PCCO90X SAFETY INSTRUCTIONS The PCCO90X is designed for your enjoyment. By When using exercise equipment, following these precautions and using common sense, you should always take basic you will have many safe and pleasurable hours of precautions including the healthful exercise with your Powerline Cablecrossover. following: After assembly, you should check all functions to ensure correct operation. If you experience problems, • Read all instructions before using the PCCO90X. first recheck the assembly instructions to locate any These instructions are written to ensure your safety and to protect the unit. possible errors made during assembly. If you are unable to correct the problem, call the dealer from • Do not remove any safety labels from the whom you purchased the machine or call 1-800-556- machine. • Do not allow children on or near the equipment. 3113 for the dealer nearest you. • Use the equipment only for its intended purpose as described in this guide. Do not use accessory Obtaining Service attachments that are not recommended by the manufacturer. Such attachments might cause serious Please use this Owner’s Manual to make sure that...
PCCO90X PREPARATION Required tools Assembly Tips The basic tools that you must obtain before assembling Read all “Notes” on each page before beginning each step. the PCCO90X include but are not limit to: While you may be able to assemble the PCCO90X using the • Standard Wrench Set illustrations only, important safety notes and other tips may be included in the text. • Metric Wrench Set Some pieces may have extra holes that you will not use. Use • Adjustable Wrench only those holes indicated in the instructions and illustrations. • Standard / Metric Allen Key Set NOTE: With so many assembled parts, proper alignment and adjustment is critical. While tightening the nuts and bolts, be sure to leave Installation Requirements room for adjustments. Follow these installation requirements when assembling the PCCO90X: NOTE: The bottles that are marked “Poison” is your touch up paint. Keep away from children. Set up the PCCO90X on a solid, flat surface. A smooth, flat surface under the machine helps keep it level. CAUTION: Obtain assistance! If you feel like you can’t assemble the PCCO90X by yourself then do Provide ample space around the machine. Open space not attempt to do so as this could result in around the machine allows for easier access. injury. Review the Installation Requirements before proceeding with the following steps. For aesthetic purposes, insert all bolts in the same direction unless specified (in text or illustrations) to do otherwise.
PCCO90X PART LIST Part # DESCRIPTION VERTICAL FRAME BASE FRAME L-BRACKET WEIGHT FRAME CONNECTING BRACKET RIGHT SUPPORT BRACKET LEFT SUPPORT BRACKET MID PULLEY PULLEY HOLDER CROSSBEAM A CROSSOVER HANDLE CROSSBEAM B CROSS BEAM CONNECTING BRACKET M12x75mm HEX HEAD BOLT M12x70mm HEX HEAD BOLT M10x75mm HEX HEAD BOLT M10x40mm HEX HEAD BOLT M12 NYLON LOCK NUT...
PCCO90X STEP 1 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: finger tighten all hardware in this step. DO NOT wrench tighten until the last step. some components may be pre-assembled. nylon lock nuts will not fully screw onto bolts, must wrench tighten. 1A.
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PCCO90X STEP 2 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: finger tighten all hardware in this step. DO NOT wrench tighten until the last step. some components may be pre-assembled. nylon lock nuts will not fully screw onto bolts, must wrench tighten. 2A.
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PCCO90X STEP 2 left shows step 2 assembled and completed...
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PCCO90X STEP 3 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: finger tighten all hardware in this step. DO NOT wrench tighten until the last step. some components may be pre-assembled. nylon lock nuts will not fully screw onto bolts, must wrench tighten. 3A.
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PCCO90X STEP 3 PCCO90 left shows step 3 assembled and completed...
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PCCO90X STEP 4 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: finger tighten all hardware in this step. DO NOT wrench tighten until the last step. some components may be pre-assembled. 4A. attach cross beam (J) to the vertical frame (A) on the left side using left support bracket (G) and a connecting bracket (E) using a total of: 4 - (#1) M12X75mm hex head bolt...
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PCCO90X STEP 4 left shows step 4 assembled and completed...
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PCCO90X STEP 5 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: this step is intended to show you where the pulleys need to be installed and what hardware you will need to install them. however, you must install the pulleys the same time you route the cables which can be found on the next step 5A.
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PCCO90X STEP 5 left shows step 5 assembled and completed...
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PCCO90X STEP 6 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: this step is intended to show you where the pulleys need to be installed and what hardware you will need to install them. however, you must install the pulleys the same time you route the cables which can be found on the next step found on the next step 6A.
PCCO90X please write your serial number in the boxes below 013964-��-��-����-���� S/N # 1900 S. Des Plaines Ave. Forest Park, IL 60130 Phone:(708)427-3555 Fax:(708)427-3556 Hours: M-F 8:30 - 5:00 CST...
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