MSA ULTIMA X5000 Safety Manual
Gas monitor
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Also See for ULTIMA X5000:
- Operating manual (70 pages) ,
- Quick start manual (3 pages) ,
- Operating manual (95 pages)
Related Manuals for MSA ULTIMA X5000
Summary of Contents for MSA ULTIMA X5000
- Page 1 ULTIMA X5000 Gas Monitor Safety Manual Order No.: 10177362/01 CR: 800000054249 MSAsafety.com...
- Page 2 This manual describes only the SIL related safety information for the ULTIMA X5000 to support installations where SIL certification to IEC 61508 is required. For complete information regarding performance, installation, operation, maintenance, safety information, warnings and specifications of the ULTIMA X5000 Gas Monitor, please refer to the associated product manual (P/N 10177361).
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Page 3: Table Of Contents
4.6. Application specific restrictions ......................9 Unit Identification ........................... 12 5.1. Component Overview ........................12 5.2. Label Overview ..........................12 5.3. Software ............................14 Specifications ............................15 Safety Function............................16 Appendix A .............................. 17 ULTIMA X5000 Gas Monitor Safety Manual... - Page 4 Table 1: Safety Relevant Parameters ......................10 Table 2 Environmental/Electrical Specifications ..................15 Table 3 Analog Output Default Values ......................15 Table 4 Fault Reporting Time (Refer to Appendix A) .................. 16 Table 5 Troubleshooting ..........................17 ULTIMA X5000 Gas Monitor Safety Manual...
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Page 5: Introduction
The ULTIMA X5000 is capable of communicating with and displaying information for two sensors at a time. The device generates two discrete analog outputs; one for each sensor connected to the transmitter. Each analog output is a standard 4 to 20 mA sourcing output. -
Page 6: Safety And Precautionary Measures To Be Adopted
Repair or alteration of the device beyond the scope of the product instructions or by anyone other than an authorized MSA service provider could cause the product to fail to perform as designed. -
Page 7: Operational Safety Concerns
For additional operational information refer to the product instruction manual (P/N 10177361). 3.1. Calibration The ULTIMA X5000 allows the user a method for sensor calibration. This typically includes a zero and span operation with target gas. Refer to the instruction manual for full details on calibration methodology for each sensor type. -
Page 8: Functional Safety Installation
4.1. Safety Function The Ultima X5000 detects hydrocarbon, toxic, and oxygen gas atmospheres and provides a 4-20 mA output depending on the concentration in air, see user manual for additional information. See figure 1 for representation of the safety function and non-interfering communications. -
Page 9: Proof Test Steps
The failure rates for the Xcell sensor sections do not include the sensor failure rates, which must be added to obtain the complete metrics. If the relay board option is used the Fault Relay output must be monitored by the logic solver. ULTIMA X5000 Gas Monitor Safety Manual... -
Page 10: Table 1: Safety Relevant Parameters
2017 1453 1.60E-03 XIR Plus 8.79E-05 �� = �������� �������� ���������������� ∗ 10 �� = �������� �������� �������������������� ∗ 10 �� = �������� ������������������ ���������������� ∗ 10 �� = �������� ������������������ �������������������� ∗ 10 ULTIMA X5000 Gas Monitor Safety Manual... - Page 11 = 1.19 ∗ 10 ������ ������������ 1 = 1.19 ∗ 10 NOTE: Total system calculation is required to determine final PFDavg, these calculations do not account for final elements e.g. safety valves or logic solvers. ULTIMA X5000 Gas Monitor Safety Manual...
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Page 12: Unit Identification
Fig. 2 Component Overview * Only used with M25 bases 5.2. Label Overview Serial number is located where shown (highlighted in green). Actual number of digits may be different. Fig. 3 Serial Number Label ULTIMA X5000 Gas Monitor Safety Manual... - Page 13 Unit Identification Fig. 4 Transmitter - Position of Labels Fig. 5 Board Stack - Position of Labels ULTIMA X5000 Gas Monitor Safety Manual...
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Page 14: Software
Unit Identification Fig. 6 Digital Sensor - Position of Labels Fig. 7 XIR Plus - Position of Labels 5.3. Software Software information can be read using the display see user manual 10177361 for additional information. ULTIMA X5000 Gas Monitor Safety Manual... -
Page 15: Specifications
Specifications Specifications Table 2 and Table 3 list specifications for the ULTIMA X5000 Gas Monitor. For a complete list of specifications refer to the product instruction manual. Table 2 Environmental/Electrical Specifications Toxics & Oxygen Combustible Catalytic XIR PLUS Operating temperature -40°C to +60°C... -
Page 16: Safety Function
Safety Function Safety Function The ULTIMA X5000 sensor head, utilizes oxygen, combustible and toxic sensors to monitor and alarm to dangerous and explosive atmospheres. The element safety functions of the ULTIMA X5000 are defined as follows: To provide the host system with a predefined 4-20 mA alarm signal output and to de-energize* a relay (if included) in the event of a dangerous or explosive atmosphere depending on the sensor type configuration. -
Page 17: Table 5 Troubleshooting
Attach one sensor to the unit. “External Memory ON/ON/OFF Indicates that an error Select Reset Main Unit Access Error” occured from Instrument menu. communicating to the Verify the customer EEPROM. settings. Replace the main PCBA. ULTIMA X5000 Gas Monitor Safety Manual... - Page 18 If this is within range. range, then replace the sensor. “Over Range” ON/ON/OFF An over scale gas Verify the area is clear reading is present. of gas first then recalibrate the sensor. ULTIMA X5000 Gas Monitor Safety Manual...
- Page 19 Check the input power Voltage Fault” input voltage is out of supply voltage and range. check the wiring to the sensor module for damage. If this does not resolve the issue, replace the sensor. ULTIMA X5000 Gas Monitor Safety Manual...
- Page 20 (if different from default), then recalibrate the sensor. “Unknown Error” ON/ON/OFF Indicates that a sensor Replace the sensor or is returning an update the main PCBA unknown error software. condition. ULTIMA X5000 Gas Monitor Safety Manual...
- Page 21 Then recalibrate the sensor. Gas value is still Both side green LEDs Indicates that Calibrate the sensors shown. blinking calibration is attached to the unit. recommended. (TruCal sensors only) Lower numbers have higher priority ULTIMA X5000 Gas Monitor Safety Manual...
- Page 22 For local MSA contacts, please visit us at MSAsafety.com...
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