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Kolver EDU2AE Manual

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KOLVER S.r.l. declares that the new tool here described : control unit model EDU 2AE is in conformity with
the following standards and other normative documents : 2006/42/CE, 2006/95/CE, 2004/108/CE, EN 60745-1,
EN 60204-1, EN 61000-6-2, EN 61000-6-4.
It is also in conformity with the RoHS normative.
Name:
Position:
Thiene, Jan. 1
st
2012
EDU2AE - EDU2AE/HP
Torque Range: 0.3-35 Nm
IDENTIFICATION DATA OF THE MANUFACTURER
U
36016 THIENE (VI) ITALIA
IDENTIFICATION DATA OF THE PRODUCT
U
CONTROL UNIT MODEL: EDU 2AE – EDU2AE/HP
CODE: 031000 - 031000/HP
TECHNICAL DATA OF THE PRODUCT
TRANSFORMER: 230V AC 50 Hz – 40 V DC 200 VA FUSE: 3,15 A
DIMENSIONS: 195 x 170 x h110 mm WEIGHT: 3,7 Kg
Giovanni Colasante
General Manager
Person authorized to compile the technical file in Kolver
KOLVER S.r.l.
VIA M. CORNER, 19/21
DECLARATION OF CONFORMITY
Giovanni Colasante

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Summary of Contents for Kolver EDU2AE

  • Page 1 DIMENSIONS: 195 x 170 x h110 mm WEIGHT: 3,7 Kg DECLARATION OF CONFORMITY KOLVER S.r.l. declares that the new tool here described : control unit model EDU 2AE is in conformity with the following standards and other normative documents : 2006/42/CE, 2006/95/CE, 2004/108/CE, EN 60745-1, EN 60204-1, EN 61000-6-2, EN 61000-6-4.
  • Page 2 EDU 2AE and EDU 2AE/HP power supply/control units are an innovative system for controlling the torque of any current control PLUTO electric screwdriver: PLUTO 3, PLUTO 6, PLUTO 10, PLUTO 15, PLUTO 20 and PLUTO 35, either inline, pistol, with angle head or for automation. It’s also possible to use the following clutch models: PLUTO 3FR, PLUTO 5FR and PLUTO 7FR.
  • Page 3 Read the menu description carefully and in case you are unsure please contact Kolver for support information. Turn the unit on through the on/off switch on the back panel. The unit will go through a general system check and the words “waiting connection”...
  • Page 4 MENU The first 12 menu lines are available in both the EDU 2AE and EDU 2AE/HP model. Lines from 13 to 23 are only available in the HP model. - - - - - - - - M E N U - - - - - - - - c h a n g e E S C q u i t...

  • Page 5: Minimum Time

    Brake time: This parameter is only active in combination with the option JOINT: HARD. Break Time indicates how long the selected speed (higher speed) will be on before switching to “pre-torque speed” (lower speed). The “pre-torque speed” will be automatically chosen by the unit depending on the preset torque.
  • Page 6 - - - - - - - - M E N U - - - - - - - - 9 ) R e v e r s e : 1 .0 s 1 0 ) R e v s p e e d : 6 0 0 r p m ...
  • Page 7 If the torque displayed in the EDU2AE/HP is +0.2Nm higher than the value indicated on the tester, change the Compens value to -0,2Nm. If it’s 0.2Nm lower you need to set +0.2Nm and so on. The offset you have set in the Compens parameter will then be applied to all future torque values displayed on the EDU 2HP.

  • Page 8: Torque Calibration

    TORQUE CALIBRATION It is necessary to have a torque tester to proceed with the torque calibration operation. Please read the instructions carefully. For the best results we recommend the Kolver Rotary Transducers (on equivalent) to indicate the torque at your joint.

  • Page 9: Calibration Process

    − If you allow Torque percentages which are outside the minimum or maximum settings to be recorded and included in the calibration process the resulting calibration will not be precise. − During the calibration it’s impossible to go back to the previous screen. Press ESC to stop calibration and then repeat the cycle.
  • Page 10 INTERPRETATION OF ACOUSTIC SIGNALS The control unit emits sounds which help you understand if the fastening operation has been carried out correctly or incorrectly. When the torque is reached meeting all the parameters set, the control unit utters a 0.5 sec “beep” as confirmation. On the other hand, torque reached under min time, during the Ramp time or under the Brake time (see error signals on the display) will cause the control unit to utter two “beep”...

  • Page 11: Troubleshooting

    - Avoid motor stalling A for at least 500 ms) - Unscrewing too heavy ATTENTION: IF THE OK/ESC OPTION IS DISABLED, ERRORS RESET AT THE FOLLOWING CYCLE. OTHERWISE PRESS ESC. IF THE PROBLEM PERSISTS, PLEASE CONTACT YOUR NEAREST KOLVER DEALER.

  • Page 12: Serial Port (Optional)

    SERIAL PORT (optional): Every control unit can be supplied with a serial 9 pin male connector (on demand). In this way you can print the results of each screwing. The transmission characteristics are the following: 9600 (bits per second), 8 (data bits), n (no parity), 1 (bits stop 1).
  • Page 13 1) example of screw OK 2) example of error EXPLODED VIEW OF THE CONTROL UNIT...

  • Page 14: Spare Parts

    SPARE PARTS Position Description Quantity Code Upper panel 818003 Main PCB 852521 Washer M3 800041 Ground cable 800090/E Nut M3 800056 PCB display 852522 PCB display/HP 852522/HP Spacer 15 mm 890004 Front panel 818002 Membrane 818004 Membrane/HP 818005 Connector M12 5 poles + nut 201666/R 3x5 Button head screw 872443...

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Edu2ae/hp

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