16 ECB18 check fuses and relays in the fuses box. WARNING Disconnect the battery before checking the electric system. https://www.forkliftpdfmanuals.com/ OM-ECB162015006-EN-US...
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Page 94: Hydraulic System
REGULAR INSPECTION AND MAINTENANCE Hydraulic System Before Inspection and Maintenance Park the forklift on a level ground and fully lower the mast and apply the parking brake. Switch off the forklift, take off the key and press down the emergency disconnect switch. To check the hydraulic oil level and the state of the return filter indicator, open the check door of the foot plate. -
Page 95: Hydraulic Oil Level
ECB16 ECB18 Hydraulic Oil Level Pull out the oil dipstick, use the clean cloth to wipe the oil on it, and then insert it back. Pull out the oil dipstick again, and then see if the oil level is between two marks. -
Page 96: Return Filter Element Replacement
REGULAR INSPECTION AND MAINTENANCE Return Filter Element Replacement Put the clean cloth around the return filter. Unscrew the cover plate and pull the out filter element. Clean the cover plate and check if the seal and the o-ring are in good condition, replace them if necessary. -
Page 97: High Pressure Filter Element Replacement(Comfort Type Forklift)
ECB16 ECB18 High Pressure Filter Element Replacement(Comfort Type Forklift) Put the clean cloth around the return filter. Unscrew the filter bowl and pull the out filter element. Clean the filter bowl and check if the o-ring is in good condition, replace it if necessary. -
Page 98: Hydraulic Oil Replacement
Using unauthorized hydraulic oil might cause damage to hydraulic system. Use only authorized hydraulic oil. If you need to switch to other types of hydraulic oils, contact with the BYD forklift after sales service people. Note If the average oil temperature stays between 104 ~ 140 °F, it is recommended to use ISO VG46. -
Page 99: Tires Replacement
If the wear between the front and rear wheels or left and right wheels is constant, not even, or if the tires and rims are found damaged or bent, contact with BYD after sales service people for inspection and repair. -
Page 100: Front Wheels Replacement
REGULAR INSPECTION AND MAINTENANCE Front Wheels Replacement Park the forklift on the level floor, apply the handbrake, switch off the forklift, remove the key and press down the emergency disconnect switch. Jack up the forklift until the tires are off the ground and loosen the wheel nuts. Remove the wheel nuts and wheels. -
Page 101: Gear Oil
Use only Mobifluid 424 gear oil. If you need to use other types of gear oil, contact with BYD after sales service people. The working temperature of gear box cannot exceed 248°F. Every 3000 working hours, check if the piston inside the driving axle exceeds 0.14in. If yes, contact with BYD after sales service personnel. https://www.forkliftpdfmanuals.com/ OM-ECB162015006-EN-US... -
Page 102: Braking Oil Replacement
REGULAR INSPECTION AND MAINTENANCE Braking Oil Replacement Braking Oil Reservoir Braking Oil Drain Plug https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... -
Page 103: Methods Of Replacing Braking Oil
Tighten braking oil drain plug (torque: 4.5ft-lbs) and clean the residual oil spill. WARNING The DOT4 type of braking oil has passed the BYD quality test. Using another type of braking oil might influence the braking performance of the forklift. The viscosity of the braking oil is a factor that might influence the braking performance. -
Page 104: Steering Axle
REGULAR INSPECTION AND MAINTENANCE Steering Axle Clean Clean the steering axle with the compressed air. CAUTION Do not damage the steering axle when cleaning it. https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... -
Page 105: Torque On Critical Fasteners
ECB16 ECB18 Torque On Critical Fasteners Drive Axle Fasteners Category Description Torque (ft-lbs) Drive Axle and Motor Mounting Bolt 36.90 Drive Axle and Motor Mounting Bolt 36.90 Drive Axle Fasteners Drive Axle Mounting Bolt 95.94 Drive Axle Mounting Bolt 95.94... -
Page 106: Wheel Fasteners
REGULAR INSPECTION AND MAINTENANCE Wheel Fasteners Category Description Torque (Ft-lbs) Front Wheel Nut 147.51 Wheel Fasteners Rear Wheel Bolt 118.01 Counterweight Fasteners Category Description Torque (Ft-lbs) Counterweight Mounting Bolt 206.52 Counterweight Fasteners Slab Counterweight Mounting Bolt 132.76 https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... -
Page 107: Mast Fasteners
ECB16 ECB18 Mast Fasteners Load Backrest Fasteners Category Description Torque (Ft-lbs) Load Backrest Fasteners Load Backrest Bolt 88.51 Tilt Cylinder Fasteners Category Description Torque (Ft-lbs) Tilt Cylinder and Mast Mounting Bolt 44.25 Tilt Cylinder Tilt Cylinder and Frame Mounting Bolt 14.75... - Page 108 REGULAR INSPECTION AND MAINTENANCE Mast Mounting Fasteners Category Description Torque (Ft-lbs) Mast Mounting Fasteners Mast and Frame Mounting Bolt 88.51 https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL...
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Page 111: Decommissioning And Restoring
DECOMMISSIONING AND RESTORING If you do not plan to use the BYD electric forklift for more than three months, follow the instructions in this chapter to decommission and restore the forklift to service. Even when the forklift is taken out of service for a long time, several tasks need to be carried out on a monthly basis, such as lifting and lowering the forks, tilting the mast and others. -
Page 112: Decommissioning The Forklift
Do not cover the forklift with a plastic cover, which will cause water vapor to condense and to accumulate. Ask your BYD dealer for advice if the forklift needs to be decommissioned for more than 6 months. https://www.forkliftpdfmanuals.com/... -
Page 113: Restoring The Forklift To Service
ECB16 ECB18 Restoring the Forklift to Service Procedures to Restore the Forklift to Service Remove and clean the dust on the forklift components and complete the following procedures: Lubricate all the components. Lubricate the inside of the hydraulic cylinders by completely lifting/lowering the forks, tilting masts and handling attachment several times. -
Page 114: Other Information
Tel: 045-290-6550; 045-290-6616 Fax: 81-(0)45-319-1506 Importer: BYD Auto Industry Company Limited Address: No.3009, BYD Road, Pingshan, Shenzhen, 518118, P.R.China Tel: +86-755-89888888 Fax: +86-755-84202222 Manufacturer: BYD (SHAOGUAN) CO.,LTD. Address:No.1, BYD Road, Zhenjiang Industrial Zone, Shaoguan, Guangdong, 512040, P.R.China Tel:+86-751-810 8888 https://www.forkliftpdfmanuals.com/ OPERATOR MANUAL... - Page 115 https://www.forkliftpdfmanuals.com/...
- Page 116 ECB16 ECB18 OPERATOR MANUAL https://www.forkliftpdfmanuals.com/...