Fromm FS15 Series Service Manual

Semi-automatic stretch wrapping machine

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SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

FROMM

SEMI – AUTOMATIC

Stretch Wrapping Machine

SERVICE MANUAL FS15x

V01/V02-V03-EN03_R03

website: www.fromm-stretch.com

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Page 1 SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM SEMI – AUTOMATIC Stretch Wrapping Machine SERVICE MANUAL FS15x V01/V02-V03-EN03_R03 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 2: Table Of Contents
Maintenance sheme & Lubrificants Parameter settings Mandatory & Manufacturer / Documentation Warrantee conditions Service logbook It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 3 If needed you can reach us by sending an English E-mail to: service@fromm-stretch.com. Your question will be answered directly by us, or forwarded to one of our service hubs in the area for which the service request has been done. Obviously you can also take a direct contact with the supplier of your machine.
Page 4 Tutustukaa huolellisesti käyttöohjeeseen ennen laitteen asennusta jä käyttöönottoa. Näin vältytte mahdollisilta vahingoilta käyttäes-sänne konetta. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 5: Machine Make - Up
Mast 2.100mm / 2.000mm + 100mm (Overlap) 16.8432 Mast 2.500mm / 2.400mm + 100mm (Overlap) it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 6 Photocell for black products *NOTE!! Ramps KG refers to maximal loading capacity on the ramp It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 7: General
 This manual is only intended for a semi-automatic pallet stretch wrapping machine, mentioned at page one, as delivered by FROMM Stretch Wrapping Division.  FOR EVERYTHING IN THIS MANUAL IS VALID, IF APPLIED!  THE ORIGINAL, SIGNED FACTORY MANUAL HAS TO REMAIN CLOSE TO THE MACHINE, TOGETHER WITH THE MACHINE ELECTRICAL PLAN AND INVERTER MANUALS.
Page 8: Safety Instructions
The following conditions have always to be satisfied, unless otherwise indicated in other instructions in this manual.  This wrapping machine has been delivered by FROMM Stretch Wrapping Division and may only be applied for wrapping of pallets / products which meet the requirements as mentioned in the description of the machine in chapter TECHNICAL DATA.
Page 9: Safety Devices
 You are strictly recommended not to work in the machine while wearing unsuitable clothing (unbuttoned, ample garments) or personal objects (bracelets, watches, rings, etc.). it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 10 G = crush-proof guard It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 12 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc IDENTIFICATION PLATE The serial identification plate with the following information is affixed to the back of the column. Name of manufacturer : FROMM Slovakia a.s. Type : Machine Type. : Manufacturer’s production number Serial number Voltage : Power supply voltage.
Page 13: Technical Data
1.350kg - Maximal weight Ø1.500mm Horse shoe 1.250kg - Maximal weight Ø1.650mm 2.000kg it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 14 WARNING : do not use film thicker than 35 microns without consulting the Manufacturer It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 15 SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc DIMENSIONS Refer to the LAYOUT on this page for the dimensions. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 16 SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc DIMENSIONS Refer to the LAYOUT on this page for the dimensions. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 17: Explanation Of Pictograms
It is prohibited to pass by within the lifting equipment’s ray of action Fig. 7 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 18 Figure 14: This identifies situations in which THE SUPPLIER must be contacted Fig. 14 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 19 Fig. 15 Very important guidelines that must strictly be complied with. Otherwise machine operators could be at risk, the consequence of which would be the voiding of any form of warranty and liability on behalf of FROMM PACKAGING SYSTEMS. Figure 16: Operations that must never be performed.
Page 20: Main Components
1- Mast 2- Control cabinet with control panel 3- Film carriage 4- Turntable It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 21: Installation
First check that the case - sling/hook (2) are well secured, then carefully lift the case and place it in the designated area, moving it gently. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 22 The machine must never be stacked nor is it capable of supporting external loads. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 23 The mains supply must satisfy the applicable standards, such as permitted voltage fluctuations, ripple- generation, reduction of high harmonics, etc. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 24 Place the motor cabinet over the motor and secure with screws (Figure 2 & 3) Fig. 2 Fig. 3 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 25: Assembly Sequence
Fig 1 / Manual movement Fig 2 / Movement UP Fig 3 / Movement DOWN it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 26 9. Check the functionality of the brake system 16.8440- V01 (Fig. 1) Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 27 Position 2 (Fig. 2) – Brake open, black roll (3) (Fig. 1) runs free Fig. 1 Fig. 2 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 28 Start the machine and while rotating place mechanical block at position 2. (Fig 2) The machine schould stop in emergency, and stops rotating. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 29 18. Check the functionality of the terminal / over-current / circuit brakers (Fig. 1 & 2) Fig. 1 Carriage Fig. 2 Turntable it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 30 - press the emergency mushroom-head button Check that the machine stops within a few seconds. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 31: Control Panel
4x beep / pause E5: BASE SAFETY DEVICE 5x beep / pause Fig.1 ES: SERVICE BY FROMM ENGINEER REQUESTED ALARM RESET Clear the fault, push the RESET button if it is necessary to restart the cycle. During the failure the machine will repeatedly beep until the fault is cleared.
Page 32 UP + TOPSHEET Single wrapping Single wrapping wrapping ascent wrapping ascent UP + TOPSHEET It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 33 At this moment the machine is unblocked again. You can change the parameters. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 34: Indications
The turntable returns back to the zero position of the machine. The film carriage returns back to the zero position of the mast. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 35: Basic Operating Instructions
On the button the light switches ON when the function has been selected. Display indication values of the selected settings Or PA – Parameters for FROMM Engineers only Or ES – Maintenance counter elapsed!! Machine maintenance by FROMM service required!! Check value maintenance counter under information button.
Page 36 PRESS three times = shown value P14 (77) PRESS four times = shown value P15 (66) It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 37: Wrapping Programs
NOTE: with this type of stop the machine can restart from the operating point in which it had stopped by, pressing the start button. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 38 » for 2 seconds to choose Movement Carriage When you have chosen press « » to exit It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 39 - Re-start and the film carriage will go upwards wrapping the pre-selected top wraps. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 40 (Min value is 00 cm = “Function OFF” / max value is 95 cm) It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 41 (Min value is 00 cm = “Function OFF” / max value is 50cm) it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 42: Errors During Operation
Fig. 2 Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 43 Don’t feed the film between Metal roll and carriage frame Fig. 2 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 44 Out-feed film is at the LEFTSIDE of roll 5 (Fig. 1) Leftside Fig. 1 Fig. 2 Fig. 3 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 45 Fig. 3 Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 46 ZERO POSITION FALSE Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 47 Open the hidden parameters of the software “operating panel. Select parameter PA06 and increase the value. This operation can only be done by a FROMM engineer. THE CARRIAGE HOME POSITION IS WRONG – PA07 Problem suggestion Possible solution Carriage home position Open the hidden parameters of the software “operating panel.
Page 48: Alarms
3x beep than pause (repeated sequence) SAFETY BELT 4x beep than pause (repeated sequence) BASE SAFETY DEVICE 5x beep than pause (repeated sequence) ES: SERVICE BY FROMM ENGINEER REQUESTED ALARM RESET After having cleared the fault, push the RESET button E1 - NO PALLET DETECT...
Page 49 Fig. 2 OFF Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 50 Fig. 1 Fig. 2 Fig. 3 Fig.4 Fig. 5 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 51 Possible solution This alarm signals that service has to been done If maintenance will be done by a qualified FROMM engineer. The timer will be reset to ZERO and the alarm disappear from the operating panel. Service has been done Alarm ES persists Timer has not been set to ZERO Call FROMM distributor.
Page 52 CHANGING FILM CARRIAGE 0 – FS1 “CENTO” V01 Step 1 CHANGING FILM CARRIAGE 0 – FS1 “CENTO” V02 Step 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 53: Maintenance Instructions
Check if any film and packaging remainder are present in the brake system and remove it. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 54 Clean the friction disk Check wearing of the tension block Fig. 2 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 55 Check the functionality of the potential meter (7) (Fig. 3) Fig. 2 Fig. 3 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 56 Check the wearing condition of the group carriage wheels; (Fig. 5) Fig. 2 Fig. 1 Fig. 3 Fig.4 Fig. 5 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 57 Remount the turntable carefully, lock it tide by using the correct tool (1) (Fig. 1); Fig. 2 Fig. 3 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 58 The proximity sensor for the carriage (2) will be activated at a higher level of the pallet (Fig.2) Fig. 2 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 59 For this release the bolts (3) of the motor (Fig. 3); Release the chain (2). (Fig. 2) Fig.2 Fig.1 Fig.3 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 60 Check the wearing condition of the spring (7). If needed replace it. (Fig. 3) Fig. 3 Fig. 1 Fig. 2 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 61 TELLUS 15 RANDO HDZ 15 RETINAX WB STARPLEX PREMIUM 1 (depending on the application) it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 62: Parameter Settings
Maintenance / Table laps 6e & 7e digit of a 8 number figure (Value) Changing of parameters can only be done by a FROMM engineer. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017...
Page 63 Or download it directly from our website: http://www.fromm-stretch.com Or contact your Fromm distributor. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 64 (EC machinery directive 2006/42/EC - Annex IIA) The Supplier (manufacturer): FROMM SLOVAKIA a.s. Priemyselná 5885 SK-901 01 Malacky (SLOVAK REPUBLIC) Agent: FROMM Wrapping Systems S.r.l. Via del Lavoro 21 IT-37013 Caprino V.se (VR) (ITALY) Declares, under its responsibility, that the product: Model: FS15x Machine type: Serial no.:...
Page 65: Warrantee Conditions
Ask your local distributor / supplier for the maintenance cost per year / service period. Service will be provided according FROMM service conditions / contracts. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017...
Page 66: Service Logbook
Engineer: 61.600 rounds / or ONE year 61.600 rounds / or ONE year It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 67 Engineer: 61.600 rounds / or ONE year 61.600 rounds / or ONE year it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...

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