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Fromm FS11 Series Service Manual
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Fromm FS11 Series Service Manual

Semi-automatic stretch wrapping machine
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FROMM
SERVICE MANUAL FS11x_V01-V02-V03-EN08_R2.doc
FROMM
SEMI – AUTOMATIC
Stretch Wrapping Machine
SERVICE MANUAL FS11x
V01/V02/V03-EN08_R02
1
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com

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Summary of Contents for Fromm FS11 Series

  • Page 1 SERVICE MANUAL FS11x_V01-V02-V03-EN08_R2.doc FROMM SEMI – AUTOMATIC Stretch Wrapping Machine SERVICE MANUAL FS11x V01/V02/V03-EN08_R02 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 2 Maintenance sheme & Lubrificants Parameter settings Mandatory & Manufacturer / Documentation Warrantee conditions Service logbook It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 3 If needed you can reach us by sending an English E-mail to: service@fromm-stretch.com. Your question will be answered directly by us, or forwarded to one of our service hubs in the area for which the service request has been done. Obviously you can also take a direct contact with the supplier of your machine.
  • Page 4 Tutustukaa huolellisesti käyttöohjeeseen ennen laitteen asennusta jä käyttöönottoa. Näin vältytte mahdollisilta vahingoilta käyttäes-sänne konetta. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 5 Mast 2.100mm / 2.000mm + 100mm (Overlap) 16.8432 Mast 2.500mm / 2.400mm + 100mm (Overlap) it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 6 Carriage 0 / Mechanical film-core tension 16.8442 Carriage 2 / Mechanical break-roll tension VARIATION 16.8451 Gearbox fixed position It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 7 Photocell for black products *NOTE!! Ramps KG refers to maximal loading capacity on the ramp it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 8  This manual is only intended for a semi-automatic pallet stretch wrapping machine, mentioned at page one, as delivered by FROMM Stretch Wrapping Division.  FOR EVERYTHING IN THIS MANUAL IS VALID, IF APPLIED!  THE ORIGINAL, SIGNED FACTORY MANUAL HAS TO REMAIN CLOSE TO THE MACHINE, TOGETHER WITH THE MACHINE ELECTRICAL PLAN AND INVERTER MANUALS.
  • Page 9 The following conditions have always to be satisfied, unless otherwise indicated in other instructions in this manual.  This wrapping machine has been delivered by FROMM Stretch Wrapping Division and may only be applied for wrapping of pallets / products which meet the requirements as mentioned in the description of the machine in chapter TECHNICAL DATA.
  • Page 10  You are strictly recommended not to work in the machine while wearing unsuitable clothing (unbuttoned, ample garments) or personal objects (bracelets, watches, rings, etc.). It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 11 G = crush-proof guard it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 12 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 13 FROMM SERVICE MANUAL FS11x_V01-V02-V03-EN08_R2.doc EXPLANATION IDENTIFICATION STICKER An identification sticker with the following information has been mounted at the backside of mast. Name of the manufacturer : FROMM Slovakia a.s. Type : Machine type. Serialnr. : Production number of manufacturer.
  • Page 14 - Maximal weight Ø1.500mm 1.200kg - Maximal weight Ø1.650mm 1.350kg - Maximal weight Ø1.650mm 2.000kg It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 15 WARNING : do not use film thicker than 35 microns without consulting the Manufacturer it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 16 SERVICE MANUAL FS11x_V01-V02-V03-EN08_R2.doc DIMENSIONS Refer to the LAYOUT on this page for the dimensions. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 17 SERVICE MANUAL FS11x_V01-V02-V03-EN08_R2.doc DIMENSIONS Refer to the LAYOUT on this page for the dimensions. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 18 It is prohibited to pass by within the lifting equipment’s ray of action Fig. 7 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 19 Figure 14: This identifies situations in which THE SUPPLIER must be contacted Fig. 14 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 20 Fig. 15 Very important guidelines that must strictly be complied with. Otherwise machine operators could be at risk, the consequence of which would be the voiding of any form of warranty and liability on behalf of FROMM PACKAGING SYSTEMS. Figure 16: Operations that must never be performed.
  • Page 21 1- Mast 2- Control cabinet with control panel 3- Film carriage 4- Turntable it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 22 First check that the case - sling/hook (2) are well secured, then carefully lift the case and place it in the designated area, moving it gently. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 23 The machine must never be stacked nor is it capable of supporting external loads. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 24 The mains supply must satisfy the applicable standards, such as permitted voltage fluctuations, ripple- generation, reduction of high harmonics, etc. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 25 Place the motor cabinet over the motor and secure with screws (Figure 2 & 3) Fig. 2 Fig. 3 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...

  • Page 26: Fig 1

    6. Check the functionality of the MOVEMENT of the CARRIAGE (Fig. 1 / 2 ) Fig. 1 / Movement UP Fig. 2/ Movement DOWN It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...

  • Page 27: Fig. 1

    9. Check the functionality of the brake system 16.8440- V01 (Fig. 1) Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...

  • Page 28: Fig. 1

    Start the machine and while rotating place mechanical block at position 2. (Fig 2) The machine schould stop in emergency, and stops rotating. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 29 4. Check the functionality of the MOVEMENT of the TURNTABLE (Fig. 1) Fig. 1 / Movement JOG it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 30 7. Check the functionality of the terminal / over-current / circuit brakers (Fig. 1 & 2) Fig. 1 Carriage Fig. 2 Turntable It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 31 - press the emergency mushroom-head button Check that the machine stops within a few seconds. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 32 Automatic program : LED is OFF Manual program : LED is blinking Below parameters have to be set at first installation. (Can only be changed by FROMM service) Double wrapping wrapping ascent / descent PA8-01 Single wrapping cycle, ascent only PA8-02 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author ©...
  • Page 33 The turntable returns back to the zero position of the machine. The film carriage returns back to the zero position of the mast. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 34 ZERO POSITION CORRECT – Proceed with working cycle – Repeat procedure (Max 3 times) ZERO POSITION FALSE It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 35 NOTE: with this type of stop the machine can restart from the operating point in which it had stopped by, pressing the start button. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 36 FROMM SERVICE MANUAL FS11x_V01-V02-V03-EN08_R2.doc WRAPPING PROGRAMS Below parameters have to be set at first installation. (Can only be changed by FROMM service) Double wrapping. PA8 - 01. The UP/DOWN (double) wrapping program will be executed with this function. - After completing the pre-selected number of bottom wraps the film carriage will go upwards;...
  • Page 37 Fig. 2 Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 38 Don’t feed the film between Metal roll and carriage frame Fig. 2 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 39 Out-feed film is at the LEFTSIDE of roll 5 (Fig. 1) Leftside Fig. 1 Fig. 2 Fig. 3 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 40 Fig. 3 Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 41 ZERO POSITION FALSE Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 42 Select parameter PA05 and increase or decrease the value. This operation can only be done by a FROMM engineer. THE CARRIAGE DOESN’T APPLY ENOUGH OVERLAP AT PALLET TOP – PA06 Problem suggestion Possible solution Timer PA06 has to be increased Open the hidden parameters of the software “operating panel.
  • Page 43 3x beep than pause (repeated sequence) SAFETY BELT 4x beep than pause (repeated sequence) BASE SAFETY DEVICE 5x beep than pause (repeated sequence) ES: SERVICE BY FROMM ENGINEER REQUESTED ALARM RESET After having cleared the fault, push the RESET button E1 - NO PALLET DETECT...
  • Page 44 Fig. 2 OFF Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 45 Fig. 1 Fig. 2 Fig. 3 Fig.4 Fig. 5 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 46 Possible solution This alarm signals that service has to been done If maintenance will be done by a qualified FROMM engineer. The timer will be reset to ZERO and the alarm disappear from the operating panel. Service has been done Alarm ES persists Timer has not been set to ZERO Call FROMM distributor.
  • Page 47 CHANGING FILM CARRIAGE 0 – FS1 “CENTO” V01 Step 1 CHANGING FILM CARRIAGE 0 – FS1 “CENTO” V02 Step 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 48 Check if any film and packaging remainder are present in the brake system and remove it. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 49 Clean the friction disk Check wearing of the tension block Fig. 2 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 50 Check the functionality of the potential meter (7) (Fig. 3) Fig. 2 Fig. 3 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 51 Check the wearing condition of the group carriage wheels; (Fig. 5) Fig. 2 Fig. 1 Fig. 3 Fig.4 Fig. 5 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 52 Remount the turntable carefully, lock it tide by using the correct tool (1) (Fig. 1); Fig. 2 Fig. 3 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 53 The proximity sensor for the carriage (2) will be activated at a higher level of the pallet (Fig.2) Fig. 2 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 54 For this release the bolts (3) of the motor (Fig. 3); Release the chain (2). (Fig. 2) Fig.2 Fig.1 Fig.3 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 55 Check the wearing condition of the spring (7). If needed replace it. (Fig. 3) Fig. 3 Fig. 1 Fig. 2 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 56 TELLUS 15 RANDO HDZ 15 RETINAX WB STARPLEX PREMIUM 1 (depending on the application) It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 57 PA16 Speed turntable (Value) Changing of parameters can only be done by a FROMM engineer. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017...
  • Page 58 Or download it directly from our website: http://www.fromm-stretch.com Or contact your Fromm distributor. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 59 (EC machinery directive 2006/42/EC - Annex IIA) The Supplier (manufacturer): FROMM SLOVAKIA a.s. Priemyselná 5885 SK-901 01 Malacky (SLOVAK REPUBLIC) Agent: FROMM Wrapping Systems S.r.l. Via del Lavoro 21 IT-37013 Caprino V.se (VR) (ITALY) Declares, under its responsibility, that the product: Model: FS11x Machine type: Serial no.:...
  • Page 60 Ask your local distributor / supplier for the maintenance cost per year / service period. Service will be provided according FROMM service conditions / contracts. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017...
  • Page 61 Engineer: 61.600 rounds / or ONE year 61.600 rounds / or ONE year it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
  • Page 62 Engineer: 61.600 rounds / or ONE year 61.600 rounds / or ONE year It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...

This manual is also suitable for:

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