Kolver EDU2AE Operational Manual

Kolver EDU2AE Operational Manual

Torque range: 0.2-50 nm
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KOLVER S.r.l. declares that the new tool here described : control unit model EDU 2AE is in conformity with
the following standards and other normative documents: 2006/42/CE, LVD 2014/35/UE, EMCD 2014/30/UE,
EN 60745-1, EN 60204-1, EN 61000-6-2, EN 61000-6-4.
It is also in conformity with RoHS II normative (2011/65/UE).
Name:
Position:
st
Thiene, January 1
2019
Operational Manual
EDU2AE - EDU2AE/HP
Torque range: 0.2-50 Nm
IDENTIFICATION DATA OF THE MANUFACTURER
U
VIA M. CORNER, 19/21
36016 THIENE (VI) ITALIA
IDENTIFICATION DATA OF THE PRODUCT
U
MODEL:
CODE:
TECHNICAL DATA OF THE PRODUCT
DIMENSIONS: 195 x 170 x h110 mm WEIGHT: 2,4 Kg
DECLARATION OF CONFORMITY
Giovanni Colasante
General Manager
Person authorized to compile the technical file in Kolver.
KOLVER S.r.l.
EDU 2AE
EDU2AE/HP
032000
032000/HPro
FUSE: 3.15 A
2.00
RO
RO
Giovanni Colasante

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Summary of Contents for Kolver EDU2AE

  • Page 1 DIMENSIONS: 195 x 170 x h110 mm WEIGHT: 2,4 Kg DECLARATION OF CONFORMITY KOLVER S.r.l. declares that the new tool here described : control unit model EDU 2AE is in conformity with the following standards and other normative documents: 2006/42/CE, LVD 2014/35/UE, EMCD 2014/30/UE, EN 60745-1, EN 60204-1, EN 61000-6-2, EN 61000-6-4.
  • Page 2 Read the menu description carefully and in case of doubt please contact Kolver for support information. Turn the unit on through the on/off switch on the back panel. The unit will carry a general system check and “waiting connection”...
  • Page 3: Front Panel Led

    Press any key on the front panel to enter the main screen (see following picture). P L U T O 1 0 T % : 2 0 % 6 0 0 r p m 0 / 0 3 - - - r e a d y 1- Screwdriver model 2- Pre-set torque level (percentage)
  • Page 4: Program Setting

    MENU - - - - - M A I N - M E N U - - - - - - c h a n g e E S C q u i t  P r o g r a m s e t t i n g U n i t o p t i o n s...
  • Page 5 progressively lower in order to avoid motor stalling. If the torque level is reached correctly, it will be showed on the display and you will hear a beep sound, too. Such torque level is indicated as “ T: ..% ” on the main screen. 4) TM Fast Spd (Time Fast Speed): It indicates how long the screwdriver should turn at the FAST SPEED speed (see point 6) before switching to “pre-set speed”...
  • Page 6 ATTENTION: If torque isn’t reached by the maximum time, the screwdriver will stop. “Over maximum time” will be displayed on the status bar and the red led will light up. You will hear two beep sounds, too. 10) Auto Rev: This option will automatically start a reverse after a torque reached/ correct screw signal. You can set time from 0.1 to 20.0 sec.
  • Page 7 The maximum torque option allows to set the highest value of the torque range and it’s on if the calibration is 'ON'. 20) Screws number: The EDU2AE/HP and the EDU 2AE/HP can act as screw counter. You can set the number of screws from 1 to 99.
  • Page 8: Unit Options

    automatically disappear at next screwing or when you enter the menu. Otherwise, press OK at the end of each program. ATTENTION: Every time you enter the menu, the number of screws resets to zero. Unit Options - - - - O P T I O N S - M E N U - - - - c h a n g e E S C q u i t...
  • Page 9: Torque Calibration

    TORQUE CALIBRATION The torque calibration function allows to view the torque value in Nm or in.lbs or kgf.cm directly on the display of the control unit. IMPORTANT: You need a torque tester to proceed, either with static transducer (model minik or K) or with rotary transducer (model minik-e).
  • Page 10 6. Press OK, then the display will show: - - - - - - - - S T E P - - 1 - - - - - E n t e r t o r q u e v a l u e : 0 0 .
  • Page 11 I/O CONNECTIONS Vers. 260918...
  • Page 12  CN1 CONNECTOR – 10 pin: On the back panel, in all the EDU 2AE units, there is a 10 pin I/O connector. NAME FUNCTION OUTPUT +24V voltage protected. The maximum current consumption is 400mA. CAN NOT BE +24V USED TO POWER EXTERNAL DEVICES. Common pin.
  • Page 13 Remote motor stop. If it’s activated the message “STOP MOTOR ON” appears on the STOP display. The motor will stop and won’t start working again as long as the contact is MOTOR closed. REVERSE Remote motor start with torque control while unscrewing. START Remote start with torque control while screwing.
  • Page 14: Troubleshooting

    ERROR PROBLEM SOLUTION “waiting connection” doesn’t turn into “system Contact your nearest Kolver dealer. ready” after it’s been switched on. “Error Torque Control” is displayed on the status Make a new screw. If the error persists, change the torque and speed settings.
  • Page 15 next time you screw. “Rev. incomplete” is displayed on the status bar (the For 2AE model: displayed torque signal is correct but the set The error automatically resets next time you unscrewing is not complete). screw. “Pre-reverse incompl.” is displayed on the status bar (the lever has been released before the Pre-Rev.
  • Page 16 ATTENTION: IF THE OK/ESC OPTION IS DISABLED, ERRORS RESET AT THE FOLLOWING SCREWING/PROGRAM. OTHERWISE PRESS ESC. IF THE PROBLEM PERSISTS, PLEASE CONTACT YOUR NEAREST KOLVER DEALER. SERIAL PORT only on EDU 2AE/HP EDU 2AE/HP control unit is supplied with a serial 9 pin male connector. In this way you can print the results of each screwing.
  • Page 17 EXPLODED VIEW EDU2AE Vers. 260918...
  • Page 18: Spare Parts

    Washer M3 h0,5 mm 800042 Ground cable 800090/E Ferrite 872468 M3 Brass nut 800056/O Front membrane EDU 2AE 858004 Front panel EDU2AE 818002 Connector M12 5 pin + nut + ferrite 201666/R1 Display EDU2AE 852522 Zn-white nut M3 800056 Washer M3 800041...
  • Page 19 EXPLODED VIEW EDU2AE/HPro Vers. 260918...
  • Page 20 Spacer 15mm - 4,8 mm 890004/T Washer M3 h0,5 mm 800042 Ground cable 800090/E Ferrite 872468 M3 Brass nut 800056/O Front membrane EDU2AE/HPro 858009 Front panel EDU2AE 818002 Connector M12 5 pin + nut + ferrite 201666/R1 Display EDU2AE/HP 852522/HP Zn-white nut M3 800056...
  • Page 21 7. No one, whether an agent, servant or employee of KOLVER, is authorized to add to or modify the terms of this limited guarantee in any way. However it’s possible to extend the warranty with an extra cost.

This manual is also suitable for:

Edu2ae/hpro

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