Fromm FS13 Series Service Manual

Semi – automatic stretch wrapping machine

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SERVICE MANUAL FS13x_V01-V02-V03-EN08_R2.doc

FROMM

SEMI – AUTOMATIC

Stretch Wrapping Machine

SERVICE MANUAL FS13x

V01/V02/V03-EN08_R02

website: www.fromm-stretch.com

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Summary of Contents for Fromm FS13 Series

Page 1 SERVICE MANUAL FS13x_V01-V02-V03-EN08_R2.doc FROMM SEMI – AUTOMATIC Stretch Wrapping Machine SERVICE MANUAL FS13x V01/V02/V03-EN08_R02 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 2 Maintenance sheme & Lubrificants Parameter settings Mandatory & Manufacturer / Documentation Warrantee conditions Service logbook It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 3 If needed you can reach us by sending an English E-mail to: service@fromm-stretch.com. Your question will be answered directly by us, or forwarded to one of our service hubs in the area for which the service request has been done. Obviously you can also take a direct contact with the supplier of your machine.
Page 4 Tutustukaa huolellisesti käyttöohjeeseen ennen laitteen asennusta jä käyttöönottoa. Näin vältytte mahdollisilta vahingoilta käyttäes-sänne konetta. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 5 Mast 2.100mm / 2.000mm + 100mm (Overlap) 16.8432 Mast 2.500mm / 2.400mm + 100mm (Overlap) it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 6 Carriage 0 / Mechanical film-core tension 16.8442 Carriage 2 / Mechanical break-roll tension VARIATION 16.8451 Gearbox fixed position It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 7 Photocell for black products *NOTE!! Ramps KG refers to maximal loading capacity on the ramp it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 8  This manual is only intended for a semi-automatic pallet stretch wrapping machine, mentioned at page one, as delivered by FROMM Stretch Wrapping Division.  FOR EVERYTHING IN THIS MANUAL IS VALID, IF APPLIED!  THE ORIGINAL, SIGNED FACTORY MANUAL HAS TO REMAIN CLOSE TO THE MACHINE, TOGETHER WITH THE MACHINE ELECTRICAL PLAN AND INVERTER MANUALS.
Page 9 The following conditions have always to be satisfied, unless otherwise indicated in other instructions in this manual.  This wrapping machine has been delivered by FROMM Stretch Wrapping Division and may only be applied for wrapping of pallets / products which meet the requirements as mentioned in the description of the machine in chapter TECHNICAL DATA.
Page 10  You are strictly recommended not to work in the machine while wearing unsuitable clothing (unbuttoned, ample garments) or personal objects (bracelets, watches, rings, etc.). It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 11 G = crush-proof guard it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 12 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 13 FROMM SERVICE MANUAL FS13x_V01-V02-V03-EN08_R2.doc EXPLANATION IDENTIFICATION STICKER An identification sticker with the following information has been mounted at the backside of mast. Name of the manufacturer : FROMM Slovakia a.s. Type : Machine type. Serialnr. : Production number of manufacturer.
Page 14 - Maximal weight Ø1.500mm 1.200kg - Maximal weight Ø1.650mm 1.350kg - Maximal weight Ø1.650mm 2.000kg It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 15 WARNING : do not use film thicker than 35 microns without consulting the Manufacturer it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 16 SERVICE MANUAL FS13x_V01-V02-V03-EN08_R2.doc DIMENSIONS Refer to the LAYOUT on this page for the dimensions. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 17 SERVICE MANUAL FS13x_V01-V02-V03-EN08_R2.doc DIMENSIONS Refer to the LAYOUT on this page for the dimensions. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 18 It is prohibited to pass by within the lifting equipment’s ray of action Fig. 7 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 19 Figure 14: This identifies situations in which THE SUPPLIER must be contacted Fig. 14 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 20 Fig. 15 Very important guidelines that must strictly be complied with. Otherwise machine operators could be at risk, the consequence of which would be the voiding of any form of warranty and liability on behalf of FROMM PACKAGING SYSTEMS. Figure 16: Operations that must never be performed.
Page 21 1- Mast 2- Control cabinet with control panel 3- Film carriage 4- Turntable it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 22 First check that the case - sling/hook (2) are well secured, then carefully lift the case and place it in the designated area, moving it gently. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 23 The machine must never be stacked nor is it capable of supporting external loads. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 24 The mains supply must satisfy the applicable standards, such as permitted voltage fluctuations, ripple- generation, reduction of high harmonics, etc. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 25 Place the motor cabinet over the motor and secure with screws (Figure 2 & 3) Fig. 2 Fig. 3 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 26 Fig 1 / Manual movement Fig 2 / Movement UP Fig 3 / Movement DOWN It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 27 9. Check the functionality of the brake system 16.8440- V01 (Fig. 1) Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 28 Position 2 (Fig. 2) – Brake open, black roll (3) (Fig. 1) runs free Fig. 1 Fig. 2 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 29 Start the machine and while rotating place mechanical block at position 2. (Fig 2) The machine schould stop in emergency, and stops rotating. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 30 18. Check the functionality of the terminal / over-current / circuit brakers (Fig. 1 & 2) Fig. 1 Carriage Fig. 2 Turntable It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 31 - press the emergency mushroom-head button Check that the machine stops within a few seconds. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 32 4x beep / pause E5: BASE SAFETY DEVICE 5x beep / pause Fig.1 ES: SERVICE BY FROMM ENGINEER REQUESTED ALARM RESET Clear the fault, push the RESET button if it is necessary to restart the cycle. During the failure the machine will repeatedly beep until the fault is cleared.
Page 33 Main operating mode selection automatic mode (Small light on, indicates the selected function) Auto/manual mode Double wrapping wrapping ascent / descent Below parameters have to be sett at first installation. (Can only be changed by FROMM service) Single wrapping Single wrapping cycle, ascent only cycle, ascent only...
Page 34 At this moment the machine is unblocked again. You can change the parameters. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 35 The turntable returns back to the zero position of the machine. The film carriage returns back to the zero position of the mast. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 36 On the button the light switches ON when the function has been selected. Display indication values of the selected settings Or PA – Parameters for FROMM Engineers only Or ES – Maintenance counter elapsed!! Machine maintenance by FROMM service required!! Check value maintenance counter under information button.
Page 37 PRESS three times = shown value P14 (77) PRESS four times = shown value P15 (66) it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 38 NOTE: with this type of stop the machine can restart from the operating point in which it had stopped by, pressing the start button. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 39 Main operating mode selection automatic mode (If small light = ON, indicates the selected function) Auto/manual mode Double wrapping wrapping ascent / descent Below parameters have to be sett at first installation. (Can only be changed by FROMM service) Single wrapping Single wrapping cycle, ascent only...
Page 40 - The film can be cut at the bottom and the pallet can be transported. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 41 Fig. 2 Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 42 Don’t feed the film between Metal roll and carriage frame Fig. 2 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 43 Out-feed film is at the LEFTSIDE of roll 5 (Fig. 1) Leftside Fig. 1 Fig. 2 Fig. 3 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 44 Fig. 3 Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 45 ZERO POSITION FALSE Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 46 Open the hidden parameters of the software “operating panel. Select parameter PA06 and increase the value. This operation can only be done by a FROMM engineer. THE CARRIAGE HOME POSITION IS WRONG – PA07 Problem suggestion Possible solution Carriage home position Open the hidden parameters of the software “operating panel.
Page 47 3x beep than pause (repeated sequence) SAFETY BELT 4x beep than pause (repeated sequence) BASE SAFETY DEVICE 5x beep than pause (repeated sequence) ES: SERVICE BY FROMM ENGINEER REQUESTED ALARM RESET After having cleared the fault, push the RESET button E1 - NO PALLET DETECT...
Page 48 Fig. 2 OFF Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 49 Fig. 1 Fig. 2 Fig. 3 Fig.4 Fig. 5 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 50 Possible solution This alarm signals that service has to been done If maintenance will be done by a qualified FROMM engineer. The timer will be reset to ZERO and the alarm disappear from the operating panel. Service has been done Alarm ES persists Timer has not been set to ZERO Call FROMM distributor.
Page 51 CHANGING FILM CARRIAGE 0 – FS1 “CENTO” V01 Step 1 CHANGING FILM CARRIAGE 0 – FS1 “CENTO” V02 Step 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 52 Check if any film and packaging remainder are present in the brake system and remove it. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 53 Clean the friction disk Check wearing of the tension block Fig. 2 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 54 Check the functionality of the potential meter (7) (Fig. 3) Fig. 2 Fig. 3 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 55 Check the wearing condition of the group carriage wheels; (Fig. 5) Fig. 2 Fig. 1 Fig. 3 Fig.4 Fig. 5 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 56 Remount the turntable carefully, lock it tide by using the correct tool (1) (Fig. 1); Fig. 2 Fig. 3 Fig. 1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 57 The proximity sensor for the carriage (2) will be activated at a higher level of the pallet (Fig.2) Fig. 2 Fig. 1 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 58 For this release the bolts (3) of the motor (Fig. 3); Release the chain (2). (Fig. 2) Fig.2 Fig.1 Fig.3 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 59 Check the wearing condition of the spring (7). If needed replace it. (Fig. 3) Fig. 3 Fig. 1 Fig. 2 it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 60 TELLUS 15 RANDO HDZ 15 RETINAX WB STARPLEX PREMIUM 1 (depending on the application) It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 61 Descent time top-sheet, for waterproof packaging. Program PA08- Value 6 Changing of parameters can only be done by a FROMM engineer. it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017...
Page 62 Or download it directly from our website: http://www.fromm-stretch.com Or contact your Fromm distributor. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 63 (EC machinery directive 2006/42/EC - Annex IIA) The Supplier (manufacturer): FROMM SLOVAKIA a.s. Priemyselná 5885 SK-901 01 Malacky (SLOVAK REPUBLIC) Agent: FROMM Wrapping Systems S.r.l. Via del Lavoro 21 IT-37013 Caprino V.se (VR) (ITALY) Declares, under its responsibility, that the product: Model: FS13x Machine type: Serial no.:...
Page 64 Ask your local distributor / supplier for the maintenance cost per year / service period. Service will be provided according FROMM service conditions / contracts. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017...
Page 65 Engineer: 61.600 rounds / or ONE year 61.600 rounds / or ONE year it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...
Page 66 Engineer: 61.600 rounds / or ONE year 61.600 rounds / or ONE year It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017 website: www.fromm-stretch.com...

This manual is also suitable for:

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