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Helios PD2-6200 Analog Input Flow Rate/Totalizer
Instruction Manual
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Large Display NEMA 4X, IP65 Wall Mounted Flow Rate/Totalizer
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0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Field Selectable Inputs with ±0.03% Accuracy
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Large Dual-Line 6-Digit Display, 1.8" (46 mm) Readable from 100 Feet (30 Meters) Away
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Isolated 24 VDC @ 200 mA Transmitter Power Supply
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4 Relays with Interlocking Capability + Isolated 4-20 mA Output Option
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Free PC-Based, On-Board, MeterView Pro USB Programming Software
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SunBright Display Standard Feature; Great for Outdoor Applications
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Display Rate & Total at the Same Time
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Rate in Units per Second, Minute, Hour, or Day
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Total, Grand Total or Non-Resettable Grand Total
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Front Panel or Remote Total Reset
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Password Protection for Total Reset
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Total Stored in Non-Volatile Memory
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Assign Any Relay for Rate or Total
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4-20 mA Output for Rate or Total
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Display Open Channel Flow with Programmable Exponent Feature
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32-Point Linearization & Square Root Extraction
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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Conformal Coated PCBs for Dust and Humidity Protection
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UL & C-UL Listed. E160849; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Programmable Display, Function Keys & Digital Inputs
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On-Board USB & RS-485 Serial Communications
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Modbus RTU Communication Protocol Standard
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5 Digital Inputs & 4 Digital Outputs Standard
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Password Protection
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Light / Horn & Button Accessory
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Control Station Accessory for Remote Operation
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3-Year Warranty
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
MeterView Pro
USB Install
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Table of Contents
Related Manuals for PRECISION DIGITAL Helios PD2-6200
Summary of Contents for PRECISION DIGITAL Helios PD2-6200
- Page 1 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual MeterView Pro USB Install • Large Display NEMA 4X, IP65 Wall Mounted Flow Rate/Totalizer • 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Field Selectable Inputs with ±0.03% Accuracy •...
- Page 2 Anyone using this product for such applications The easiest and quickest way to program your Helios does so at his/her own risk. Precision Digital meter is to use the FREE MeterView Pro Corporation shall not be held liable for damages programming software.
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Page 3: Table Of Contents
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Table of Contents Introduction ......................6 Using the PD2-6200 Like a PD2-6000 Process Meter ........6 Ordering Information ................... 6 Specifications....................... 9 General ......................9 Process Input ....................10 Rate/Totalizer ....................10 Relays ...................... - Page 4 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Setting the Relay Operation (relay) ............33 Relay Assignment (Assign) ................ 33 Setting the Relay Action ................33 Programming Set and Reset Points ............34 Setting Fail-Safe Operation ................. 34 Programming Time Delay................34 Relay Action for Loss of 4-20 mA Input (Loop Break) .........
- Page 5 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Table of Figures Figure 1. Meter Mounting Holes Location ............14 Figure 2. Meter Mounting Holes Dimensions ..........14 Figure 3. Meter Dimensions – Side View ............14 Figure 4. Meter Dimensions - Front View ............14 Figure 5.
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Page 6: Introduction
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Introduction Ordering Information The Helios PD2-6200 is a multi-purpose, easy to use, 85-265 VAC Models large-display rate/totalizer ideal for flow rate, total, Standard Options Model and control applications. It features large 1.8 inch... - Page 7 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Light / Horn Accessories Pipe Mounting Kit Helios Meter Shown with MOD-PD2LHRB1 Red Light Helios Meter Shown mounted to pipe using PDA6260 / Horn and Button. Meter Sold Separately. pipe mounting kit. See Pipe Mounting Instructions on page 15 for details.
- Page 8 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Useful Tools PD9501 Multi-Function Calibrator This PD9501 Multi-Function Calibrator has a variety of signal measurement and output functions, including voltage, current, thermocouple, and RTD. PD9502 Low-Cost Signal Generator PD9502 is a low-cost, compact, simple to use 4-20 mA or 0-10 VDC signal generator.
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Page 9: Specifications
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Specifications Power 85-265 VAC 50/60 Hz; 90-265 VDC, 20 W max; Options 12-24 VDC, 12-24 VAC, 15 W max. Powered over USB for configuration only. Except where noted all specifications apply to operation at +25°C. -
Page 10: Process Input
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Process Input Rate/Totalizer Inputs Field selectable: 0-20 mA, 4-20 mA Rate Display -99999 to 999999, lead zero blanking. 10 V (0-5 V, 1-5 V, 0-10 V) “R” LED illuminates while displaying rate. -
Page 11: Relays
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Relays Isolated 4-20 mA Transmitter Output Rating 4 SPDT (Form C) internal and rated 3 A @ 30 VDC and 125/250 VAC resistive load; Output Rate/process, total, grand total, max, min, 1/14 HP (≈ 50 W) @ 125/250 VAC for... -
Page 12: Rs-485 Serial Communications
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual RS-485 Serial Communications Digital Inputs & Outputs Compatibility EIA-485 Function Terminals provided for remote operation of all four programming / operation buttons Connectors Removable screw terminal connector (use PDA2364-MRUE control station). Max Distance 3,937' (1,200 m) max Other uses include acknowledge/reset relays and reset max/min values. -
Page 13: Compliance Information
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Compliance Information Safety Information Safety • Read complete instructions prior to installation UL & C-UL USA & Canada and operation of the meter. Listed UL 508 Industrial Control Equipment (USA) C22.2 No. 142 (Canadian National •... -
Page 14: Wall Mounting Instructions
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Mounting Dimensions Wall Mounting Instructions The meter can be mounted to any wall using the four 4.77" provided mounting holes. Note that the bottom (121.2 mm) mounting holes are located underneath the lower door panel. -
Page 15: Pipe Mounting Instructions
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Pipe Mounting Instructions The meter can also be mounted to a pipe using the optional pipe mounting kit (PDA6260). This kit includes two mounting plates, two U-bolts, and the necessary nuts and bolts. To mount the meter to a pipe using the pipe mounting kit accessory, follow these instructions. -
Page 16: Installation Overview
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.”... -
Page 17: Transmitter Supply Voltage Selection (P+, P-)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Transmitter Supply Voltage Selection (P+, P-) All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor. -
Page 18: Connections
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Connections All connections are made to screw terminal connectors located under the lower door panel. Remove the single securing screw in order to access the wiring terminals. • Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. -
Page 19: Power Connections
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual The current input is protected against current Power Connections overload by an internal resettable fuse. The display Power connections are made to a two-terminal may or may not show a fault condition depending on connector labeled POWER. -
Page 20: Switching Inductive Loads
6 for additional information. RC Networks (Snubbers) Available from Precision Digital RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901. Note: Relays are de-rated to 1/14th HP (50 watts) -
Page 21: Digital I/O Connections
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual RS-485 Connection Examples RS-485 Converter Connections Figure 21 below details the wiring connections from the RS-485 connector to an RS-485 serial converter (such as the PDA7485-I or PDA8485-I) for a five-wire RS-232 Serial network. -
Page 22: F4 Digital Input Connections
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual F4 Digital Input Connections Remote Operation of Meter The meter can be operated via the programming A digital input, F4, is standard on the meter. This buttons or a PDA2364-MRUE remote control station... -
Page 23: Setup And Programming
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Setup and Programming There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. -
Page 24: Programming Buttons
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Programming Buttons Lower Door Panel SIGNAL MA OUT RELAY1 RELAY2 RELAY3 RELAY4 P+/P- 24V 10V 5V V+ mA+ POWER MENU RIGHT MENU RESET ENTER Button Description Button Description Menu Up Arrow/F2 Right Arrow/F1 Acknowledge (Enter)/F3 •... -
Page 25: Display Functions & Messages
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and... - Page 26 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description Disable relay and front Contrl Control Enter Control menu panel status LED Auto Automatic Press Enter to set relays...
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Page 27: Main Menu
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Reset, Control, Setup, and Password. arrow buttons. Press Right arrow to select next digit •... -
Page 28: Setting The Input Signal (Input)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Setting the Input Signal (Input) Setting the Display Units or Custom Tags (units) Enter the Input menu to set up the meter to display current (nmA) or voltage (Volt) inputs. Use this menu to enter the unit or custom tag that will... -
Page 29: Setting The Decimal Point (Dec. P T)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Setting the Decimal Point (dEc. p t) Multi-Point Calibration & Scaling The meter is set up at the factory for 2-point linear The decimal point may be set with up to five decimal calibration. - Page 30 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Error Message (Error) Calibrating the Meter with External An error message indicates that the calibration or Source (Cal) scaling process was not successful. The meter can be calibrated to display the process...
- Page 31 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Time Base, Total Conversion Factor Total & Grand Total Reset The totals can be programmed for automatic or & Total Reset manual reset. In the automatic reset mode, a The time base, total conversion factor, and total reset programmable time delay is available to reset the total menus are located in the Program menu.
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Page 32: Setting The Display Parameter & Intensity (Dsplay)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Setting the Display Parameter & Selecting engineering units or custom legends as display line 2 (d unit) will display the unit or tag Intensity (dsplay) selected for the rate, total, or grand total displayed on Display line 1 can be programmed to display: line 1. -
Page 33: Setting The Relay Operation (Relay)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Relay Assignment (Assign) Setting the Relay Operation (relay) The relays can be assigned to any of the following parameters: This menu is used to set up the operation of the Rate for low or high alarm indication relays. -
Page 34: Programming Set And Reset Points
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Programming Set and Reset Relay Action for Loss of 4-20 mA Points Input (Loop Break) High alarm indication: program set point above reset A loop break condition is triggered when the 4-20 mA point. -
Page 35: Relay And Alarm Operation Diagrams
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual High Alarm with Fail-Safe Relay and Alarm Operation Operation (Set > Reset) Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) Note: Relay coil is energized in non-alarm condition. -
Page 36: Time Delay Operation
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Time Delay Operation Total Relay Sampling Operation The following graphs show the operation of the time Total Preset = 100 delay function. Sample Sample Sample Time Time Time Relay When the total reaches the preset, the relay trips and the sample time starts. -
Page 37: Relay Operation Details
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The four-relays option for the meters expands its... -
Page 38: Non-Latching Relay (Auto)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (LatcH) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset at any time. -
Page 39: Acknowledging Relays
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Acknowledging Relays Setting Up the Interlock Relay (Force On) Feature There are three ways to acknowledge relays programmed for manual reset: Relays 1-4 can be set up as interlock relays. To set... -
Page 40: Scaling The 4-20 Ma Analog Output (Aout)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the totals and maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog output can be scaled to provide process;... -
Page 41: Setting Up The Password (Pass)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Meter The Password menu is used for programming three levels of security to prevent unauthorized changes to If the meter is password protected, the meter will... -
Page 42: Advanced Features Menu
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced Round Set meter for round Features menu. -
Page 43: Noise Filter (Filter)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Rounding Feature (round) Advanced Features Menu & Display Messages The rounding feature is used to give the user a Display Parameter Action/Setting steadier display with fluctuating signals. Rounding is C CAL Current Calibrating 4-20 mA used in addition to the filter function. -
Page 44: Select Menu (Select)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Select Menu (SElEct) Programmable Exponent Linearization (Prog E) The Select menu is used to select the input signal The programmable exponent can be used to linearize conditioner applied to the input (linear, square root,... -
Page 45: Low-Flow Cutoff (Cutoff)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Round Horizontal Tank Totalizer Count Up/Down (Count) Linearization (rHt) The totalizer count up/down menu may be used to This function automatically calculates the volume in a program the total and grand total to either count up round horizontal tank with flat ends. - Page 46 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Analog Output Source Analog Output Calibration Procedure The source for generating the 4-20 mA output may be assigned to the rate/process variable, total, grand Wire the PD2-6200 4-20 mA output to a current...
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Page 47: Programmable Function Keys User Menu (User)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description F On 1* Force relay 1 (*through 4) into the on The User menu allows the user to assign the front state. -
Page 48: Internal Source Calibration (Ical)
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Internal Source Calibration (ICAL) The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. The use of calibrated signal sources is necessary to calibrate the internal source of the meter. -
Page 49: Meter Operation
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Meter Operation Maximum/Minimum Readings The max & min readings (peak & valley) reached by The meter is capable of accepting current (0-20 mA, the process can be displayed either continuously or 4-20 mA) and voltage signals (0-5 V, 1-5 V, 0-10 V, momentary: 10 V) and displaying these signals in engineering... -
Page 50: Troubleshooting
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way Due to the many features and functions of the meter, that is difficult to determine what’s happening, it might it’s possible that the setup of the meter does not... -
Page 51: Factory Defaults & User Settings
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting The following table shows the factory setting for Act 1 Relay 1 action Automatic most parameters. Relay 1 set point Set 1 1.000... -
Page 52: Troubleshooting Tips
Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the programming buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly... - Page 53 Helios PD2-6200 Analog Input Flow Rate/Totalizer Instruction Manual Contact Precision Digital Technical Support Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com Sales Support Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: sales@predig.com Place Orders Email: orders@predig.com For the latest version of this manual please visit www.predig.com...
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