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HUSSONG MANUFACTURING CO., INC.
SP-41 LOG
Model #SP-41-L
Direct Vent Gas Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • SP-41-L
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No: 0216GF053S • Rev. 02, October 2017
Installation and
Operation Manual
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
French
installation
manuals
are
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Related Manuals for kozy heat SP-41 LOG
Summary of Contents for kozy heat SP-41 LOG
- Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. SP-41 LOG Model #SP-41-L Direct Vent Gas Fireplace WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. ͷ Do not store or use gasoline or other...
- Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
- Page 5 TABLE OF CONTENTS TABLE OF CONTENTS ..............5 7.7 Vent Heat Shield Assembly Installation ........26 8.0 FIREPLACE SETUP ..............27 1.0 INTRODUCTION ..............7 8.1 Safety Barrier Installation .............27 1.1 Appliance Certification ..............7 8.2 Glass Frame Assembly ..............27 1.2 Requirements for the Commonwealth of Massachusetts ..7 8.3 #SP41-500 Log Set Installation ..........28 2.0 SPECIFICATIONS ..............
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Page 7: Introduction
UL 2034 listed and IAS certified. instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. INTRODUCTION SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 8: Specifications
When the appliance is installed at elevations above 4,500 ft (1,372 m), the certified high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m). Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 SPECIFICATIONS... -
Page 9: Appliance Dimensions
” (940mm) ⁄ (878mm) ” (611mm) ELECTRICAL ACCESS GAS LINE HOLE ⁄ ⁄ ” ” (874mm) (237mm) 15” (380mm) ¾ ” (1035mm) Figure 2.1, Appliance Dimensions SPECIFICATIONS SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 10: Safety Barrier Dimensions
⁄ ⁄ ” ” (957mm) (957mm) ⁄ ” ⁄ ” (668mm) (668mm) SP41A-POL SP41-POL ⁄ ” (954mm) ⁄ ” (664mm) SP41-SCR Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 SPECIFICATIONS... -
Page 11: Framing
Align the holes in the formed stand-off brackets with the holes on top of the fireplace. Secure with (2) screws previously removed. STAND-OFF BRACKETS INSTALLED Figure 3.1, Stand-off Assembly and Installation FRAMING SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 12: Clearances To Combustibles
” ⁄ (1200mm) ½ ” ” ⁄ ” (1030mm) ¾ ” (943mm) (1030mm) (943mm) (985mm) ½ ” ½ ” (393mm) (393mm) Figure 3.2, Clearance to Combustibles Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 FRAMING... -
Page 13: Typical Installation Options
(394mm) (394mm) 41” 41” (1041mm) (1041mm) TYPICAL CORNER INSTALLATION ⁄ ” (308mm) ½ ” (978mm) ¼ ” ⁄ (6mm) ” 41” (682mm) (1041mm) ½ ” (1384mm) FRAMING SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 14: Fireplace Wall Enclosure
Please refer to Section 9.3 on page 33. wood. 37” (940mm) 41” (1040mm) ½ ” (394mm) Figure 3.3, Framing Dimensions Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 FRAMING... -
Page 15: Floor Support And Protection
See illustrations below. ½ ” (114mm) 37” ¼ ” (940mm) (1200mm) 41” (1044mm) ½ ” (393mm) Figure 3.4, Recess Framing FRAMING SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 16: Vent Termination Framing
Follow the vent pipe manufacturer’s installation instructions ⁄ for vent installation. ” (1158mm) ½ ” (393mm) Figure 3.6, Vent Termination Locations Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 FRAMING... -
Page 17: Facing And Finishing
1/4" (6mm) clearance from the appliance corners. Secure the appliance to the framing studs by using nails or screws through the nailing tabs. Figure 4.1, Nailing Flange Installation FACING AND FINISHING SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 18: Mantel And Finishing Requirements
” (348mm) 1” (25mm) 6” (152mm) ¼ ¾” ” TRIM (120mm) (19mm) ½ ⁄ ” ” (1030mm) (943mm) COMBUSTIBLE FLOOR Figure 4.2, Mantel Requirements Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 FACING AND FINISHING... -
Page 19: Gas Line Connection
Fuel Minimum Pressure Maximum Pressure Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) GAS LINE CONNECTION SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 20: Termination Locations
Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 TERMINATION LOCATIONS... -
Page 21: Minimum Termination Clearances
Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventilated soffits. TERMINATION LOCATIONS SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 22: Venting
6-5/8” (168mm) air intake co-axial vent pipe system. This altitude, fuel quality, venting configuration, and other factors. appliance is approved for use with Kozy Heat 4” (102mm) x 7” To achieve desirable flame appearance, the vent exhaust may (177mm) #700 Series Flexible Direct Vent System (horizontal be restricted by the restrictor plate (included in components terminations only). -
Page 23: Vent Installation
Table 7.2, Natural Gas and Propane Co-linear (3” x 3”) Vertical Terminations - Min. Vertical / Max. Vertical Minimum Vertical Length Maximum Vertical Length 10 ft 50 ft 15.2 m VENTING SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 24: Combination Venting
(C) Vertical Vent Heat Shield NATURAL GAS: 90° ELBOW + 6” (152mm) H / 4’ (1219mm) H PROPANE: 90° ELBOW + 6” (152mm) H / 3’ (914mm) H Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 VENTING... -
Page 25: Series Direct Vent Termination Kit(S)
7” pipe on fireplace or extension kit Wall Pass-Through Figure 7.3, Installation and Assembly of #700-2 Series (Vent Heat Shield Assembly not shown for clarity purposes only) VENTING SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 26: Vent Heat Shield Assembly Installation
1 in (25 mm) vent stand-off tab will rest on top of the vent pipe. Figure 7.6, Vent Heat Shield Corner Install ATTACHMENT SCREWS Figure 7.4, Installed Heat Shield Assembly Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 VENTING... -
Page 27: Fireplace Setup
Set the control compartment back into position and reinstall to lower into position. safety barrier. • To remove safety barrier: lift the screen up and out of slots. Figure 8.1, Safety Barrier Installation FIREPLACE SETUP SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 28: Sp41-500 Log Set Installation
Use a steel or stiff bristle nylon brush to distribute rock wool placement. embers onto logs and burner. Figure 8.2, Completed Install Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 FIREPLACE SETUP... -
Page 29: Control Board Removal And Installation
Turn the manual valve counterclockwise to the ON position. 10. Reconnect electrical power. 11. Verify proper log placement, operation of fireplace, and any electrical components. Figure 8.3, Control Board Removal and Installation FIREPLACE SETUP SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 30: Electrical Information
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Figure 9.1, Wiring Schematics Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 ELECTRICAL INFORMATION... -
Page 31: Operating Instructions
This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. OPERATING INSTRUCTIONS SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 32: Setup Proflame 2 Ifc Module
The pilot will automatically light. • Turn the main burner ON by setting the ON/OFF switch in ON position. The main burner will only operate on HI. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 OPERATING INSTRUCTIONS... -
Page 33: Ifc Module Ignition Sequence
Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow “10.2 Initialize the Control System”. OPERATING INSTRUCTIONS SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 34: Remote Control Operation
Once activated, a lock icon will appear on the LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 OPERATING INSTRUCTIONS... -
Page 35: Smart Thermostat
To adjust the set temperature, press the up or down arrow keys until the desired temperature is displayed on the LCD screen. OPERATING INSTRUCTIONS SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... - Page 36 When the remote control battery are low, a battery icon will appear on the LCD display before all battery power is lost. • When the batteries are replaced, this icon will disappear. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 OPERATING INSTRUCTIONS...
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Page 37: Adjustment
Relight pilot and burner. Then reattach manometer to the inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure. Figure 11.1, Pressure Check Taps ADJUSTMENT SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 38: Burner Flame Adjustments
Loosen screw on venturi and adjust as necessary. Re-tighten screw. SHORT, BLUE FLAMES Reinstall all components previously removed. BURNER VENTURI LIFTING (GHOSTING) FLAMES Figure 11.3, Flame Appearance and Characteristics Figure 11.2, Burner Venturi Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 ADJUSTMENT... -
Page 39: Restrictor Plate Installation
Reinstall baffle by inserting the tabs on the baffle into the slots on the firebox back wall. Secure the baffle to the firebox ceiling with (3) screws. Reinstall all components previously removed. ADJUSTMENT SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 40: Troubleshooting
Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 TROUBLESHOOTING... - Page 41 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached TROUBLESHOOTING SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
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Page 42: Maintenance
Performed by: Qualified Service Person Frequency: Annually Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 MAINTENANCE... -
Page 43: Burner And Pilot System
Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICE BURNER PORTS Figure 13.1, Burner System MAINTENANCE SP-41-L MANUAL REV#2 OCT 2017 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 44: Replacement Parts List
Arched Prairie Design Overlay SP41A-POL FAN ASSEMBLY Fan Assembly SP-028IPI Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SP-41-L Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SP-41-L MANUAL REV#2 OCT 2017 REPLACEMENT PARTS LIST... -
Page 46: Limited Warranty
Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture. -
Page 48: Lifetime Warranty
Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.
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