kozy heat SLAYTON-36 Installation And Operation Manual
  1. Manuals
  2. Brands
  3. kozy heat Manuals
  4. Gas fireplace
  5. SLAYTON-36
  6. Installation and operation manual

kozy heat SLAYTON-36 Installation And Operation Manual

Direct vent linear fireplace
Hide thumbs Also See for SLAYTON-36:
Table of Contents

Advertisement

Quick Links

Download this manual
HUSSONG MANUFACTURING CO., INC.
SLAYTON-36
Model #SLA-36
Direct Vent Linear Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • SLA-36
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No: 216-F-39b-6.5 • Rev. 03, August 2015
Installation and
Operation Manual
Portland
Oregon USA
US
French
installation
manuals
are

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SLAYTON-36 and is the answer not in the manual?

Questions and answers

Related Manuals for kozy heat SLAYTON-36

Summary of Contents for kozy heat SLAYTON-36

  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. SLAYTON-36 Model #SLA-36 Direct Vent Linear Fireplace WARNING: Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials; assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired, and the complete fireplace is thoroughly inspected before packaging to ensure you receive a quality product.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS HOMEOWNER REFERENCE INFORMATION 12.7 Operating Instructions TABLE OF CONTENTS 12.8 Maintenance INTRODUCTION 13.0 FIREPLACE SETUP Appliance Certification 13.1 Glass Frame Assembly Safety Information 13.2 Safety Barrier Installation Commonwealth of Massachusetts Requirements 13.3 Light Kit SPECIFICATIONS 13.4 Glass Media Components 13.5 Control Board...

  • Page 6: Introduction

    INTRODUCTION Appliance Certification This appliance has been tested by OMNI-Test Laboratories located in Portland, Oregon and complies with: ANSI Z21.88-2014/CSA 2.33-2014, “Vented Gas Fireplace Heaters” CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes” CSA P.4.1-2009, “Testing Method for Measuring Annual Fireplace Efficiency” This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with...

  • Page 7: Commonwealth Of Massachusetts Requirements

    Commonwealth of Massachusetts Requirements The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following require- ments shall be satisfied:...

  • Page 8: Specifications

    SPECIFICATIONS Components 2.1.1 Components List PART NUMBER DESCRIPTION SL36-150 Control Board Assembly SL36-135 Burner Assembly SL42-BLK Light Kit SL36-057T Glass Frame Assembly 700-408 Remote Control 600-002 Double Receptacle Assembly SL36-085 5 in. Restrictor Plate SL42-028 Fan or Blower Assembly AL36-DRAM Rock / Driftwood Accent Media SL42-500 Driftwood Log Set...

  • Page 9: Placement Clearance Requirements

    2.3.1 High Altitude Installations ATTENTION In the USA: This appliance may be installed at higher altitudes. Please refer to your American Gas Association guidelines which state the sea level rated input of Gas Designed Appliances installed at elevations above 2,000 ft. (610 m) is to be reduced 4% for each 1,000 ft.

  • Page 10: Framing

    1-3/8 in. (35 mm) clearances. Use only non-combustible material in this area for entire width of fireplace. Do not use wood, sheetrock etc. in this zone. Other clearances apply. All clearances must be maintained. Figure 3.1, Fireplace Dimensions Table 3.1, Slayton-36 Dimensions Opening Opening...

  • Page 11: Wall Enclosure Rough Opening

    Clearances to Combustible Material Table 3.2, Appliance Enclosure Clearances Top of appliance stand-offs to framing 0 in. 0 mm From appliance left side & right side stand-offs 0 in. 0 mm From appliance back stand-offs 0 in. 0 mm From bottom stand-offs 0 in.

  • Page 12: Hearth Construction And Requirements

    Hearth Construction and Requirements  Determine the exact position of your fireplace, including hearth height, width, and depth. If possible, place the fireplace in such a manner that the vent termination will be placed between two studs, thus eliminating the need for additional framing. ...

  • Page 13: Recess Construction

    Hussong Manufacturing shall not be held liable for any adverse effects that may be caused by heat on a TV located near a Kozy Heat fireplace. TV operating temperatures are also affected by wall and mantle construction material. It shall be the customer’s responsibility to satisfy him or herself that the preferred TV mounting and mantle design will not exceed the listed maximum operating temperature of their electronic goods.

  • Page 14: Mantel Requirements

    MANTEL REQUIREMENTS WARNING Non-combustible zone: No combustible materials allowed above the fireplace within shaded area for entire width and depth of the fireplace, with the exception of the header. NOTE If you plan to mount a television above the fireplace, refer to 4.0 Recess Construction, on page 10. Mantel Projections Figure 5.1, Mantel Projections &...

  • Page 15: Typical Framing Options

    TYPICAL FRAMING OPTIONS Horizontal Installation Vertical Installation Corner Installation...

  • Page 16: Facing And Finishing

    FACING AND FINISHING This fireplace is designed to accommodate non-combustible facing material up to 1/2 in. (13 mm) thick. Install non-combustible facing material up to the facing flange (Figure 7.2) that surrounds the glass frame assembly. Do not apply any material beyond this point. The glass frame assembly must be removable.

  • Page 17: Fireplace Preparation

    FIREPLACE PREPARATION Stand-Off Components WARNING The top and the back stand-off brackets must be formed and installed prior to positioning the fireplace into a framed opening, in order to provide clearances from the appliance to combustible material. Top stand-offs provide 7-3/4 in. (197 mm) minimum clearance to header. Use only non-combustible material in this area for the entire width of fireplace.

  • Page 18: Nailing Flange Assembly And Installation

    Nailing Flange Assembly and Installation Remove (4) nailing flanges from the sides of the fireplace (as shipped). Align the nailing flanges with the holes on outside corners of fireplace, with the stand-off flange facing away from the appliance. Secure with the screws (provided in components packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face.

  • Page 19: Gas Line Connection

    GAS LINE CONNECTION CAUTION Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI 223.1. Commonwealth of Massachusetts: Installation must be done by a licensed plumber or gas fitter. NOTE A listed (and Commonwealth of Massachusetts approved) 1/2 in.

  • Page 20: Wiring Schematics

    10.0 WIRING SCHEMATICS IMPORTANT This system requires 120V of electricity / batteries to operate. Using the battery back-up will operate the burner only. The fan and light components will not function on battery back-up power. Figure 10.1, IFC Control Module Wiring...

  • Page 21: Venting

    BDM 8” x 5” Direct Vent Chimney System ICC EXCELDirect 8” x 5” Direct Vent Chimney System; EXCEPT TM5VT Cap Kozy Heat #800 Series Flexible Vent System Metal Fab 8” x 5” Model DT RLH 8” x 5” Direct Vent Chimney System Security 8”...

  • Page 22: Vent Cap Location Clearances

    11.3 Vent Cap Location Clearances This gas appliance must not be connected to a chimney serving any other appliance. Clearances Location U.S. Canada A Above grade, veranda, porch, deck, balcony 12 in. (305 mm) 12 in. (305 mm) B Operable window or door 9 in.

  • Page 23: Venting For Horizontal Terminations

    11.4 Venting for Horizontal Terminations IMPORTANT Horizontal vent sections require 1/4 in. (6 mm) rise for every 12 in. (305 mm) of travel. 11.4.1 Vent System Clearances Table 11.2, All Approved Horizontal Vent Systems, Clearances to Combustible Material Bottom Sides Vent Pipe Clearances 1 in.

  • Page 24: Venting For Vertical Terminations

    11.5 Venting for Vertical Terminations 11.5.1 Vertical Pipe Clearances Table 11.3, All Approved Vertical Venting Systems, Clearances to Combustible Material Bottom Sides Vent Pipe Clearances 1 in. (25 mm) 1 in. (25 mm) 1 in. (25 mm) 11.5.2 Vertical Termination 8” x 5” Vent Configurations Natural Gas and LP Gas Minimum 2 ft.

  • Page 25: Horizontal And Vertical 8" X 5" Combination Venting

    Figure 11.6, Restrictor Assembly and Installation Bend tabs to approx. 80° When needed, remove Slide restrictor into exhaust pipe on top of fireplace with angles to create tension to hold Restrictor circle to create less tabs pointing towards you prior to attaching venting. itself in place when installed.

  • Page 26: Horizontal And Vertical 6-5/8" X 4" Reducer Combination Venting

    11.8 Horizontal and Vertical 6-5/8” x 4” Reducer Combination Venting NOTE 11.6, Restrictor Assembly and Installation, on pages 20 and 21, has information on restrictor installation in conjunction with venting installation. 18.3, Restrictors, on page 42, has information on restrictor recommendations depending on burner flame appearance, and instructions on installation after venting is completed.

  • Page 27: 800-1 Series Direct Vent Termination Kit(S)

    11.9 #800-1 Series Direct Vent Termination Kit(s) IMPORTANT The flex pipe is permanently attached to the exterior plate. DO NOT ATTACH either #844-1 or #845-1 termination kit to fireplace (or extension kit) until it has passed through the wall. Install termination plates to the outside wall exterior. ...

  • Page 28: Vertical Vent Termination Clearances

    11.10 Vertical Vent Termination Clearances Minimum Height (H) Roof Pitch Feet Meters Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12...

  • Page 29: 970 Heat Duct Kit

    12.0 #970 HEAT DUCT KIT CAUTION Read and follow instructions carefully prior to and during installation of this optional heat duct kit. WARNING INSTALLATION OF THIS DUCT KIT & ELECTRICAL WIRING MUST BE PERFORMED BY A QUALIFIED SERVICE PERSON. INSTALLATION MUST BE IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA 70, OR THE CANADIAN ELECTRICAL CODE, CSA C22.1.

  • Page 30: Install Register Mounting Frame And Junction Box

    12.3 Install Register Mounting Frame and Junction Box The register mounting frame and the fan housing are designed to fit between 2” x 4” stud walls, 16 in. (406mm) on center. Additional framing is required if larger opening exists. NOTE The fan motor on the heat duct kit may be on opposite side of fan shown in photos.

  • Page 31: Run And Secure Duct Pipe

    12.5 Run and Secure Duct Pipe 1. Run the duct pipe to the register location. 2. If an oval pipe is to be used in conjunction with the 6 in. (152 mm) round Figure 12.6, Secured Duct Pipe duct pipe, A.

  • Page 32: Fireplace Setup

    13.0 FIREPLACE SETUP 13.1 Glass Frame Assembly WARNING DO NOT OPERATE THIS FIREPLACE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE GLASS SHALL BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. 13.1.1 Remove Glass Frame Assembly 1.

  • Page 34: Light Kit

    13.3 Light Kit NOTE To avoid damage and prolong the life of halogen bulbs, never touch with bare hands. Always use a soft cloth when handling. CAUTION Disconnect all electric power from fireplace before performing this task. ATTENTION If converting to LP (propane) gas, do so now before installing light kit components. Follow instructions provided with the conversion kit (sold separately).

  • Page 35: Control Board

    13.5 Control Board CAUTION If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. WARNING DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 36: Control System Components

    14.0 CONTROL SYSTEM COMPONENTS 14.1 Remote Control Figure 14.1, Remote Control Diagram Blue back lit LCD display ON /OFF Key Thermostat Key UP / DOWN Arrow Key Key Lock Mode Key Low Battery Alarm Transmission Thermostat OFF/ON/SMART Room Temperature CPI Mode Set Point Temperature/Level/State Flame ON...

  • Page 37: System Operation

    15.0 SYSTEM OPERATION 15.1 Initializing the System for the First Time 1. Set ON/OFF rocker switch to OFF position. 2. Install 4 AA batteries (included in components packet) into battery backup holder. LEDs 3. Connect IFC Control Module to AC power supply. 4.

  • Page 38: Remote Control Thermostat Operation

    15.6 Remote Control Thermostat Operation 15.6.1 Room Thermostat The remote control can operate as a room thermostat. The thermostat can be set to desired temperature to control a rooms comfort level. To activate this function, press the Thermostat Key. The LCD display will change to show the room thermostat is ON and set temperature is now displayed.

  • Page 39: Low Battery Detection

    15.10 Low Battery Detection REMOTE CONTROL: Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc. When the remote control batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost.

  • Page 40: Lock Out Information

    15.14 Lock Out Information 15.14.1 Ignition Sequence Starting from OFF, press remote control ON button. Approximately (4) seconds after ON/OFF button is pushed, the IFC control module will start the spark. First ignition try will last approximately (60) seconds. If there is no flame ignition (rectification) during the first try for ignition, the IFC control module will stop sparking for approximately (35) seconds.

  • Page 41: Lighting And Shutdown

    16.0 LIGHTING AND SHUTDOWN FOR YOUR SAFETY—READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. BEFORE OPERATING, smell all around the appliance area for gas.

  • Page 42: Operating Instructions

    STOP! Read safety information on previous page and front cover of this manual before continuing. 16.1 Operating Instructions 1. Turn off all electric power to the appliance. ATTENTION This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2.

  • Page 43: Pressure Testing

    17.0 PRESSURE TESTING IMPORTANT Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions 17.1 and 17.2 for proper testing procedures.

  • Page 44: Finalizing The Installation

    18.0 FINALIZING THE INSTALLATION 18.1 Flame Appearance Flame appearance is affected by several factors; including altitude, venting configuration, and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When the fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish- orange during the first 15 minutes of operation.

  • Page 45: Restrictors

    18.3 Restrictors WARNING To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments/installations. 18.3.1 Restrictor Usage  Turn fireplace on and allow to burn for 15 minutes.  If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. ...

  • Page 46: Troubleshooting

    19.0 TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply is present, and the receiver batteries / battery pack are fresh and installed with correct polarity. Make sure all connections between the wire harnesses and the system components are proper and positive.

  • Page 47: Pilot And Burner Extinguish While In Operation

    19.4 Pilot and Burner Extinguish While in Operation  No LP in tank. Check and refill if necessary.  Glass frame assembly not installed correctly. Refer to 13.1, Glass Frame Assembly, page 29.  Improper vent cap installation. Adjust if necessary. ...

  • Page 48: Maintenance

    20.0 MAINTENANCE 20.1 Control Board System NOTE Installation and repair shall only be done by a qualified service person. The appliance should be inspected before use by a qualified service person. This appliance is required to be inspected at least once a year by a professional service person. The compartment below the firebox must be cleaned at least once a year.

  • Page 49: Glass Assembly

    20.4 Glass Frame Assembly WARNING Do not operate appliance with the glass frame assembly removed, cracked, or broken. IMPORTANT Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance. CAUTION KEEP APPLIANCE AREA CLEAR OF COMBUSTIBLE MATERIALS, SUCH AS GASOLINE, AND OTHER FLAMMABLE VAPORS / LIQUIDS.

  • Page 50: Replacement Parts List

    21.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your dealer for availability and pricing. CONTROL BOARD AND PARTS SL36-150 Control Board - Nat Gas 700-504 Valve Step Motor - Natural Gas SL36-151 Control Board - LP Gas 700-504-1 Valve Step Motor - LP Gas 700-567...

  • Page 51: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.

  • Page 53: Lifetime Warranty

    LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc.

Table of Contents